Adjustable pipeline support
By designing adjustable pipe supports, the problems of thermal expansion and contraction and corrosion of pipelines in chemical plants have been solved, achieving self-adjustment and corrosion protection, improving the safety and stability of pipelines, and reducing maintenance difficulty and cost.
Patent Information
- Application Number
- CN202423160619.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Traditional fixed pipe supports cannot adapt to the thermal expansion and contraction and corrosion problems of pipelines in chemical plants, resulting in stress concentration, reduced safety and maintenance difficulties.
An adjustable pipe support is designed, including a fixed base, a sliding base, and a pipe fixing assembly. The axial deformation of the pipe is adaptively adjusted by guide rails and buffer springs, and the fixing assembly is protected by anti-corrosion coating.
It effectively adapts to the thermal expansion and contraction of pipelines, avoids stress concentration, improves safety and stability, reduces maintenance costs, and simplifies installation and adjustment.
Smart Images
Figure CN223469833U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to chemical industry device technical field, especially a kind of adjustable pipeline support. BACKGROUND
[0002] In the chemical industry, especially in the field of bio-oil processing, pipeline systems are critical facilities for transporting various liquids, gases and other materials. In order to ensure the stable operation of these pipelines and avoid damage or leakage caused by environmental factors such as temperature changes and mechanical vibrations, appropriate pipeline supports must be provided. Traditional pipeline supports are usually designed with fixed structures, and their main function is to provide support for pipelines under static conditions.
[0003] Although traditional supports can meet basic needs to some extent, they have some obvious shortcomings when faced with complex working conditions in chemical plants, especially in the bio-oil processing process:
[0004] 1) Due to large temperature fluctuations during chemical reactions, the pipeline will experience significant thermal expansion and contraction. Traditional fixed supports cannot adapt to this dynamic change, especially conventional fixed structures cannot adapt to the deformation of the pipeline in the axial direction, which may cause stress concentration and thus affect the safety and service life of the pipeline;
[0005] 2) Bio-oil and its by-products often have strong corrosive properties, and supports made of ordinary materials cannot resist this erosion for a long time, which may cause rusting, aging and other problems, increasing maintenance costs and safety hazards;
[0006] 3) Some complex structure supports are very difficult to install and maintain in the field, and require professional personnel and technical support, which not only prolongs the construction period but also increases the operating cost. INVENTION CONTENTS
[0007] The utility model provides a kind of adjustable pipeline support to solve the technical problem that chemical pipeline thermal expansion and contraction lead to axial displacement, in order to realize the above-mentioned purpose, the technical scheme as follows is adopted:
[0008] An adjustable pipeline support, characterized in that it comprises:
[0009] A fixed base is provided with a guide rail distributed along the axial direction of the pipeline on the top;
[0010] A sliding base is arranged above the fixed base, and the lower end is fixedly connected with a sliding block that cooperates with the guide rail to slide;
[0011] The pipeline fixing assembly comprises a first fixing assembly, a second fixing assembly and an adjusting screw, the adjusting screw is rotationally connected to a sliding base in the length direction of a pipeline to be fixed, and the adjusting screw is provided with a first thread section and a second thread section with opposite rotation directions in the length direction, the first fixing assembly and the second fixing assembly are respectively threadedly connected with the first thread section and the second thread section, and the first fixing assembly and the second fixing assembly are symmetrically arranged on the two sides of the pipeline to be fixed in the radial direction.
[0012] The axial buffering assembly comprises a guide shaft and a first buffering spring, the guide shaft is arranged in the axial direction of the pipeline to be fixed, one end of the guide shaft is fixedly connected to a fixed base, and the other end of the guide shaft is located outside the sliding base in the axial direction of the pipeline to be fixed, and the first buffering spring is sleeved outside the guide shaft and connected to the fixed base and the sliding base.
[0013] Further, the fixed base is further provided with a limiting assembly for limiting the limit position of the sliding base on the guide rail.
[0014] Further, the limiting assembly is provided with two groups, the two groups of limiting assemblies are symmetrically arranged on the two sides of the sliding base in the axial direction of the pipeline to be fixed, and the limiting assembly is a limiting plate fixedly connected to the fixed base.
[0015] Further, the first fixing assembly and the second fixing assembly each comprise a fixed block and a fixed arc-shaped plate, the fixed block is provided with a threaded hole for threadedly connecting with the adjusting screw, and the fixed arc-shaped plate is fixedly connected with the fixed block.
[0016] Further, the fixed arc-shaped plate is further provided with a buffering arc-shaped plate on the side face close to the pipeline to be fixed, and the buffering arc-shaped plate is connected with the fixed arc-shaped plate through a radial buffering assembly.
[0017] Further, the radial buffering assembly comprises a fixed rod, an adjusting rod and a second buffering spring, the fixed rod is arranged in the radial direction of the pipeline to be fixed, one end of the fixed rod is fixedly connected with the fixed arc-shaped plate, one end of the adjusting rod is coaxially and slidingly connected to the inside of the fixed rod, and the second buffering spring is coaxially sleeved outside the adjusting rod and connected to the fixed rod and the buffering arc-shaped plate at the two ends in the length direction.
[0018] Further, the inside faces of the first fixing assembly and the second fixing assembly are coated with anticorrosive paint.
[0019] The pipeline fixing assembly has the advantages that:
[0020] 1. The pipeline fixing assembly is connected to the fixed base through the sliding base and can slide in the axial direction of the pipeline to be fixed, so that the axial deformation caused by the thermal expansion and cold contraction of the pipeline can be adaptively adjusted, and the problem that the safety is affected due to the stress concentration of the pipeline caused by the axial deformation is avoided.
[0021] 2、The guide shaft and the first buffer spring are arranged between the sliding base and the fixed base, the displacement of the sliding base in the axial direction is buffered, the collision between the sliding base and the fixed base caused by instantaneous large deformation is avoided, the pipe fixing assembly is loose or other components are damaged, and when the pipe to be fixed restores the initial temperature, the first buffer spring can drive the sliding base and the pipe fixing assembly to reset by using the deformation thereof;
[0022] 3、The adjusting screw can drive the two groups of fixing assemblies to approach or move away synchronously, so that the pipe is clamped or loosened quickly;
[0023] 4、The fixed assembly adopts the fixed arc-shaped plate and the buffer arc-shaped plate and the radial buffer assembly connected between the two, and can adapt to the radial deformation of the pipe. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a structural schematic view of the utility model
[0025] Figure 2 It is a fixed base three-dimensional structure schematic view
[0026] Figure 3 It is a fixed base plan view
[0027] Figure 4 It is Figure 3 A-A sectional view
[0028] Figure 5 It is Figure 4 B local enlarged schematic view
[0029] Figure 6 It is a sliding base structure schematic view
[0030] Figure 7 It is a pipe fixing assembly structure schematic view in embodiment one
[0031] Figure 8 It is a pipe fixing assembly structure schematic view in embodiment two
[0032] Figure 9 It is Figure 8 C local enlarged schematic view
[0033] Wherein:
[0034] 1-fixed base, 101-sliding groove, 102-guide rail, 103-limiting plate, 104-guide groove, 105-guide shaft, 106-first buffer spring, 107-mounting hole;
[0035] 2-sliding base, 201-adjusting groove, 202-screw mounting hole, 203-sliding block;
[0036] 3- pipe fixing assembly, 301- first fixing assembly, 302- second fixing assembly, 303- adjusting screw, 304- fixing block, 305- fixing arc plate, 306- buffer arc plate, 307- fixing rod, 308- adjusting rod, 309- second buffer spring. DETAILED DESCRIPTION
[0037] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0038] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the viewing direction or position relationship, and are only for the convenience of describing the utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0039] It should be noted that in the following embodiments, the axial direction of the pipe to be fixed is taken as the front-to-back direction, and the radial direction of the pipe to be fixed where the horizontal plane is located is taken as the left-to-right direction, so as to facilitate detailed description of this embodiment.
[0040] Example 1
[0041] like Figures 1-7 The adjustable pipe support shown includes a fixed base 1, a sliding base 2 and a pipe fixing assembly 3. The pipe fixing assembly 3 is fixedly connected to the top of the sliding base 2, and the sliding base 2 can be slid back and forth and connected to the top of the fixed base 2. The sliding base 2 can adapt to the axial deformation of the pipe by sliding back and forth above the fixed base 2.
[0042] Specifically, the fixed base 1 is as follows Figures 1-5As shown, the middle part is provided with a front and rear direction distribution sliding groove 101, the sliding groove 101 is fixedly connected with a length along the front and rear direction distribution guide rail 102, and two groups of guide grooves 104 are symmetrically arranged at the front and rear ends of the sliding groove 101. The guide groove 104 is fixedly connected with the guide shaft 105, the length of the guide shaft 105 is distributed along the front and rear direction, the outer side is fixedly connected with the guide groove 104 side wall, the other end is distributed towards the sliding groove 101, and in this embodiment, in the height direction, the guide shaft 105 is located above the guide rail 102, and the guide groove 104 is communicated with the sliding groove 102, and the inner side of the guide shaft 105 extends into the sliding groove 101 by a certain length.
[0043] The sliding base 2 is as shown in the figure Figure 6 The upper end surface is provided with an adjusting groove 201, and the left and right screw mounting holes 202 are distributed through the adjusting groove 201. The lower part of the sliding base 2 is fixedly connected with a sliding block 203, the sliding block 203 is slidably connected with the guide rail 102, and the height of the sliding block 203 is the same as the depth of the sliding groove 101. The upper end surface of the fixed base 1 and the lower end surface of the sliding base 2 are smooth surfaces, so as to reduce the friction resistance between the fixed base 1 and the sliding base 2 when the sliding block 203 and the guide rail 102 are slidably connected.
[0044] The pipeline fixing assembly 3 is composed of a first fixing assembly 301, a second fixing assembly 302 and an adjusting screw 303. The adjusting screw 303 is rotatably connected in the screw mounting hole 202 through a bearing. The length of the adjusting screw 303 is distributed along the left and right directions. The adjusting screw 303 is provided with a first threaded section and a second threaded section along the length direction. The two threaded sections are opposite in rotation direction. The first fixing assembly 301 and the second fixing assembly 302 are respectively screwed with the first threaded section and the second threaded section 302. The first fixing assembly 301 and the second fixing assembly 302 are symmetrically arranged along the axis of the pipeline to be fixed, and both are composed of a fixed block 304 and a fixed arc-shaped plate 305. The fixed block 304 is provided with a threaded hole for screwing with the adjusting screw 303. The fixed arc-shaped plate 305 is fixedly connected above the fixed block 304, and the inner diameter is matched with the outer diameter of the pipeline to be fixed. Rotating the adjusting screw 303 can synchronously drive the first fixing assembly 301 and the second fixing assembly 302 to approach or move away, so as to realize clamping and loosening of the pipeline to be fixed.
[0045] When the sliding base 2 is mounted in cooperation with the fixed base 1, a first buffer spring 106 is coaxially sleeved outside the guide shaft 105, and the length direction two ends of the first buffer spring 106 are respectively connected with the side wall of the sliding groove 104 and the front and rear side walls of the sliding base 2. Through the arrangement of the guide shaft 105 and the first buffer spring 106, a certain degree of buffering can be achieved for the sliding between the two, so as to avoid the collision between the sliding base 2 and the fixed base 1 due to the large axial deformation of the pipeline caused by the instantaneous thermal expansion and cold shrinkage, thereby affecting the fixing effect of the pipeline fixing assembly 3 on the pipeline. In addition, when the temperature of the pipeline returns to the initial state, the first buffer spring 106 can drive the sliding base 2 to reset by using its elasticity.
[0046] In addition, two sets of limiting assemblies are arranged between the sliding base 2 and the fixed base 1, and the two sets of limiting assemblies are symmetrically arranged in the front and rear directions in the sliding groove 101. Each set of limiting assembly includes two limiting plates 103, which are symmetrically arranged left and right, and the two limiting plates 103 are respectively fixedly connected with the left and right side walls of the sliding groove 101. The position of the limiting plate 103 is the limit position of the axial deformation of the pipeline to be fixed. Through the arrangement of the limiting plate 103, the situation that the pipeline is separated from the original conveying pipeline due to excessive deformation of the pipeline can be avoided, and the stability and reliability of the overall conveying pipeline can be improved.
[0047] In addition, in the embodiment, the inner side surface of the fixed arc-shaped plate 305 is coated with anticorrosive paint to reduce the corrosion of the fixed component caused by the environment during the fixing of the pipeline.
[0048] Embodiment Two
[0049] In the embodiment, a pipeline support with adjustable is provided, and the overall structure is the same as that of the first embodiment. The difference from the first embodiment is that the first fixed assembly 301 and the second fixed assembly 302 are arranged as Figure 8 and Figure 9As shown, both are composed of fixing block 304, fixing arc plate 305, buffering arc plate 306 and radial buffering assembly connected between fixing arc plate 305 and buffering arc plate 306, fixing block 304 is provided with threaded hole matched with adjusting screw 303 in threaded connection, fixing arc plate 305 is fixedly connected above fixing block 304 and the inner diameter of fixing arc plate 305 is larger than the outer diameter of the pipeline to be fixed, buffering arc plate 306 is concentrically distributed with fixing arc plate 305 and the inner diameter is same with the outer diameter of the pipeline to be fixed, the radial buffering assembly is composed of fixing rod 307, adjusting rod 308 and second buffering spring 309, fixing rod 307 is radially distributed along the pipeline to be fixed, one end is fixedly connected with the inner wall of fixing arc plate 305, one end of adjusting rod 308 is coaxially and slidingly connected inside fixing rod 307, the other end is fixedly connected with the outer wall of buffering arc plate 306, second buffering spring 309 is coaxially sleeved outside adjusting rod 308 and the two ends are respectively connected with the outer wall of fixing rod 307 and buffering arc plate 306.
[0050] Moreover, in the embodiment, the inner side of buffering arc plate 306 is coated with anticorrosive paint.
[0051] Through the setting of fixing arc plate 305, buffering arc plate 306 and radial buffering assembly in the embodiment, when the pipeline is radially deformed due to temperature change, buffering arc plate 306 can still better fit on the surface of the pipeline and can be self-adapted to the deformation of the pipeline in the radial direction, further improving the pipeline fixing effect.
[0052] The above only describes the preferred embodiments of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements can be made, and these improvements should also be considered as the protection scope of the present application.
Claims
1. An adjustable pipe support, characterized by The utility model relates to a pipeline fixing device, which comprises a fixed base, a sliding base, a pipeline fixing assembly and an axial buffer assembly. The fixed base is provided with guide rails in the axial direction of the pipeline. The sliding base is arranged above the fixed base and is fixedly connected with sliding blocks at the lower end. The pipeline fixing assembly comprises a first fixing assembly, a second fixing assembly and an adjusting screw. The adjusting screw is rotatably connected to the sliding base in the radial direction of the pipeline to be fixed.
2. The adjustable pipe support of claim 1, wherein, The first fixing assembly and the second fixing assembly are respectively screw-connected with the first threaded section and the second threaded section.
3. The adjustable pipe support of claim 2, wherein, The first fixing assembly and the second fixing assembly are symmetrically arranged on the two sides of the radial direction of the pipeline to be fixed.
4. The adjustable pipe support of claim 1, wherein, The axial buffer assembly comprises a guide shaft and a first buffer spring.
5. The adjustable pipe support of claim 4, wherein, The guide shaft is fixedly connected to the fixed base at one end and is located outside the sliding base in the axial direction of the pipeline to be fixed at the other end.
6. The adjustable pipe support of claim 5, wherein, The first buffer spring is sleeved outside the guide shaft and is connected to the fixed base and the sliding base at both ends.
7. The adjustable pipe support of claim 1, wherein, The fixed base is further provided with a limiting assembly for limiting the sliding position of the sliding base on the guide rails. The limiting assembly is provided with two groups of limiting assemblies, which are symmetrically arranged on the two sides of the sliding base in the axial direction of the pipeline to be fixed. The limiting assembly is a limiting plate fixedly connected to the fixed base. The first fixing assembly and the second fixing assembly each comprise a fixed block and a fixed arc-shaped plate. The fixed block is provided with a threaded hole for screwing with the adjusting screw. The fixed arc-shaped plate is fixedly connected with the fixed block. The fixed arc-shaped plate is further provided with a buffer arc-shaped plate on the side close to the pipeline to be fixed. The radial buffer assembly is connected between the buffer arc-shaped plate and the fixed arc-shaped plate. The radial buffer assembly comprises a fixed rod, an adjusting rod and a second buffer spring. The fixed rod is radially distributed along the pipeline to be fixed. The adjusting rod is coaxially and slidingly connected to the inside of the fixed rod at one end. The second buffer spring is coaxially sleeved outside the adjusting rod. The inside of the first fixing assembly and the second fixing assembly is coated with anticorrosive paint.