Steel wire coating roll device

By introducing a measuring guide mechanism and a rotating shaft into the steel wire coating coil device, the problems of surface damage and uneven winding caused by friction and collision after steel wire coating are solved, the uniformity and accuracy of steel wire winding are achieved, and production efficiency is improved.

CN223468025UActive Publication Date: 2025-10-24SHENZHEN LIWEIFA HARDWARE PRODUCTS CO LTD
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Patent Information

Application Number
CN202422820802.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-24
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

After coating, the steel wire may be scratched or damaged due to friction and collision, and the winding may be uneven, affecting work efficiency.

Method used

The wire coating coil device uses a measuring guide mechanism and a rotating shaft to ensure that the wire maintains the correct position during the winding process, and the parameters are monitored in real time through measuring rollers and measuring instruments to ensure winding accuracy.

Benefits of technology

It reduces the deviation of the steel wire during the winding process and the downtime for adjustment, improves the neatness and accuracy of the winding, and avoids quality problems caused by winding too loose or too tight.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel wire coating rolls, in particular to a steel wire coating roll device which comprises a steel wire plastic coating machine and an extrusion discharging port fixedly installed at the front end of the steel wire plastic coating machine, a feeding port is fixedly installed above the rear end of the steel wire plastic coating machine, and a cooling tank is arranged on the right side of the steel wire plastic coating machine. A steel wire traction machine is arranged on the right side of the cooling tank, a steel wire winding machine is arranged on the right side of the steel wire traction machine, the steel wire winding machine comprises a base, a lead screw is fixedly installed on the left side of the upper portion of the fixing frame, two limiting rods are arranged above the lead screw, and a measurement guiding mechanism is arranged on the lead screw and the limiting rods; through the cooperation of the measuring roller on the measuring guide mechanism arranged on the fixing frame and the measuring instrument, parameters such as the length and the speed of the steel wire can be monitored in real time, the winding accuracy is ensured, and the quality problem caused by too loose or too tight winding can be avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire coating roll technology field, concretely is a kind of steel wire coating roll device. BACKGROUND

[0002] Steel wire coating is a surface treatment technology, it involves applying one or more layers of covering material on the surface of steel wire, to improve certain physical, chemical or mechanical properties of steel wire, to meet the specific application requirements. This layer of covering material can be metal, plastic, rubber, paint or other chemicals, coating process can be chemical deposition, electrochemical deposition, thermal spraying, coating or dipping coating method Steel wire coating definition can be summarized as, on the surface of steel wire to apply one or more layers of covering layer of different material, to enhance its corrosion resistance, wear resistance, electrical conductivity, insulation, aesthetics or other characteristics, to adapt to different industrial applications and environmental conditions.

[0003] Steel wire often needs to be wound after completing coating operation, to facilitate storage, transportation and use, steel wire can be scratched or damaged in surface in guiding device or winding device due to friction, collision, can lead to irregular winding of steel wire, form tower shape or eccentric winding, to affect work efficiency, so a kind of steel wire coating production line winding equipment capable of uniform winding and detecting plastic-coated steel wire state is needed. UTILITY MODEL CONTENT

[0004] The utility model is to provide a kind of steel wire coating roll device, to solve the problem raised in the above background technology.

[0005] In order to achieve the above object, the utility model provides the following technical scheme: a steel wire coating winding device, including steel wire plastic coating machine and fixed installation in the front end of steel wire plastic coating machine extrusion discharge port, the plastic coating machine rear end top fixed installation has the feeding port, the steel wire plastic coating machine right side is provided with the cooling tank, the cooling tank right side is provided with the steel wire traction machine, the steel wire traction machine right side is provided with the steel wire winding machine, the steel wire winding machine includes the base, the base is placed on the horizontal ground, the base top fixed installation has the fixing frame, the fixing frame top left side fixed installation has the lead screw, the lead screw top is provided with two limit rods, the lead screw and limit rod are provided with the measurement guide mechanism, the measurement guide mechanism includes the mobile seat, the mobile seat sleeve joint is in the lead screw and limit rod, the mobile seat top fixed installation has the bottom plate, the bottom plate left side lug fixed installation has two vertical cylinders, the vertical cylinder left side is provided with the horizontal cylinder, the both ends of horizontal cylinder are connected with the support through the bearing, the other end of support is fixedly installed on the bottom plate left side lug, the bottom plate is fixedly installed with vertical backboard, the vertical backboard front side lower side fixed installation has the fixed pulley, the fixed pulley top is provided with the measuring pulley, the measuring pulley is connected with the measuring instrument through the bearing, the measuring instrument is fixedly installed on the vertical backboard.

[0006] Preferably, the left side of the fixing frame is provided with a motor, and the motor is fixedly installed on the left side above the base.

[0007] Preferably, the right side of the first belt pulley is provided with a second belt pulley, and the second belt pulley is connected with the first belt pulley through a transmission belt.

[0008] Preferably, the front of the rotating shaft is provided with a telescopic rotating shaft, and the telescopic rotating shaft is fixedly installed on the fixing frame.

[0009] Preferably, the inner side of the telescopic rotating shaft and the rotating shaft is fixedly installed with a stop block, and the telescopic rod is fixedly installed on the stop block.

[0010] Preferably, the right surface of the measuring instrument is provided with a numerical display screen.

[0011] Compared with the prior art, the utility model has the beneficial effects that:

[0012] 1. The steel wire coating winding device is provided with a measurement guide mechanism and a rotating shaft on the fixing frame, which can ensure that the steel wire maintains the correct position during winding, reduces deviation, and makes the winding more neat, and the guide device helps the steel wire to move stably and quickly, reduces the downtime adjustment time caused by path deviation

[0013] 2. The steel wire coating and winding device can monitor the length and speed of the steel wire in real time through the cooperation of the measuring roller and the measuring instrument arranged on the measuring guide mechanism, ensures the accuracy of winding, and helps to avoid quality problems caused by too loose or too tight winding. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a structural schematic view of the utility model;

[0015] Fig. 2 It is a structural schematic view of the winding mechanism of the utility model;

[0016] Fig. 3 It is a structural schematic view of the measuring guide mechanism of the utility model.

[0017] In the figure: a steel wire plastic coating machine 1, an extrusion discharge port 101, a feeding port 102, a cooling tank 2, a steel wire traction machine 3, a steel wire winding machine 4, a fixed frame 401, a motor 402, a first belt pulley 403, a transmission belt 404, a second belt pulley 405, a rotating shaft 406, an extension rotating shaft 407, a limiting rod 408, a lead screw 409, a base 410, an extension rod 411, a stop block 412, a measuring guide mechanism 5, a measuring roller 501, a fixed roller 502, a horizontal roller 503, a support 504, a vertical roller 505, a bottom plate 506, a moving seat 507, a measuring instrument 508, a numerical value display screen 509, and a vertical back plate 510. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0019] Please refer to Figs. 1 to 3 The utility model provides a kind of technical solutions: a kind of steel wire coating and winding device, including steel wire plastic coating machine 1 and extrusion discharge port 101 fixedly installed in the front end of steel wire plastic coating machine 1 by screw, coating machine 1 rear end top is fixedly installed with feeding port 102 by screw, steel wire plastic coating machine 1 right side is provided with cooling tank 2, cooling tank 2 right side is provided with steel wire traction machine 3, as shown in Fig. 1 Each device is existing steel wire coating production equipment, and will not be too much described here, steel wire traction machine 3 right side is provided with steel wire winding machine 4, as shown in Fig. 2As shown, the steel wire winding machine 4 comprises a base 410 placed on the horizontal ground, a fixed frame 401 fixedly installed above the base 410, a lead screw 409 fixedly installed above the left side of the fixed frame 401, two limiting rods 408 arranged above the lead screw 409, and a measurement guiding mechanism 5 arranged on the lead screw 409 and the limiting rods 408, like Fig. 3 As shown, the measurement guiding mechanism 5 comprises a moving seat 507 sleeved on the lead screw 409 and the limiting rods 408, the lead screw 409 and the limiting rods 408 provide a moving path for the measurement guiding mechanism 5, the moving seat 507 is horizontally reciprocated by the lead screw 409 controlled by a servo motor, a bottom plate 506 is fixedly installed above the moving seat 507, two vertical rollers 505 are fixedly installed on the left side protrusions of the bottom plate 506, a horizontal roller 503 is arranged on the left side of the vertical rollers 505, supports 504 are connected to both ends of the horizontal roller 503 through bearings, and the other ends of the supports 504 are fixedly installed on the left side protrusions of the bottom plate 506, the vertical rollers 505 and the horizontal roller 503 cooperate to guide the steel wire to move along the correct path, a vertical back plate 510 is fixedly installed on the bottom plate 506, a fixed roller 502 is fixedly installed on the front lower side of the vertical back plate 510, a measurement roller 501 is arranged above the fixed roller 502, a measuring instrument 508 is connected to the measurement roller 501 through a bearing, and the measuring instrument 508 penetrates and is fixedly installed on the vertical back plate 510, the fixed roller 502 provides support for the steel wire, the measurement roller 501 applies a certain tension to the steel wire, and the measuring instrument 508 obtains and calculates data through the measurement roller 501 to detect the physical values of the steel wire.

[0020] Further, a motor 402 is arranged on the left side of the fixed frame 401, the motor 402 is fixedly installed on the left side above the base 410, a first belt pulley 403 is fixedly installed on the transmission end of the motor 402, and the motor 402 provides power and is driven by the first belt pulley 403.

[0021] Further, a second belt pulley 405 is arranged on the right side of the first belt pulley 403, the second belt pulley 405 is connected with the first belt pulley 403 through a transmission belt 404, the second belt pulley 405 is connected to a rotating shaft 406 through a bearing, the first belt pulley 403 drives the rotating shaft 406 to rotate through the transmission belt 404 and the second belt pulley 405, and the structure is simple and the cost is low.

[0022] Further, a telescopic rotating shaft 407 is arranged in front of the rotating shaft 406, the telescopic rotating shaft 407 penetrates and is fixedly installed on the fixed frame 401, a telescopic rod 411 is fixedly installed on the right side of the telescopic rotating shaft 407, and the telescopic rod 411 facilitates the disassembly and installation of the distribution disc.

[0023] Further, the telescopic rotating shaft 407 and the rotating shaft 406 are internally fixedly installed with the stopper 412 through screws, and the telescopic rod 411 is fixedly installed on the stopper 412 through screws, and the telescopic rod 411 and the stopper 412 cooperate to push the telescopic rotating shaft 407 to clamp the dividing disc, and the stopper 412 is used to limit the maximum diameter of the steel wire roll, and ensure that the size of the steel wire roll is consistent each time.

[0024] Further, the right surface of the measuring instrument 508 is provided with the numerical display screen 509, so that the numerical value is more intuitive, and timely adjustment can be made when necessary.

[0025] Working principle: in actual use, the plastic wire coating machine 1 is started, and plastic raw materials are added from the feeding port 102, the steel wire passes through the extrusion discharge port 101, is coated with a plastic outer skin, and then passes through the cooling pool 2 for cooling and solidification, the coated steel wire is pulled on the production line by the steel wire pulling machine 3, the steel wire continuously passes through the horizontal roller 503 and the vertical roller 504 to preliminarily limit the position of the steel wire to be wound, guide the steel wire to move along the correct path, ensure that the material remains neat and stable during winding, prevent deviation, and then pass through the measuring roller 501 and the fixed roller 602 and be fixed on the dividing disc, the telescopic rod 411 pushes the stopper 412 and the telescopic rotating shaft 407 fixed on the stopper 412 to cooperate with the rotating shaft 406 to clamp the dividing disc, when the motor 402 works, the motor 402 drives the first pulley 403 to rotate, the first pulley 403 drives the second pulley 405 to rotate through the transmission belt 404, the second pulley 405 drives the rotating shaft 406 and the dividing disc clamped thereon to rotate, the dividing disc rotates to wind the steel wire, the measuring and guiding mechanism 5 moves on the lead screw 409 through the moving seat 507 to realize horizontal reciprocating motion, so that the steel wire is uniformly wound on the dividing disc, when the steel wire passes through the measuring roller 501, the measuring instrument 508 measures the physical data of the steel wire and displays the data on the numerical display, so that the data can be observed and adjusted in time.

[0026] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A steel wire coating and winding device, comprising a steel wire plastic coating machine (1) and an extrusion discharge port (101) fixedly installed at the front end of the steel wire plastic coating machine (1), an upper feeding port (102) fixedly installed above the rear end of the steel wire plastic coating machine (1), a cooling tank (2) arranged at the right side of the steel wire plastic coating machine (1), a steel wire traction machine (3) arranged at the right side of the cooling tank (2), and a steel wire winding machine (4) arranged at the right side of the steel wire traction machine (3), characterized in that: The steel wire winding machine (4) comprises a base (410) placed on the horizontal ground, a fixed frame (401) fixedly installed above the base (410), a lead screw (409) fixedly installed above the left side of the fixed frame (401), two limiting rods (408) arranged above the lead screw (409), a measuring guide mechanism (5) arranged on the lead screw (409) and the limiting rods (408), a moving seat (507) sleeved on the lead screw (409) and the limiting rods (408), a bottom plate (506) fixedly installed above the moving seat (507), two vertical rollers (505) fixedly installed on the left side protrusions of the bottom plate (506), a horizontal roller (503) arranged on the left side of the vertical roller (505), supports (504) connected to both ends of the horizontal roller (503) through bearings, the other ends of the supports (504) fixedly installed on the left side protrusions of the bottom plate (506), a vertical back plate (510) fixedly installed on the bottom plate (506), a fixed roller (502) fixedly installed on the front lower side of the vertical back plate (510), a measuring roller (501) arranged above the fixed roller (502), a measuring instrument (508) connected to the measuring roller (501) through a bearing, and the measuring instrument (508) penetratingly and fixedly installed on the vertical back plate (510).

2. A steel wire coating and winding device according to claim 1, characterized in that The fixed frame (401) is provided with a motor (402) fixedly installed on the left side above the base (410).

3. A steel wire coating and winding device according to claim 2, characterized in that: The first belt pulley (403) is provided with a second belt pulley (405) on the right side, the second belt pulley (405) is connected with the first belt pulley (403) through a transmission belt (404), and the second belt pulley (405) is connected to a rotating shaft (406) through a bearing.

4. A steel wire coating and winding device according to claim 3, characterized in that: The rotating shaft (406) is provided with a telescopic rotating shaft (407) in front, the telescopic rotating shaft (407) penetrates and is fixedly installed on the fixed frame (401), and the telescopic rotating shaft (407) is fixedly installed with a telescopic rod (411) on the right side.

5. A steel wire coating and winding device according to claim 4, characterized in that: The telescopic rotating shaft (407) and the rotating shaft (406) are fixedly installed with a stop block (412) on the inner sides, and the telescopic rod (411) is fixedly installed at the telescopic end of the stop block (412).

6. A steel wire coating and winding device according to claim 1, characterized in that: The measuring instrument (508) is provided with a numerical display screen (509) on the right surface.