Meter counting winding machine

The meter-counting reel-winding machine uses a meter counter and a motor to drive the tray to rotate, solving the problems of traditional reel-winding machines requiring weighing and downtime, thereby improving production efficiency.

CN223468039UActive Publication Date: 2025-10-24ZHONGXING INTELLIGENT MANUFACTURING (GUANGDONG) TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422790181.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-10-24
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Traditional capillary winding machines require length estimation after weighing the gram weight, and the machine needs to be stopped and waited for when taking or placing the tray, resulting in low production efficiency.

Method used

A meter-counting winding machine is used, which detects the winding length through a meter counter and controls the winding process in real time. Combined with a movable plate and a motor to drive the pallet to rotate, it can achieve the goal of no weighing estimation and quick pallet replacement.

Benefits of technology

Real-time length control and rapid pallet replacement are achieved during the winding process, which improves production efficiency and avoids long downtime and waiting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a meter-counting winding machine, which comprises a vertical plate, a metering assembly, a movable plate and a motor body, the metering assembly comprises a meter counter and a plurality of groups of guide parts which are arranged on the vertical plate, the meter counter is positioned between two adjacent groups of guide parts, a capillary tube penetrates through the plurality of groups of guide parts and is in contact with the meter counter, and the movable plate is rotatably connected with the vertical plate. A plurality of shaft rods are distributed on the movable plate in the circumferential direction, the rear end of each shaft rod is provided with a driven gear, the front end of each shaft rod is connected with a supporting part used for installing a tray, the motor body is installed on the vertical plate, the output end of the motor body is provided with a main gear capable of being meshed with a set of driven gears, and the motor body is in electric signal connection with the meter counter; the length counter can detect the wound length when the capillary tube is wound, the winding length can be controlled, when the capillary tube is wound on one set of trays, other trays can be disassembled and assembled, the wound trays can be replaced, long-time shutdown and waiting are not needed, and the production efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to capillary production technical field, concretely is a metering winding disc machine. BACKGROUND

[0002] Capillary is made by polytetrafluoroethylene dispersion resin at normal temperature with organic solvent as extrusion aid, and is made into by drying and sintering, has high temperature resistance, high pressure resistance, does not absorb water, does not stick, does not conduct electricity, low friction coefficient and does not age etc. Performance, is widely used in transformer, electronic appliance, communication equipment, chemical fluid, machinery manufacturing, medical equipment and automobile aerospace etc.

[0003] When winding disc packaging is carried out to capillary, the conventional need first weighs capillary gram weight and carries out length estimation, and needs to stop in order to wait when taking and placing tray, leads to lower production efficiency, for this, the utility model provides a metering winding disc machine that can solve above -mentioned problem. UTILITY MODEL CONTENTS

[0004] The utility model is aimed at providing a metering winding disc machine to solve the problems in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a metering winding disc machine, comprising:

[0006] Vertical plate;

[0007] Metering assembly, including the metering device and multiple sets of guide parts arranged on the vertical plate, the metering device is located between two adjacent sets of guide parts, and the capillary passes through multiple sets of guide parts and contacts the metering device;

[0008] Movable plate, rotationally connected with the vertical plate, multiple shaft rods are distributed circumferentially on the movable plate, a pinion gear is arranged at the rear end of each shaft rod, and a support part for mounting a tray is connected to the front end of each shaft rod;

[0009] Motor body, installed on the vertical plate, a main gear that can engage with a set of pinion gears is arranged at the output end of the motor body, and the motor body is electrically connected with the metering device.

[0010] As a preferred technical scheme, the guide part comprises an upper pulley and a lower pulley, and the upper pulley and the lower pulley are both provided with a ring groove.

[0011] As a preferred technical scheme, the bottom of the vertical plate is fixedly connected with a base.

[0012] As a preferred technical scheme, the support part comprises a support column connected with the shaft rod, a fixed ring fixedly connected to the support column, and a movable ring screwed with the support column, and the movable ring can clamp the tray in cooperation with the fixed ring.

[0013] As a preferred technical scheme, the horizontal frame is provided with an adjusting rod which is screwed thereon and can abut against the movable plate.

[0014] As a preferred technical scheme, the vertical plate is provided with a first cylinder body, the movable rod of the first cylinder body extends horizontally and is connected with a fixed block, and the fixed block is provided with a through hole through which the capillary tube passes.

[0015] As a preferred technical scheme, the fixed block is provided with a supporting plate, the vertical plate is provided with a second cylinder body, the movable rod of the second cylinder body extends vertically and is connected with a cutter, and the cutter vertically corresponds to the supporting plate.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] The capillary tube contact meter can detect the length of the capillary tube when the capillary tube is wound around the disc, realize control on the winding length, and does not need to estimate the length after the capillary tube is weighed before winding, each support part connected with the shaft rod is provided with a supporting plate, so that when the capillary tube is wound around a group of supporting plates, other supporting plates can be disassembled and replaced, and long-time shutdown is not needed, and the production efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a whole structure schematic view of the utility model;

[0019] Figure 2 It is a distribution schematic view of the metering assembly on the vertical plate of the utility model;

[0020] Figure 3 It is a structure schematic view of the guide part of the utility model;

[0021] Figure 4 It is a connection relationship schematic view of the movable plate and the vertical plate of the utility model;

[0022] In the drawing: 10, vertical plate; 11, base; 12, first cylinder body; 13, fixed block; 131, through hole; 132, supporting plate; 14, second cylinder body; 15, cutter; 16, horizontal frame; 161, adjusting rod; 20, metering assembly; 21, guide part; 211, upper pulley; 212, lower pulley; 213, ring groove; 22, meter; 30, movable plate; 31, shaft rod; 311, from gear; 32, support part; 321, support column; 322, fixed ring; 323, movable ring; 40, motor body; 41, main gear. DETAILED DESCRIPTION

[0023] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] Please refer to Figures 1-4

[0025] Embodiment 1 provides a metering winding machine:

[0026] The metering assembly 20 comprises a meter 22 and a plurality of guide portions 21 arranged on the vertical plate 10, the meter 22 is located between the adjacent two groups of guide portions 21, the capillary tube passes through the plurality of guide portions 21 and contacts the meter 22, and the guide portion 21 comprises an upper pulley 211 and a lower pulley 212, and the upper pulley 211 and the lower pulley 212 are both provided with a ring groove 213;

[0027] The capillary tube passes through the guide portion 21 and is limited by the ring groove 213 of the upper pulley 211 and the lower pulley 212, so that the capillary tube cannot fall out, the capillary tube contacts the meter 22, the meter 22 can detect the length of the winding when the capillary tube winds the disc, and the length of the winding is controlled, and it is not necessary to estimate the length after weighing the capillary tube before winding the disc.

[0028] The movable plate 30 is rotationally connected with the vertical plate 10, a plurality of shaft rods 31 are distributed in the circumferential direction of the movable plate 30, a from gear 311 is arranged at the rear end of each shaft rod 31, and a support portion 32 for mounting a tray is connected to the front end of each shaft rod 31;

[0029] The support portion 32 connected with each shaft rod 31 is provided with a tray, so that when the capillary tube winds on a group of trays, the other trays can be disassembled and replaced after winding the disc, without long downtime waiting, and the production efficiency is effectively improved.

[0030] The support portion 32 comprises a support column 321 connected with the shaft rod 31, a fixed ring 322 fixedly connected with the support column 321, and a movable ring 323 screwed with the support column 321, the movable ring 323 can clamp the tray in cooperation with the fixed ring 322, when the tray is installed, the movable ring 323 is first rotated and taken off from the support column 321, then the tray is sleeved on the support column 321, and finally the movable ring 323 is screwed on the support column 321 to abut against the tray to clamp the tray.

[0031] The motor body 40 is installed on the vertical plate 10, the output end of the motor body 40 is provided with a main gear 41 which can be engaged with a group of from gears 311, and the motor body 40 is electrically connected with the meter 22;

[0032] By rotating the movable plate 30, the corresponding pinion 311 after winding the disc can be disengaged from the main gear 41, and the corresponding pinion 311 not winding the disc can be engaged with the main gear 41. By driving the main gear 41 to rotate through the motor body 40, the tray can be driven to rotate to wind the capillary tube. When receiving the electric signal of the meter counter 22, the motor body 40 can stop working, and the capillary tube can be wound around the disc with a preset length.

[0033] Embodiment 2 provides a meter winding machine:

[0034] The base 11 is fixedly connected to the bottom of the vertical plate 10, and the base 11 plays a stabilizing role on the vertical plate 10, thereby maintaining the stability of the overall structure.

[0035] The horizontal frame 16 is arranged on the vertical plate 10, the adjusting rod 161 is screwed on the horizontal frame 16, the adjusting rod 161 can abut against the movable plate 30, and after the position of the movable plate 30 is adjusted by rotating the adjusting rod 161, the position of the movable plate 30 is limited, that is, during the winding of the capillary tube around the disc and the disassembly of the disc, the movable plate 30 will not be deflected.

[0036] Embodiment 3 provides a meter winding machine:

[0037] The first cylinder body 12 is installed on the vertical plate 10, the movable rod of the first cylinder body 12 extends horizontally and is connected with the fixed block 13, the through hole 131 for the capillary tube to pass through is arranged on the fixed block 13, the movable rod of the first cylinder body 12 can perform telescopic action, and the top block moves horizontally and reciprocally, so that the capillary tube can be uniformly wound on the tray during winding around the disc.

[0038] The fixed block 13 is provided with the tray plate 132, the second cylinder body 14 is installed on the vertical plate 10, the movable rod of the second cylinder body 14 extends vertically and is connected with the cutter 15, and the cutter 15 vertically corresponds to the tray plate 132. After winding the disc for a group of trays, the second cylinder body 14 can drive the cutter 15 to cut the capillary tube on the tray plate 132.

[0039] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A metering reel, characterized in that include: vertical plate (10); A metering assembly (20) includes a meter counter (22) and a plurality of guide portions (21) disposed on the vertical plate (10), wherein the meter counter (22) is located between two adjacent sets of the guide portions (21), and a capillary tube passes through the plurality of guide portions (21) and contacts the meter counter (22); A movable plate (30) is rotatably connected to the vertical plate (10), and a plurality of shafts (31) are distributed circumferentially on the movable plate (30), a rear end of each shaft (31) is provided with a slave gear (311), and a front end of each shaft (31) is connected to a support portion (32) for mounting a tray; A motor body (40) is mounted on the vertical plate (10), and an output end of the motor body (40) is provided with a main gear (41) that can mesh with a group of slave gears (311). The motor body (40) is electrically connected to the meter (22).

2. A metering and winding machine according to claim 1, characterized in that The guide portion (21) comprises an upper pulley (211) and a lower pulley (212), and both the upper pulley (211) and the lower pulley (212) are provided with an annular groove (213).

3. A metering and winding machine according to claim 1, characterized in that The bottom of the vertical plate (10) is fixedly connected to a base (11).

4. A metering and winding machine according to claim 1, characterized in that The support portion (32) includes a support column (321) connected to the shaft (31), a fixed ring (322) fixed to the support column (321), and a movable ring (323) screwed to the support column (321), wherein the movable ring (323) can cooperate with the fixed ring (322) to clamp the tray.

5. A metering and winding machine according to claim 1, characterized in that, A cross frame (16) is provided on the vertical plate (10), and an adjustment rod (161) is screwed onto the cross frame (16), and the adjustment rod (161) can abut against the movable plate (30).

6. A metering and winding machine according to claim 1, characterized in that A first cylinder (12) is mounted on the vertical plate (10), a movable rod of the first cylinder (12) extends transversely and is connected to a fixed block (13), and a through hole (131) for the capillary tube to pass through is provided on the fixed block (13).

7. A metering and winding machine according to claim 6, characterized in that A supporting plate (132) is provided on the fixed block (13), a second cylinder (14) is installed on the vertical plate (10), a movable rod of the second cylinder (14) extends vertically and is connected to a cutter (15), and the cutter (15) corresponds vertically to the supporting plate (132).