Spiral unblocking device

The spiral unblocking device utilizes high-pressure gas and the vibration of the inflation and deflation of the gas film to solve the problem of difficult discharge of blockages in the silo, achieving a safe and efficient cleaning effect.

CN223467613UActive Publication Date: 2025-10-24CHANGSHA HANYUE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423143694.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-10-24
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In the prior art, the discharge port of the silo is relatively small, and the blockages that fall from above are easily accumulated at the discharge port, making it difficult to discharge the blockages from the silo.

Method used

The spiral unblocking device uses an air compressor to compress atmospheric gas into high-pressure gas, which is then sprayed out through a pneumatic nozzle to break up the blockage. Combined with the inflation and deflation assembly, the expansion and contraction of the inflation membrane are controlled to generate vibration and shake off the blockage.

Benefits of technology

It effectively breaks down and removes blockages from the hopper, avoiding the safety risks of manual cleaning and improving the hopper's flow and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a spiral unblocking device which is used for cleaning a stock bin and comprises a spiral air conveying pipeline, a pneumatic nozzle, an air compressor, an air inflation film and an air inflation and deflation assembly. The spiral gas conveying pipeline is arranged in the axial direction of the stock bin. The pneumatic nozzle is connected to the spiral gas conveying pipeline and is arranged in the stock bin; the air compressor is connected to the spiral air conveying pipeline and used for compressing normal-pressure air into high-pressure air and conveying the high-pressure air to the pneumatic nozzle to be sprayed out. The inflatable membrane is arranged on the inner wall of the stock bin in the circumferential direction close to the discharge port; the inflation and deflation assembly is connected to the inflatable film. The high-pressure gas sprayed by the pneumatic nozzles acts on the blockages in the stock bin, and the blockages are crushed and pushed out under the action of impact force generated by the high-pressure gas, so that the blockages are cleaned and separated from the inner wall of the stock bin. And the inflation and deflation assembly inflates and exhausts air into and out of the inflatable membrane, so that the inflatable membrane continuously vibrates, and the blockages are vibrated and shaken off from the inflatable membrane, so that the blockages are discharged from the discharge port.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a dredging equipment technical field more specifically, relate to a spiral unblocking device. BACKGROUND

[0002] The current various types of mine concentrators all are provided with ore storage bins for adjusting production flow, distributing ore dressing path, adjusting ore dressing quantity and balancing ore dressing process. The ore bin types can be divided into: square cone funnel bin, V groove type connected bin and cylindrical flat bottom bin. When the ore enters the bin, due to different physical factors such as moisture content, granularity and surface properties of the ore, the friction between the ore and the bin wall increases, so that the ore cannot overcome the frictional resistance under the action of its own gravity and slide out of the bin, causing material sticking and blocking. In addition, due to high moisture content and fine granularity of the material, the sum of particle surfaces in unit volume is large, so the cohesion increases, forming an arched shed material, and a large amount of material stored in the bin wall cannot overcome the internal friction and be discharged outside the bin. When it is slight, it forms a well-shaped shed material, and when it is serious, the material cannot flow in the bin and forms a blockage, completely losing the function of the bin. The current unblocking method is: workers open a material poking hole on the bin wall to poke material, or insert an iron rod into the bin to poke material, or use explosives to blast and dredge, which may cause personal injury and bin damage.

[0003] In addition, when the bin is a square cone funnel bin and a V groove type connected bin, due to the small discharge opening, the blocked material is removed from above, which is easy to cause accumulation at the discharge opening, making it difficult to discharge the blocked material from the bin. UTILITY MODEL CONTENTS

[0004] (I) Technical problem to be solved

[0005] The purpose of the embodiment of the present application is to provide a spiral unblocking device to solve the technical problem that the discharge opening of the existing bin is small, the blocked material is removed from above, which is easy to cause accumulation at the discharge opening, making it difficult to discharge the blocked material from the bin.

[0006] (II) Technical scheme

[0007] To achieve the above purpose, the utility model adopts the technical scheme that:

[0008] The utility model provides a kind of spiral unblocking device for cleaning silo, spiral unblocking device includes spiral gas conveying pipeline, gas jet, air compressor, inflatable membrane and gas charging and discharging assembly;Spiral gas conveying pipeline is along the axial arrangement of the silo;Gas jet is connected in the spiral gas conveying pipeline, and the gas jet is located in the silo;Air compressor is connected in the spiral gas conveying pipeline, for the high-pressure gas compressed from normal-pressure gas, and is sent to gas jet and is sprayed;Inflatable membrane is located in the inner wall of the silo and is close to the circumference of discharge port;Gas charging and discharging assembly is connected in the inflatable membrane, for filling gas into the inflatable membrane, to make the inflatable membrane expand, or for extracting gas in the inflatable membrane, to make the inflatable membrane shrink.

[0009] Preferably, the silo is provided with a mounting channel, and the gas jet is mounted in the mounting channel.

[0010] Preferably, the gas jet comprises a first mounting plate, a spray pipe and a spring, the first mounting plate is fixedly mounted on the silo, the spray pipe is slidingly connected to the first mounting plate, one end of the spring is connected to the first mounting plate, and the other end of the spring is connected to the spray pipe; wherein, the spray pipe forms a gas outlet channel therein, and a boss is arranged in the gas outlet channel.

[0011] Preferably, the gas jet further comprises a second mounting plate and a bolt, the first mounting plate is mounted on the outer wall of the silo, the second mounting plate is mounted on the inner wall of the silo, and the bolt tightly connects the first mounting plate and the second mounting plate.

[0012] Preferably, the spray pipe comprises a nozzle and a pipe body, the nozzle is provided with a gas outlet hole, and the nozzle is threadedly connected to the pipe body.

[0013] Preferably, the gas outlet hole has a plurality of gas outlet holes, and the plurality of gas outlet holes are arranged at intervals on the circumferential side of the nozzle.

[0014] Preferably, the surface of the nozzle is provided with a nitriding layer.

[0015] Preferably, the spiral unblocking device further comprises an air heater and a gas conveying pipeline, the gas conveying pipeline connects the air compressor and the spiral gas conveying pipeline, and the air heater is arranged on the gas conveying pipeline.

[0016] Preferably, the gas jet has a plurality of gas jets, and the plurality of gas jets are arranged at intervals along the length direction of the spiral gas conveying pipeline.

[0017] Preferably, the gas charging and discharging assembly comprises a cylinder, a driving member and a piston, the cylinder is provided with a chamber, the piston is arranged in the chamber and is slidingly connected to the cylinder, the output end of the driving member is connected to the piston, and the driving member is used to drive the piston to reciprocate in the chamber.

[0018] (III) Beneficial Effects

[0019] The above technical solution of the utility model has at least the following advantages:

[0020] The air compressor compresses normal pressure gas into high pressure gas, and delivers the high pressure gas to the pneumatic spray head for spraying, the high pressure gas acts on the blockage in the silo, and the blockage is broken and pushed out under the impact force generated by the high pressure gas, thereby realizing cleaning and separating the blockage from the inner wall of the silo. The separated blockage moves downward under the action of gravity and accumulates at the discharge port. At this time, the gas charging and discharging assembly is started, the gas charging and discharging assembly charges gas into the inflatable film, so that the inflatable film expands, and then the gas in the inflatable film is extracted, so that the inflatable film shrinks. The above process is repeated continuously, so that the inflatable film vibrates continuously, and then the blockage is shaken off from the inflatable film, so that the blockage is discharged from the discharge port. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the utility model, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can also be obtained by those skilled in the art without creative labor.

[0022] Figure 1 is a structural schematic view of the spiral unblocking device provided by the embodiments of the utility model.

[0023] Figure 2 is a sectional view of the spiral unblocking device provided by the embodiments of the utility model.

[0024] Figure 3 is a sectional view of the pneumatic spray head provided by the embodiments of the utility model.

[0025] Figure 4 is a sectional view of the nozzle provided by the embodiments of the utility model.

[0026] The reference signs in the drawings are as follows:

[0027] 100, silo; 110, discharge port; 120, mounting channel; 1, spiral gas conveying pipeline; 2, pneumatic spray head; 3, air compressor; 4, inflatable film; 5, gas charging and discharging assembly; 6, air heater; 7, gas conveying pipeline; 21, first mounting plate; 22, spray pipe; 23, spring; 24, second mounting plate; 25, bolt; 221, boss; 222, nozzle; 223, pipe body; 224, gas outlet hole. DETAILED DESCRIPTION

[0028] In order to make the technical problems, technical solutions and beneficial effects of the utility model to be solved clearer and more apparent, the utility model will be further described in detail in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and not to limit the utility model.

[0029] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected or indirectly connected to the other element.

[0030] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only used to facilitate the description of the utility model, and do not indicate that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0031] In addition, the terms "first", "second" are only used for descriptive purposes, and cannot be understood as indicating relative importance or indicating the number of technical features. In the description of the utility model, the meaning of "a plurality of" is two or more than two, unless otherwise specifically limited. The specific implementation of the utility model will be described in more detail in combination with specific embodiments:

[0032] As Figure 1 , Figure 2 , Figure 3 and Figure 4As shown in the utility model embodiment, the spiral unblocking device is used for cleaning the stock bin 100, the spiral unblocking device comprises a spiral gas conveying pipeline 1, a gas jet 2, an air compressor 3, an inflatable film 4 and a gas charging and discharging assembly 5; the spiral gas conveying pipeline 1 is arranged along the axial direction of the stock bin 100; the gas jet 2 is connected to the spiral gas conveying pipeline 1, and the gas jet 2 is arranged in the stock bin 100; the air compressor 3 is connected to the spiral gas conveying pipeline 1, and is used for compressing normal pressure gas into high pressure gas and conveying the high pressure gas to the gas jet 2 for spraying; the inflatable film 4 is arranged on the inner wall of the stock bin 100 and is close to the circumference of the discharge port 110; the gas charging and discharging assembly 5 is connected to the inflatable film 4, and is used for charging gas into the inflatable film 4 to make the inflatable film 4 expand, or is used for discharging the gas in the inflatable film 4 to make the inflatable film 4 shrink. Specifically, the air compressor 3 compresses normal pressure gas into high pressure gas, and conveys the high pressure gas to the gas jet 2 for spraying, the high pressure gas acts on the blockage in the stock bin, the blockage is broken and pushed out under the impact force generated by the high pressure gas, and then the blockage is cleaned and separated from the inner wall of the stock bin. The separated blockage moves downward under the action of gravity and is accumulated at the discharge port 110, at this time, the gas charging and discharging assembly 5 is started, the gas charging and discharging assembly 5 charges gas into the inflatable film 4 to make the inflatable film 4 expand, then the gas in the inflatable film 4 is discharged to make the inflatable film 4 shrink, the above process is repeatedly performed, the inflatable film 4 continuously vibrates, and then the blockage is vibrated and shaken off from the inflatable film 4, so that the blockage is discharged from the discharge port 110.

[0033] As one of the optional embodiments of the present embodiment, the stock bin 100 is provided with a mounting channel 120, and the gas jet 2 is mounted in the mounting channel 120. Specifically, the spiral gas conveying pipeline 1 is fixed on the outer wall of the stock bin 100 along a spiral track, and the gas jet 2 extends into the stock bin 100 through the mounting channel 120 and faces the blockage.

[0034] As one of the optional embodiments of the present embodiment, the gas jet 2 comprises a first mounting plate 21, a jet pipe 22 and a spring 23, the first mounting plate 21 is fixedly mounted on the stock bin 100, the jet pipe 22 is slidably connected to the first mounting plate 21, one end of the spring 23 is connected to the first mounting plate 21, and the other end of the spring 23 is connected to the jet pipe 22; wherein the jet pipe 22 is formed with a gas outlet channel 120, and the gas outlet channel 120 is provided with a boss 221. Specifically, when high pressure gas is introduced into the jet pipe 22, the high pressure gas will push the jet pipe 22 to move forward and extend out of the cylinder wall of the stock bin due to the blockage of the boss 221, and act on the blockage in the stock bin. When the high pressure gas in the jet pipe 22 is turned off, the jet pipe 22 is retracted into the cylinder wall of the stock bin under the elastic force of the spring 23 due to the absence of the pushing force of the high pressure gas, and then the jet port on the jet pipe 22 is hidden in the cylinder wall to avoid the dust in the stock bin from entering the jet pipe 22 and blocking the jet pipe 22.

[0035] As one of the optional embodiments of the present embodiment, the pneumatic nozzle 2 further comprises a second mounting plate 24 and a bolt 25, the first mounting plate 21 is mounted on the outer wall of the silo 100, the second mounting plate 24 is mounted on the inner wall of the silo 100, and the bolt 25 is used to fasten the first mounting plate 21 and the second mounting plate 24. By adjusting the bolt 25, the fixed mounting position between the first mounting plate 21 and the second mounting plate 24 can be adjusted, thereby adapting to the mounting and fixing of silos with different thicknesses and improving the universality of the structure.

[0036] As one of the optional embodiments of the present embodiment, the spray pipe 22 comprises a nozzle 222 and a pipe body 223, the nozzle 222 is provided with a gas outlet hole 224, and the nozzle 222 is threadedly connected to the pipe body 223. The nozzle 222 can be disassembled by thread connection, so as to replace and maintain the nozzle 222.

[0037] As one of the optional embodiments of the present embodiment, the gas outlet hole 224 is provided with a plurality of gas outlet holes 224, and the plurality of gas outlet holes 224 are arranged at intervals on the circumferential side of the nozzle 222. The plurality of gas outlet holes can spray high-pressure gas in different directions to increase the range of high-pressure gas and improve the cleaning efficiency and cleaning effect.

[0038] As one of the optional embodiments of the present embodiment, the surface of the nozzle 222 is provided with a nitriding layer. The nitriding layer is wear-resistant, which can prolong the service life of the nozzle 222.

[0039] As one of the optional embodiments of the present embodiment, the screw unblocking device further comprises an air heater 6 and a gas conveying pipeline 7, the gas conveying pipeline 6 is connected between the air compressor 3 and the screw gas conveying pipeline 1, and the air heater 6 is arranged on the gas conveying pipeline 7. The air heater can heat the high-pressure gas output by the air compressor 3 to remove the moisture in the high-pressure gas.

[0040] As one of the optional embodiments of the present embodiment, the pneumatic nozzle 2 is provided with a plurality of pneumatic nozzles 2, and the plurality of pneumatic nozzles 2 are arranged at intervals along the length direction of the screw gas conveying pipeline 1.

[0041] As one of the optional embodiments of the present embodiment, the gas charging and discharging assembly 5 comprises a cylinder, a driving member and a piston, the cylinder is provided with a chamber, the piston is arranged in the chamber and is slidably connected to the cylinder, and the output end of the driving member is connected to the piston. The driving member is used to drive the piston to reciprocate in the chamber.

[0042] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A screw unjamming device for cleaning a silo, characterized in that, The spiral unblocking device comprises: A spiral gas conveying pipe arranged along the axial direction of the silo; A gas jet connected to the spiral gas conveying pipe, the gas jet being arranged in the silo; An air compressor connected to the spiral gas conveying pipe, for compressing normal pressure gas into high pressure gas and conveying the high pressure gas to the gas jet; An air-filled membrane arranged on the inner wall of the silo near the discharge port in the circumferential direction; and An air charging and discharging assembly connected to the air-filled membrane, for charging the air-filled membrane with air to expand the air-filled membrane, or for discharging the air from the air-filled membrane to shrink the air-filled membrane.

2. The auger of claim 1, wherein, The silo is provided with a mounting channel, and the gas jet is mounted in the mounting channel.

3. The auger of claim 1, wherein, The gas jet comprises a first mounting plate, a jet pipe and a spring, the first mounting plate being mounted and fixed to the silo, the jet pipe being slidingly connected to the first mounting plate, one end of the spring being connected to the first mounting plate, and the other end of the spring being connected to the jet pipe; wherein the jet pipe forms an air outlet channel therein, and the air outlet channel is provided with a boss.

4. The auger of claim 3, wherein the auger flighting is configured to rotate in a first direction to move the material in a first direction and to rotate in a second direction to move the material in a second direction. The gas jet further comprises a second mounting plate and a bolt, the first mounting plate being mounted to the outer wall of the silo, the second mounting plate being mounted to the inner wall of the silo, and the bolt being fastened to connect the first mounting plate and the second mounting plate.

5. The auger of claim 3, wherein the auger flighting is configured to rotate in a first direction to move the material in a first direction and to rotate in a second direction to move the material in a second direction. The jet pipe comprises a nozzle and a pipe body, the nozzle being provided with air outlet holes, and the nozzle being threadedly connected to the pipe body.

6. The auger of claim 5, wherein the auger flighting is configured to rotate in a first direction to move the material in a first direction and to rotate in a second direction to move the material in a second direction. The air outlet holes are arranged at intervals on the circumferential side of the nozzle.

7. The auger of claim 5, wherein the auger flighting is formed from a single piece of material. The surface of the nozzle is provided with a nitriding layer.

8. The auger of claim 1, wherein, The spiral unblocking device further comprises an air heater and a gas conveying pipe, the gas conveying pipe connecting the air compressor and the spiral gas conveying pipe, and the air heater being arranged on the gas conveying pipe.

9. The spiral blockage clearing device according to claim 1, characterized in that: There are a plurality of gas jets, and the plurality of gas jets are arranged at intervals along the length direction of the spiral gas conveying pipe.

10. The auger of claim 1, wherein, The air charging and discharging assembly comprises a cylinder, a driving member and a piston, the cylinder being provided with a chamber, the piston being arranged in the chamber and being slidingly connected to the cylinder, and the output end of the driving member being connected to the piston, the driving member being used to drive the piston to reciprocate in the chamber.