Sterilization device for bottle bodies and bottle caps of filling linkage line
By using hydrogen peroxide dry mist to disinfect the bottles and caps of the filling line, the problem of resource waste in the existing technology is solved, and an efficient and environmentally friendly sterilization effect is achieved.
Patent Information
- Application Number
- CN202422527287.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-18
AI Technical Summary
In existing aseptic filling lines, high-temperature steam injection and purified water flushing methods consume a lot of resources, resulting in waste and increased costs.
Liquid hydrogen peroxide is used as the sterilizing substance, and the hydrogen peroxide is atomized into dry mist through electronic high-frequency oscillation. A booster fan is used to transport it to the bottles and caps of the filling line for disinfection. Combined with a heating device, efficient sterilization is achieved, and the condensate is recovered to reduce waste.
It achieves efficient sterilization effect, reduces resource consumption and environmental pollution, avoids disinfection residue, and reduces costs.
Smart Images

Figure CN223468194U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of equipment for filling linkage line, specifically to a sterilization device for bottle body and bottle cap of filling linkage line. BACKGROUND
[0002] The main advantage of the conventional filling technology and the aseptic filling technology is that the aseptic filling technology can effectively ensure the aseptic property of products and reduce the pollution rate of products.
[0003] In the prior art, the aseptic filling linkage line adopts the method of high-temperature steam injection to sterilize the filling chamber and the bottle cap, and the bottle is cleaned by the method of flushing with purified water, which wastes a large amount of purified water.
[0004] Therefore, a sterilization device for bottle body and bottle cap of filling linkage line is needed to solve the above problems. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a sterilization device for bottle body and bottle cap of filling linkage line to solve the problems in the prior art.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0007] A sterilization device for bottle body and bottle cap of filling linkage line, comprising an atomization device, wherein the atomization device is connected with a liquid inlet pump and a mixing separation tank, the mixing separation tank is connected with a secondary separator, the mixing separation tank is connected with a raw liquid tank, the raw liquid tank is connected with the liquid inlet pump, a booster fan is arranged between the mixing separation tank and the secondary separator, the secondary separator is connected with the raw liquid tank, the secondary separator is connected with a buffer tank, the buffer tank is connected with a heating device group, a decomposition tank is connected with a filling linkage line cavity, and a stainless steel fan is arranged between the decomposition tank and the filling linkage line cavity.
[0008] The sterilization device for bottle body and bottle cap of filling linkage line, wherein the atomization device is provided with an atomized raw liquid inlet, a dismounting port of an atomizer and an atomized gas body outlet, the atomized raw liquid inlet is communicated with a raw liquid tank outlet through a liquid inlet pump, and the atomized gas body outlet is connected with the mixing separation tank through a pipeline.
[0009] The sterilization device for bottle body and bottle cap of filling linkage line, wherein the mixing separation tank is provided with a steam inlet, a mixed gas body outlet, a gas inlet and a condensate liquid backflow port, the steam inlet is connected with the atomization device, the mixed gas body outlet is connected with the booster fan and connected to the secondary separator, the secondary separator is connected with the raw liquid tank, and the condensate liquid backflow port of the mixing separation tank is connected with the raw liquid tank through a pipeline.
[0010] As described above, a sterilization device for bottles and bottle caps of a filling linkage line, the buffer tank is provided with a second mixed gas inlet, a mixed gas auxiliary outlet and a condensate reflux port, the second mixed gas inlet is connected to the secondary separator, and the mixed gas auxiliary outlet is connected to the heating device group.
[0011] As described above, in a sterilization device for bottles and bottle caps of a filling linkage line, the secondary separator is provided with a high-pressure gas inlet, a high-pressure gas outlet and a condensate reflux sub-port, the high-pressure gas inlet is connected to the booster fan, the high-pressure gas outlet is connected to the buffer tank, and the condensate reflux sub-port is connected to the original liquid tank.
[0012] As described above, a sterilization device for bottles and bottle caps of a filling linkage line, the heating device group includes heating device 1, heating device 2 and heating device 3, the structures of heating device 1, heating device 2 and heating device 3 are the same, heating device 1 is provided with a gas inlet and a heating gas outlet, the gas inlet of heating device 1 is connected to the mixed gas secondary outlet of the buffer tank, and the heating gas outlet of heating device 1 is connected to the disinfection port of the bottle body, bottle cap and filling line cavity of the filling linkage line.
[0013] As described above, a sterilization device for bottles and bottle caps of a filling linkage line, the raw liquid tank is provided with a liquid replenishing port, a liquid outlet, a main condensate reflux port of a mixing and separation tank, a main condensate reflux port of a secondary separator, a main condensate reflux port of a buffer tank and a discharge port; the liquid outlet of the raw liquid tank is connected to a liquid inlet pump; the main condensate reflux port of the mixing and separation tank, the main condensate reflux port of the secondary separator and the main condensate reflux port of the buffer tank are respectively connected to the mixing and separation tank, the secondary separator and the buffer tank.
[0014] As described above, in a sterilizing device for bottles and bottle caps of a filling linkage line, the liquid inlet pump is provided with an original liquid inlet and an original liquid outlet, the original liquid inlet is connected to the liquid outlet of the liquid tank, and the original liquid outlet is connected to the atomized liquid inlet of the atomizing device through a pipeline.
[0015] As described above, a sterilization device for bottles and bottle caps of a filling linkage line, the stainless steel blower is provided with an exhaust gas inlet and an exhaust gas outlet, the exhaust gas inlet is connected to the exhaust gas discharge outlet of the filling linkage line, and the exhaust gas outlet is connected to the original exhaust gas inlet of the decomposition tank through a pipeline.
[0016] In the sterilizing device for bottles and bottle caps of a filling linkage line as described above, the booster fan is provided with a mixed gas inlet and a high-pressure gas secondary outlet.
[0017] The utility model discloses a sterilization device for filling line, which comprises a misting device, a liquid inlet pump, a mixing and separating tank, a secondary separator, a raw liquid tank, a booster fan, a buffer tank, a decomposing tank, a heating device group, a stainless steel fan, a misting raw liquid inlet, a misting device dismounting port, a misting gas body outlet, a raw liquid inlet, a raw liquid outlet, a gas inlet, a mixed gas body outlet, a gas inlet, a condensate backflow port, a high-pressure gas body inlet, a high-pressure gas body outlet, a condensate backflow auxiliary port, a liquid supplement port, a liquid outlet, a condensate backflow main port of the mixing and separating tank, a condensate backflow main port of the secondary separator, a condensate backflow main port of the buffer tank, a discharge port, a mixed gas body inlet one, a high-pressure gas body auxiliary outlet, a mixed gas body inlet two, a mixed gas body auxiliary outlet and a condensate backflow one port. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be to the embodiment description needed to use a simple introduction to the drawings, obviously, the following description in the drawings is some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0019] Figure 1 It is the structural schematic diagram of the utility model; Figure 2 It is the structural diagram of the utility model.
[0020] Reference signs: 1, misting device;2, liquid inlet pump;3, mixing and separating tank;4, secondary separator;5, raw liquid tank;6, booster fan;7, buffer tank;8, decomposing tank;9, heating device group;10, stainless steel fan;11, misting raw liquid inlet;12, misting device dismounting port;13, misting gas body outlet;21, raw liquid inlet;22, raw liquid outlet;31, gas inlet;32, mixed gas body outlet;33, gas inlet;34, condensate backflow port;41, high-pressure gas body inlet;42, high-pressure gas body outlet;43, condensate backflow auxiliary port;51, liquid supplement port;52, liquid outlet;53, condensate backflow main port of the mixing and separating tank;54, condensate backflow main port of the secondary separator;55, condensate backflow main port of the buffer tank;56, discharge port;61, mixed gas body inlet one;62, high-pressure gas body auxiliary outlet;71, mixed gas body inlet two;72, mixed gas body auxiliary outlet;73, condensate backflow one port;91, heating device one;92, heating device two;93, heating device three;94, gas body inlet;95, heated gas body outlet;101, waste gas inlet;102, waste gas outlet. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings in the embodiments of the utility model below. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.
[0022] As shown in Figures 1-2 , a kind of filling line bottle and bottle cap sterilization device, including atomization device 1, atomization device 1 is connected with liquid inlet pump 2 and mixed separation tank 3, mixed separation tank 3 is connected with secondary separator 4, mixed separation tank 3 is connected with raw liquid tank 5, raw liquid tank 5 is connected with liquid inlet pump 2, mixed separation tank 3 and secondary separator 4 between being equipped with booster fan 6, secondary separator 4 is connected with raw liquid tank 5, secondary separator 4 is connected with buffer tank 7, buffer tank 7 is connected with heating device group 9, decomposition tank 8 is connected with filling line cavity, and stainless steel fan 10 is equipped between decomposition tank 8 and filling line cavity.
[0023] Specifically, as shown in Figures 1-2 , the atomization device 1 of the embodiment is provided with atomization raw liquid inlet 11, atomizer dismounting port 12 and atomization gas body outlet 13, the atomization raw liquid inlet 11 is communicated with the liquid outlet 52 of the raw liquid tank 5 by the liquid inlet pump 2, and the atomization gas body outlet 13 is connected with the mixed separation tank 3 by pipeline.
[0024] Specifically, as shown in Figures 1-2 , the mixed separation tank 3 of the embodiment is provided with gas inlet 31, mixed gas body outlet 32, gas inlet 33 and condensate backflow port 34, the gas inlet 31 is connected with the atomization gas body outlet 13 of the atomization device 1, the mixed gas body outlet 32 is connected to secondary separator 4 with booster fan 6, and the secondary separator 4 is connected with raw liquid tank 5, and the condensate backflow port 34 of mixed separation tank 3 is connected with raw liquid tank 5 by pipeline.
[0025] Further, as shown in Figures 1-2 , the buffer tank 7 of the embodiment is provided with mixed gas body inlet two 71, mixed gas body auxiliary outlet 72 and condensate backflow one port 73, mixed gas body inlet two 71 is communicated with secondary separator 4, and mixed gas body auxiliary outlet 72 is connected with heating device group 9.
[0026] More further, as shown in Figures 1-2 , the secondary separator 4 of the embodiment is provided with high-pressure gas body inlet 41, high-pressure gas body outlet 42 and condensate backflow auxiliary port 43, high-pressure gas body inlet 41 is communicated with booster fan 6, high-pressure gas body outlet 42 is communicated with buffer tank 7, and condensate backflow auxiliary port 43 is communicated with raw liquid tank 5.
[0027] Further, as shown in the figure, Figures 1-2 The heating device group 9 of the embodiment includes heating device one 91, heating device two 92 and heating device three 93, and the structures of the heating device one 91, the heating device two 92 and the heating device three 93 are the same. The heating device one 91 is provided with a steam inlet 94 and a heated steam outlet 95. The steam inlet 94 of the heating device one 91 is communicated with the mixed steam auxiliary outlet 72 of the buffer tank 7. The heated steam outlet 95 of the heating device one 91 is communicated with the cavity of the filling linkage line and the sterilization port of the bottle and the bottle cap.
[0028] Further, as shown in the figure, Figures 1-2 The raw liquid tank 5 is provided with a liquid supplementing port 51, a liquid outlet 52, a mixed separation tank condensate backflow main port 53, a secondary separator condensate backflow main port 54, a buffer tank condensate backflow main port 55 and a discharge port 56. The liquid outlet 52 of the raw liquid tank 5 is communicated with the liquid inlet pump 2. The mixed separation tank condensate backflow main port 53, the secondary separator condensate backflow main port 54 and the buffer tank condensate backflow main port 55 are respectively communicated with the mixed separation tank 3, the secondary separator 4 and the buffer tank 7.
[0029] Further, as shown in the figure, Figures 1-2 The liquid inlet pump 2 is provided with a raw raw liquid inlet 21 and a raw raw liquid outlet 22. The raw raw liquid inlet 21 is communicated with the liquid outlet 52 of the raw liquid tank 5. The raw raw liquid outlet 22 is communicated with the atomization raw liquid inlet 11 of the atomization device 1 through a pipeline.
[0030] Further, as shown in the figure, Figures 1-2 The stainless steel fan 10 is provided with a waste gas inlet 101 and a waste gas outlet 102. The waste gas inlet 101 is communicated with the waste gas outlet 102 of the filling linkage line. The waste gas outlet 102 is communicated with the waste gas inlet 101 of the decomposition tank 8 through a pipeline. The waste gas is discharged outdoors after being decomposed.
[0031] Further, as shown in the figure, Figures 1-2 The booster fan 6 is provided with a mixed steam inlet one 61 and a high-pressure steam auxiliary outlet 62. The mixed steam from the mixed separation tank 3 is pressurized by the booster fan 6 and is sent to the buffer tank 7 for temporary storage after being further mixed.
[0032] Working principle
[0033] In the utility model, the sterilization substance is hydrogen peroxide. In the embodiment, the hydrogen peroxide is atomized and converted into hydrogen peroxide dry mist through high-frequency resonance of a wafer by electronic high-frequency oscillation. The dry mist is mixed in the mixed separation tank 3 and then is transported to a space to be sterilized by the booster fan 6 for sterilization or sterilization treatment.
[0034] like Figures 1-2 Figures 1-2 As shown, from the overall working principle, the hydrogen peroxide stock liquid is sent to the room temperature atomization device 1 for atomization treatment through the liquid inlet pump 2, and the atomized hydrogen peroxide gas is mixed through the mixing and separation tank 3 and discharged from the mixed gas outlet 32, and then is fully mixed and pressurized by the booster fan 6 and then separated by the secondary separator 4. After separation, it is sent to the buffer tank 7, and then the hydrogen peroxide dry mist is heated by the heating device 1 91, the heating device 2 92 and the heating device 3 93. After reaching the set temperature requirement, it is sent from the heated gas outlet 95 and to the bottle disinfection, bottle cap disinfection and cavity disinfection interfaces of the filling linkage line for disinfection and sterilization. The final exhaust gas is separated by the stainless steel fan 10 and the decomposition tank 8 and discharged to the outside through the exhaust gas outlet 102, and the decomposed waste residual liquid is discharged from the discharge port 56.
[0035] During the operation of the system, the condensate reflux main port of the mixing and separation tank 3, the condensate reflux main port of the secondary separator 4 and the condensate reflux main port of the buffer tank 7 are refluxed and merged into the raw liquid tank 5 to reduce the waste of hydrogen peroxide raw liquid and reduce environmental pollution.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A sterilizing device for bottles and bottle caps in a filling line, characterized by: The utility model provides an atomization device (1) is connected with liquid inlet pump (2) and mixed separation tank (3), mixed separation tank (3) is connected with secondary separator (4), mixed separation tank (3) is connected with raw liquid tank (5), and raw liquid tank (5) is connected with liquid inlet pump (2), and the booster fan (6) is established between mixed separation tank (3) and secondary separator (4), and secondary separator (4) is connected with raw liquid tank (5), and secondary separator (4) is connected with buffer tank (7), and buffer tank (7) is connected with heating device group (9), and the decomposition tank (8) is connected with filling linkage line cavity, and the stainless steel fan (10) is established between the decomposition tank (8) and filling linkage line cavity.
2. The apparatus for sterilizing bottles and caps of a filling line according to claim 1, characterized in that: The atomization device (1) is provided with atomization raw liquid inlet (11), atomizer dismounting mouth (12) and atomization gas body outlet (13), and the atomization raw liquid inlet (11) is communicated with the raw liquid tank (5) through the liquid inlet pump (2), and the atomization gas body outlet (13) is connected with the mixed separation tank (3) through the pipeline.
3. The apparatus for sterilizing bottles and caps of a filling line according to claim 1, characterized in that: The mixed separation tank (3) is provided with gas inlet (31), mixed gas body outlet (32), gas inlet (33) and condensate liquid backflow port (34), the gas inlet (31) is connected with the atomization gas body outlet (13) of the atomization device (1), the mixed gas body outlet (32) is connected with the booster fan (6) and is connected to the secondary separator (4), the secondary separator (4) is connected with the raw liquid tank (5), and the condensate liquid backflow port (34) of the mixed separation tank (3) is connected with the raw liquid tank (5) through the pipeline.
4. The apparatus for sterilizing bottles and caps of a filling line according to claim 1, wherein: The buffer tank (7) is provided with mixed gas body inlet two (71), mixed gas body auxiliary outlet (72) and condensate liquid backflow one port (73), and the mixed gas body inlet two (71) is communicated with the secondary separator (4), and the mixed gas body auxiliary outlet (72) is connected with the heating device group (9).
5. The apparatus for sterilizing bottles and caps of a filling line according to claim 1, wherein: The secondary separator (4) is provided with high-pressure gas body inlet (41), high-pressure gas body outlet (42) and condensate liquid backflow auxiliary port (43), the high-pressure gas body inlet (41) is communicated with the booster fan (6), the high-pressure gas body outlet (42) is communicated with the buffer tank (7), and the condensate liquid backflow auxiliary port (43) is communicated with the raw liquid tank (5).
6. The apparatus for sterilizing bottles and caps of a filling line according to claim 1, wherein: The heating device group (9) includes heating device one (91), heating device two (92) and heating device three (93), and the structure of heating device one (91), heating device two (92) and heating device three (93) is same, and the heating device one (91) is provided with gas body inlet (94) and heating gas body outlet (95), and the gas body inlet (94) of the heating device one (91) is communicated with the mixed gas body auxiliary outlet (72) of the buffer tank (7), and the heating gas body outlet (95) of the heating device one (91) is communicated with the sterilization port of the bottle body, the bottle cover and the filling line cavity of the filling linkage line.
7. The apparatus for sterilizing bottles and caps of a filling line according to claim 1, wherein: The raw liquid tank (5) is provided with a liquid supplementing port (51), a liquid outlet port (52), a mixed separation tank condensate backflow main port (53), a secondary separator condensate backflow main port (54), a buffer tank condensate backflow main port (55) and a discharge port (56). The liquid outlet port (52) of the raw liquid tank (5) is in communication with the liquid inlet pump (2). The mixed separation tank condensate backflow main port (53), the secondary separator condensate backflow main port (54) and the buffer tank condensate backflow main port (55) are respectively in communication with the mixed separation tank (3), the secondary separator (4) and the buffer tank (7).
8. The apparatus for sterilizing bottles and caps of a filling line according to claim 1, wherein: The liquid inlet pump (2) is provided with a raw raw liquid inlet port (21) and a raw raw liquid outlet port (22). The raw raw liquid inlet port (21) is in communication with the liquid outlet port (52) of the raw liquid tank (5). The raw raw liquid outlet port (22) is in communication with the atomization raw liquid inlet port (11) of the atomization device (1) through a pipeline.
9. The apparatus for sterilizing bottles and caps of a filling line according to claim 1, wherein: The stainless steel fan (10) is provided with a waste gas inlet port (101) and a waste gas outlet port (102). The waste gas inlet port (101) is in communication with a waste gas discharge outlet of the filling linkage line. The waste gas outlet port (102) is in communication with the raw waste gas inlet port of the decomposition tank (8) through a pipeline.
10. The apparatus for sterilizing bottles and caps of a filling line according to claim 1, wherein: The booster fan (6) is provided with a mixed gas body inlet port (61) and a high-pressure gas body auxiliary outlet port (62).