LED lamp test module compatible with earphone box, mobile phone and game console
Through the cylinder-driven slide system and annular light-shielding silicone, accurate positioning and detection of LED lights of different equipment are achieved, solving the problems of high cost and inaccurate positioning in the existing technology, and realizing high-precision and low-cost LED light detection.
Patent Information
- Application Number
- CN202423102831.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing LED light testing equipment has high production costs and requires the construction of a dedicated darkroom environment. In addition, the positioning structure is not flexible and accurate enough for headphone boxes, mobile phones and game consoles of different sizes and shapes, making it difficult to ensure that the LED light is in the optimal position for each test.
A cylinder-driven slide system, combined with a manual slide and annular light-shielding silicone, achieves precise positioning of the optical fiber and RGB sensor. The LED light is transmitted through the optical fiber to the light diffuser and evenly illuminates the RGB sensor, reducing external light interference and lowering production costs.
It achieves high-precision, low-cost LED light detection, is applicable to a variety of equipment, and does not require a dedicated darkroom environment, significantly improving the accuracy and reliability of detection results.
Smart Images

Figure CN223470786U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of LED function test of consumer electronics, especially to a LED lamp test module compatible with earphone box, mobile phone and game console. BACKGROUND
[0002] In the field of electronic device manufacturing and detection, with the wide popularity and rapid development of earphone box, mobile phone and game console, the detection of LED lamp equipped in the products becomes more and more important. LED lamp is not only used for indicating various states of the device, such as the charging state of earphone box, the notification prompt of mobile phone, the running mode of game console, but also affects the user experience and the overall quality of the product to some extent. Therefore, it is an urgent need in the industry to develop a LED lamp test module that is efficient, accurate and compatible with different types of electronic devices to ensure the stability and reliability of LED lamp function before the product is launched.
[0003] Some existing LED lamp detection devices detect by using camera, integrating sphere, optical fiber box and other schemes. The positioning platform aligns the LED lamp with the detection probe of the spectrum analyzer. The spectrum analyzer evaluates the performance of the LED lamp by detecting the wavelength, intensity and other spectral characteristics of the light. These devices often need to be equipped with a special darkroom environment to reduce external light interference.
[0004] The existing LED lamp test module has high production cost and needs to build a special dark box environment. At the same time, when detecting the LED lamp of earphone box, mobile phone and game console with different sizes and shapes, the positioning structure of the device is not flexible and accurate enough to ensure that the LED lamp is in the best detection position every time. Therefore, a LED lamp test module compatible with earphone box, mobile phone and game console is proposed to solve the above problems. Utility model content
[0005] In order to make up for the above shortcomings, the utility model provides a LED lamp test module compatible with earphone box, mobile phone and game console, aiming at improving the problem that the production cost is high, a special dark box environment needs to be built, and the positioning structure of the device is not flexible and accurate enough when detecting the LED lamp of earphone box, mobile phone and game console with different sizes and shapes in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The application discloses an LED lamp test module compatible with earphone box mobile phones and game consoles, which comprises a cylinder, a sliding table fixing plate is fixedly connected to the side wall of the cylinder, a fixing support is arranged on the side wall of the sliding table fixing plate, an RGB sensor is arranged on the side wall of the fixing support, an optical fiber is arranged in the fixing support, and an adjusting assembly is arranged on the side wall of the sliding table fixing plate.
[0008] The adjusting assembly comprises a manual sliding table which is slidably connected to the inside of the sliding table fixing plate and fixedly connected to the side wall of the fixing support.
[0009] Further description is made to the technical scheme:
[0010] The side wall of the fixing support is fixedly connected with a fixing block, and the side wall of the optical fiber is attached to the inside of the fixing block.
[0011] Further description is made to the technical scheme:
[0012] The side wall of the fixing block is threadedly connected with a fixing screw, and the side wall of the fixing screw is attached to the side wall of the optical fiber.
[0013] Further description is made to the technical scheme:
[0014] The fixing block is used for mounting the optical fiber, and the fixing screw is used for fastening the optical fiber.
[0015] Further description is made to the technical scheme:
[0016] The side wall of the fixing block is fixedly connected with annular light-shielding silica gel.
[0017] Further description is made to the technical scheme:
[0018] The inner wall of the annular light-shielding silica gel is attached to one end of the optical fiber.
[0019] Further description is made to the technical scheme:
[0020] The inside of the fixing support is fixedly connected with a diffusion protection plate, and the inside of the diffusion protection plate is fixedly connected with a light uniformizing sheet.
[0021] Further description is made to the technical scheme:
[0022] The side wall of the light uniformizing sheet is attached to the side wall of the RGB sensor, and the side wall of the optical fiber is slidably connected to the inside of the light uniformizing sheet.
[0023] The application has the following beneficial effects:
[0024] The utility model discloses a manual sliding platform is used for adjusting the position of the optical fiber head, and the optical fiber head is opposite to the center of the LED, and the center of the optical fiber is opposite to the center of the LED, and then when the annular light shielding silica gel contacts the wall of the earphone box, the annular light shielding silica gel is compressed under the action of the force of the air cylinder, the light emitted by the LED is conducted to the light uniformity sheet through the optical fiber, and after passing through the light uniformity sheet, the light is uniformly irradiated on the RGB light sensor detection board, and after the light sensor detection board is inducted, the light sensor detection board is automatically analyzed and detected, and the above structure can be applied to the LED function detection of the earphone box, computer, mobile phone and game console, the manual sliding platform is high in positioning precision, low in production cost, and does not need to build a special dark box environment. BRIEF DESCRIPTION OF DRAWINGS
[0025] Fig. 1 A three-dimensional schematic view of the LED lamp test module compatible with the earphone box, mobile phone and game console is provided for the utility model;
[0026] Fig. 2 The structure diagram of the RGB sensor of the LED lamp test module compatible with the earphone box, mobile phone and game console is provided for the utility model;
[0027] Fig. 3 The structure diagram of the fixing support of the LED lamp test module compatible with the earphone box, mobile phone and game console is provided for the utility model.
[0028] Legend:
[0029] 1, air cylinder, 2, sliding platform fixed plate, 3, manual sliding platform, 4, RGB sensor, 5, fixed support, 6, diffusion protection plate, 7, light uniformity sheet, 8, fixed screw, 9, optical fiber, 10, annular light shielding silica gel, 11, fixed block. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0031] REFERENCE Figs. 1-3The utility model provides a kind of LED lamp test module of compatible earphone box mobile phone and game console, including cylinder 1, cylinder 1 provides stable and adjustable force for entire test module, relevant components are pushed to carry out displacement operation, to realize the close contact or separation etc. Action with different equipment to be measured, ensure the smooth progress of test process. Cylinder 1 side wall is fixedly connected with sliding table fixed plate 2, sliding table fixed plate 2 provides stable base platform for the installation of subsequent components, sliding table fixed plate 2 side wall is provided with fixed support 5, fixed support 5 plays the role of bearing and fixing other key detection components, fixed support 5 side wall is provided with RGB sensor 4, RGB sensor 4 is one of the core detection elements of entire test module, can accurately perceive the color information of light, by detecting and analyzing the three basic color components of red, green and blue, to accurately determine the color characteristics, color saturation and color accuracy etc. Parameters of light emitted by LED lamp, to determine whether LED lamp meets corresponding standard and requirement in color display aspect. Fixed support 5 is provided with optical fiber 9 inside, optical fiber 9 has good light transmission performance, can efficiently transmit the light emitted by LED lamp to subsequent light processing and detection components, sliding table fixed plate 2 side wall is provided with adjusting assembly, adjusting assembly includes manual sliding platform 3, manual sliding platform 3 side wall is slidably connected inside sliding table fixed plate 2, manual sliding platform 3 side wall is fixedly connected in fixed support 5 side wall, manual sliding platform 3 can realize accurate manual adjustment of fixed support 5 and its upper components within a certain range, by manual operation, can flexibly adjust the relative position of components such as optical fiber 9 and RGB sensor 4 according to the size, shape of different equipment to be measured and the specific position of LED lamp, so that it can accurately aim at LED lamp, improve the accuracy and reliability of detection, and manual sliding platform 3 is simple to operate, cost is lower, is suitable for the test demand of multiple different scenes, fixed support 5 side wall is fixedly connected with fixed block 11, optical fiber 9 side wall is attached inside fixed block 11, fixed block 11 provides stable mounting position and support structure for optical fiber 9, fixed block 11 side wall is screw-threaded with fixed screw 8, fixed screw 8 side wall is attached in optical fiber 9 side wall, fixed screw 8 is used for fastening optical fiber 9, by screw-threaded mode, the fastening degree of optical fiber 9 can be conveniently adjusted, fixed block 11 side wall is fixedly connected with annular light shielding silica gel 10, annular light shielding silica gel 10 inner wall is attached in one end of optical fiber 9, annular light shielding silica gel 10 can effectively block extraneous stray light from entering the receiving end of optical fiber 9, reduce the interference of external light on detection result, fixed support 5 is fixedly connected with diffusion protection plate 6 inside, diffusion protection plate 6 protects the components such as uniform light sheet 7 and optical fiber 9 inside on one hand, on the other hand, light can be diffused to a certain extent, so that light is more evenly distributed before entering uniform light sheet 7, is favorable to the further uniform treatment of light by subsequent uniform light sheet 7.The fixing support 5 is internally fixedly connected with a light uniformizing sheet 7, the side wall of the light uniformizing sheet 7 is in close contact with the side wall of the RGB sensor 4, the light uniformizing sheet 7 can uniformly process the light conducted by the optical fiber 9, so that the light is more uniformly distributed when irradiating on the RGB sensor 4, avoiding detection errors caused by uneven light, and the side wall of the optical fiber 9 is slidingly connected in the light uniformizing sheet 7. This sliding connection mode facilitates the optical fiber 9 to accurately guide the light into the light uniformizing sheet 7 for uniform processing, and is also conducive to fine adjustment of the relative position of the optical fiber 9 and the light uniformizing sheet 7 according to actual needs, further optimizing the conduction and processing effect of the light, to adapt to the detection requirements of different types of LED lamps.
[0032] First, the position of the optical fiber 9 is adjusted by the manual sliding table 3 before the test, so that the optical fiber 9 is directly opposite the center of the LED. The manually fine-adjustable feature of the manual sliding table 3 enables precise displacement operation of the fixed support 5 and the optical fiber 9 connected thereto in different spatial dimensions. The operator can flexibly change the horizontal, vertical and front-back position of the optical fiber 9 according to the specific model, size and internal LED layout of the device to be tested, so as to ensure that the optical fiber 9 can be aligned with the center of the LED at the best angle and position, and collect the light emitted by the LED to the maximum extent. When the adjustment is completed, the pneumatic cylinder 1 is started, and the pneumatic cylinder 1 drives the entire module to retreat to the test position under the control of the electromagnetic valve, so that the center of the optical fiber 9 is aligned with the center of the LED. The pneumatic cylinder 1 is responsible for stably moving the test module with the adjusted position to the preset test position, so that the relative positional relationship between the optical fiber 9 and the LED remains unchanged during the entire retreat process. At the same time, the annular light shielding silicone 10 is compressed under the action of the force of the pneumatic cylinder 1 after contacting the wall of the earphone box, and automatically forms a small dark environment. The annular light shielding silicone 10 has good flexibility and elastic deformation ability due to the silicone material, and can produce moderate compression deformation under the action of the force applied by the pneumatic cylinder 1 when the pneumatic cylinder 1 pushes the test module to approach the earphone box and other devices to be tested, so that the annular light shielding silicone 10 contacts the wall of the device. This effectively fills the possible gaps and prevents the penetration of external environmental light. Moreover, the light shielding property of the silicone itself can ensure that a relatively independent, dark and stable light test environment is formed in the space surrounded by the silicone, which greatly reduces the interference of external stray light on the light emitted by the LED, improves the detection accuracy and reliability, and transmits the light emitted by the LED to the light uniformizing sheet 7 through the optical fiber 9. The optical fiber 9 can efficiently transmit the light emitted by the LED to the light uniformizing sheet 7 with extremely low loss by virtue of its special optical structure and material properties. After passing through the light uniformizing sheet 7, the light is uniformly irradiated on the light sensing chip above the detection panel of the RGB sensor 4. The light uniformizing sheet 7 can effectively homogenize the light transmitted by the optical fiber 9, so that the light presents uniform intensity distribution and angle distribution when reaching the light sensing chip on the detection panel of the RGB sensor 4. This uniform light irradiation can ensure that each sensing area of the light sensing chip receives light signals of the same quality and intensity, avoiding local sensing deviation caused by uneven light, thereby significantly improving the accuracy and stability of the RGB sensor 4 in detecting the color and intensity of the light. After sensing, the light sensing chip automatically analyzes and detects the color and flashing times of the light, and then feeds back these parameters to the center of the entire test system to judge whether the LED function is detected normally. The light sensing chip on the detection panel of the RGB sensor 4 serves as the core photoelectric conversion and analysis element, and can quickly and accurately convert the received light signals into electrical signals.It has high sensitivity distinguishing ability to different wavelength light, can accurately identify the proportion and intensity change of red, green and blue three basic color components in light, thereby accurately distinguishing the color characteristics of light. Meanwhile, the light sensing chip can also accurately count the number and frequency of light flicker by monitoring and analyzing the change of light signal intensity with time. Then, the light sensing chip rapidly feeds back these detected key parameters such as color and flicker number to the whole test system center in the form of electrical signal, and the test system comprehensively analyzes and compares these parameters according to the pre-set standards and algorithms, thereby accurately judging whether the LED lamp meets the corresponding design requirements and quality standards in color display and flicker function, and realizing the comprehensive and efficient detection of LED function.
[0033] Working principle: first, adjust the position of the optical fiber 9 by the manual sliding table 3 before testing, so that the optical fiber 9 is directly opposite to the center of the LED, when the adjustment is completed, start the air cylinder 1, the air cylinder 1 drives the whole module to retreat to the test position under the control of the electromagnetic valve, the center of the optical fiber 9 is aligned with the center of the LED, at the same time, the annular light shielding silica gel 10 is compressed under the action of the air cylinder 1 after contacting the earphone box wall, and a small dark environment is automatically formed, the light emitted by the LED is conducted to the light uniforming sheet 7 through the optical fiber 9, after passing through the light uniforming sheet 7, the light is uniformly irradiated on the light sensing chip on the detection plate of the RGB sensor 4, the light sensing chip senses and automatically analyzes and detects the color and the number of flicker of the light, and then feeds back these parameters to the whole test system center to judge whether the LED function is normal.
[0034] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A LED lamp test module compatible with earphone box, mobile phone and game console, comprising a cylinder (1), characterized in that: The side wall of the cylinder (1) is fixedly connected with a sliding table fixed plate (2), the side wall of the sliding table fixed plate (2) is provided with a fixed support (5), the side wall of the fixed support (5) is provided with an RGB sensor (4), the inside of the fixed support (5) is provided with an optical fiber (9), and the side wall of the sliding table fixed plate (2) is provided with an adjusting assembly. The adjusting assembly comprises a manual sliding table (3), the side wall of the manual sliding table (3) is slidingly connected in the inside of the sliding table fixed plate (2), and the side wall of the manual sliding table (3) is fixedly connected to the side wall of the fixed support (5).
2. The LED lamp test module compatible with earphone boxes, mobile phones and game consoles according to claim 1, characterized in that: The side wall of the fixed support (5) is fixedly connected with a fixed block (11), and the side wall of the optical fiber (9) is attached to the inside of the fixed block (11).
3. The LED lamp test module compatible with earphone box, mobile phone and game console according to claim 2, characterized in that: The side wall of the fixed block (11) is threadedly connected with a fixed screw (8), and the side wall of the fixed screw (8) is attached to the side wall of the optical fiber (9).
4. The LED lamp test module compatible with earphone box, mobile phone and game console according to claim 3, characterized in that: The fixed block (11) is used for mounting the optical fiber (9), and the fixed screw (8) is used for fastening the optical fiber (9).
5. The LED lamp test module compatible with earphone box, mobile phone and game console according to claim 4, characterized in that: The side wall of the fixed block (11) is fixedly connected with an annular shading silica gel (10).
6. The LED lamp test module compatible with earphone boxes, mobile phones and game consoles according to claim 5, characterized in that: The inner wall of the annular shading silica gel (10) is attached to one end of the optical fiber (9).
7. The LED lamp test module compatible with earphone box, mobile phone and game console according to claim 1, characterized in that: The inside of the fixed support (5) is fixedly connected with a diffusion protection plate (6), and the inside of the diffusion protection plate (6) is fixedly connected with a light uniformity sheet (7).
8. The LED lamp test module compatible with earphone boxes, mobile phones and game consoles according to claim 7, characterized in that: The side wall of the light uniformity sheet (7) is attached to the side wall of the RGB sensor (4), and the side wall of the optical fiber (9) is slidingly connected in the inside of the light uniformity sheet (7).