Visual detection equipment with comprehensive detection

By using a combination of industrial cameras and endoscope cameras in a visual inspection device to inspect the inner and outer walls of workpieces, and by using a material-blocking mechanism to separate defective products, the problem of the inability of existing equipment to conduct comprehensive inspections is solved, thereby improving the comprehensiveness of inspections and the yield rate.

CN223470945UActive Publication Date: 2025-10-24WENZHOU ZHONGTUO PLASTIC IND CO LTD
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Patent Information

Application Number
CN202422789411.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-10-24
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing visual inspection equipment cannot fully inspect the inner surface of workpieces, which makes it easy for defective products to be mixed into the good product frame, increasing the defective product outflow rate.

Method used

The system uses a combination of industrial cameras and industrial endoscopes to inspect the outer and inner walls of the workpiece. Combined with a baffle mechanism, a cylinder drives a baffle to block defective products, ensuring that defective products are separated into the defective product frame.

Benefits of technology

This enables comprehensive inspection of the inner and outer walls of workpieces, improves product quality, reduces the risk of defective products being mixed into the good product frame, and ensures a high yield rate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223470945U_ABST
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Abstract

The visual detection equipment comprises a machine body, a detection mechanism, a material moving mechanism, a feeding mechanism, a material receiving mechanism and a material blocking mechanism, the machine body comprises a detection chamber and a discharging chamber, the material moving mechanism comprises a motor arranged in the detection chamber, and a wheel disc discharging table is arranged at the driving end of the motor; the detection mechanism comprises a first camera and a second camera, the first camera is arranged at the top and the bottom of one side of the wheel disc discharging table respectively, the first camera is an industrial camera, and the second camera is adjacent to the first camera and located at the top of one side of the wheel disc discharging table. According to the detection device, the outer wall surface and the inner wall surface of a workpiece can be detected respectively, so that the workpiece detection is more comprehensive, and the first feeding port and the first discharging pipe are blocked through the material blocking mechanism, so that defective products are prevented from entering the first material receiving frame from the first feeding port by mistake, the defective products are prevented from being mixed into a good product frame and flowing out, and the detection efficiency is improved. And the yield of products is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to detection equipment technical field, concretely relates to a kind of comprehensive detection visual inspection equipment. BACKGROUND

[0002] The existing workpiece needs to detect surface after production, to observe whether there is defect etc., current visual inspection equipment can only detect workpiece outer wall surface, cannot detect the inner wall surface of some workpiece with depth size or hollow, thus leading to the detection of workpiece not enough comprehensive;And defective product is easy to fall into good product frame when discharging, leading to defective product to flow out when delivery, leading to the defective product flow-out rate is higher.

[0003] Therefore, the applicant has made beneficial design, found the method to solve the above problems, the technical scheme to be introduced below is generated in this background. CONTENT OF UTILITY MODEL

[0004] The utility model relates to a kind of comprehensive detection visual inspection equipment to solve the problems presented in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of comprehensive detection visual inspection equipment, including body, detection mechanism, material moving mechanism, feeding mechanism, material receiving mechanism, material blocking mechanism, the body includes detection chamber and discharge chamber, the material moving mechanism includes motor arranged in the detection chamber interior, the motor driving end is equipped with wheel disc discharging table, the detection mechanism includes the first camera head respectively arranged in the wheel disc discharging table one side top and bottom, the first camera head is industrial camera head, and the second camera head is adjacent to the first camera head and located in the wheel disc discharging table one side top, the second camera head is industrial endoscope camera head, the wheel disc discharging table one side is successively equipped with first inlet, second inlet, storage box, the material blocking mechanism includes the cylinder arranged in the body interior one side, the cylinder output is equipped with baffle, the baffle is inserted into the first inlet bottom, the material receiving mechanism is arranged in the discharge chamber one side, the first inlet bottom is equipped with first discharge pipe, the second inlet bottom is equipped with second discharge pipe.

[0007] Preferably, the feeding mechanism is installed in the wheel disc discharging table one side top, and the feeding mechanism includes a plurality of air outlets, and the plurality of air outlets correspond to the first inlet, the second inlet and the storage box respectively.

[0008] Preferably, the material receiving mechanism comprises a first bearing plate and a second bearing plate arranged at the bottom of the first bearing plate, the top of the first bearing plate is provided with a first material receiving frame, the top of the second bearing plate is provided with a second material receiving frame, the discharge end of the first discharge pipe is arranged at the top of the first material receiving frame, and the discharge end of the second discharge pipe is arranged at the top of the second material receiving frame.

[0009] Preferably, the first material receiving frame is a good product frame, and the second material receiving frame is a defective product frame.

[0010] Preferably, the wheel disc material placing table is made of transparent glass.

[0011] Preferably, a plurality of door plates are arranged on the detection chamber and the discharge chamber, and rollers are arranged at the four corners of the bottom of the discharge chamber.

[0012] Beneficial effects

[0013] The above one or more technical solutions in the visual detection equipment provided by the embodiment of the utility model have at least one of the following technical effects:

[0014] The utility model discloses a kind of visual detection equipment, which comprises detection mechanism, material receiving mechanism, material moving mechanism, material feeding mechanism and discharge chamber, and detection mechanism is arranged on the top of material receiving mechanism, and material receiving mechanism is arranged on the bottom of material moving mechanism, and material moving mechanism is arranged on the bottom of material feeding mechanism, and material feeding mechanism is arranged on the bottom of discharge chamber. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is overall structure schematic of the utility model Figure 1 ;

[0016] Figure 2 It is overall structure schematic of the utility model Figure 2 (not shown door plate);

[0017] Figure 3 It is overall structure schematic of the utility model Figure 3 (not shown door plate);

[0018] Figure 4 It is detection mechanism and material moving mechanism cooperation structure schematic of the utility model;

[0019] Figure 5 It is material feeding mechanism structure schematic of the utility model.

[0020] Figure 6This is a structural diagram of the material blocking mechanism of the utility model.

[0021] The corresponding relationship between the labels and component names in the figures is as follows:

[0022] 1. Machine body; 11. Inspection chamber; 12. Discharge chamber; 13. First feed port; 14. Second feed port; 15. Storage box; 16. First discharge pipe; 17. Second discharge pipe; 18. Door panel; 19. Roller;

[0023] 2. Detection mechanism; 21. First camera; 22. Second camera;

[0024] 3. Material transfer mechanism; 31. Motor; 32. Wheel unloading platform;

[0025] 4. Feeding mechanism; 41. Air blowing port;

[0026] 5. Material receiving mechanism; 51. First supporting plate; 52. Second supporting plate; 53. First material receiving frame; 54. Second material receiving frame;

[0027] 6. Material blocking mechanism; 61. Cylinder; 62. Baffle. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "up", "down", "left" and "right" are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0030] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0031] like Figures 1-6As shown, it is a kind of detection comprehensive visual inspection equipment structure schematic diagram of preferred embodiment of the utility model;

[0032] In the embodiment, the machine body 1 includes a detection chamber 11 and a discharge chamber 12, the material moving mechanism 3 includes a motor 31 arranged inside the detection chamber 11, the motor 31 is provided with a wheel disc feeding table 32 at the driving end, the motor 31 drives the wheel disc feeding table 32 to rotate, and the wheel disc feeding table 32 drives the workpiece to move, the detection mechanism 2 includes a first camera 21 arranged at the top and the bottom of one side of the wheel disc feeding table 32 respectively, the first camera 21 is an industrial camera, and the first camera 21 is used for detecting the outer wall surface of the workpiece, and a second camera 22 adjacent to the first camera 21 and located at the top of one side of the wheel disc feeding table 32, the second camera 22 is an industrial endoscope camera, and the second camera 22 is used for detecting the inner wall surface of the workpiece, the wheel disc feeding table 32 is provided with a first feeding port 13, a second feeding port 14 and a storage box 15 side by side in sequence, the blocking mechanism 6 includes a pneumatic cylinder 61 arranged inside one side of the machine body 1, the pneumatic cylinder 61 is provided with a baffle 62 at the output end, the baffle 62 is driven to move by the pneumatic cylinder 61, the baffle 62 is inserted into the bottom of the first feeding port 13, when the defective product is detected, the pneumatic cylinder 61 drives the baffle 62 to be inserted into the bottom of the first feeding port 13, so that the first feeding port 13 and the first discharge pipe 16 can be cut off and blocked, thereby avoiding the defective product from entering the first feeding port 13 and entering the first receiving frame 53, so that the defective product is prevented from mixing into the good product frame and flowing out, the product flow rate is ensured, the receiving mechanism 5 is arranged on one side of the discharge chamber 12, the first feeding port 13 is communicated with the first discharge pipe 16 at the bottom, the good product workpiece falls into the first discharge pipe 16 from the first feeding port 13, and the second feeding port 14 is communicated with the second discharge pipe 17 at the bottom, and the defective product workpiece falls into the second discharge pipe 17 from the second feeding port 14.

[0033] In the embodiment, the feeding mechanism 4 is installed on the top of one side of the wheel disc feeding table 32, the feeding mechanism 4 includes a plurality of air outlets 41, and the plurality of air outlets 41 correspond to the first feeding port 13, the second feeding port 14 and the storage box 15 respectively, and the workpiece is blown into the first feeding port 13, the second feeding port 14 and the storage box 15 respectively through the plurality of air outlets 41.

[0034] In the embodiment, the receiving mechanism 5 comprises a first bearing plate 51 and a second bearing plate 52 arranged at the bottom of the first bearing plate 51, the top of the first bearing plate 51 is provided with a first receiving frame 53, the top of the second bearing plate 52 is provided with a second receiving frame 54, the discharge end of the first discharge pipe 16 is arranged at the top of the first receiving frame 53, so that the workpiece can fall into the first receiving frame 53 along the first discharge pipe 16, and the discharge end of the second discharge pipe 17 is arranged at the top of the second receiving frame 54, so that the workpiece can fall into the second receiving frame 54 along the second discharge pipe 17.

[0035] In the embodiment, the first receiving frame 53 is a good product frame, and the second receiving frame 54 is a defective product frame, the first receiving frame 53 is used for storing good workpieces, and the second receiving frame 54 is used for storing defective workpieces.

[0036] In the embodiment, the wheel disc feeding table 32 is made of transparent glass material, so that the first camera 21 arranged at the bottom of the wheel disc feeding table 32 can observe the workpiece through the wheel disc feeding table 32.

[0037] In the embodiment, a plurality of door plates 18 are arranged on the detection chamber 11 and the discharge chamber 12, and rollers 19 are arranged at the four corners of the bottom of the discharge chamber 12, the door plates 18 are used for protecting the detection chamber 11 and the discharge chamber 14, and the rollers 19 are used for facilitating the movement of the machine body 1.

[0038] The visual detection equipment of the present application has a comprehensive detection function, and the installation mode, connection mode or setting mode are all common mechanical modes, as long as the beneficial effects can be achieved.

[0039] The technical details of the present application are not described in detail, and the skilled person in the art can easily implement the present application based on the description, and the contents shown in the drawings are part of the description.

[0040] The above content is a further detailed description of the present application in combination with the specific embodiments, and cannot be considered as limiting the specific embodiments of the present application to these descriptions. For ordinary skilled person in the technical field to which the present application belongs, without departing from the concept of the present application, a number of simple deductions or substitutions can be made, which should be considered as belonging to the protection scope determined by the claims of the present application.

Claims

1. A comprehensive visual inspection apparatus for detecting, characterized by: Including body, detection mechanism, material moving mechanism, feeding mechanism, material receiving mechanism, material blocking mechanism, the body includes detection chamber and discharge chamber, the material moving mechanism includes motor arranged in the detection chamber, the motor drive end is provided with a wheel disc feeding table, the detection mechanism includes first camera respectively arranged on the top and bottom of one side of the wheel disc feeding table, the first camera is an industrial camera, and the second camera adjacent to the first camera and located on the top of one side of the wheel disc feeding table, the second camera is an industrial endoscope camera, the wheel disc feeding table is provided with first feeding port, second feeding port and storage box in parallel on one side, the material blocking mechanism includes a cylinder arranged on one side of the body, the cylinder output end is provided with a baffle, the baffle is inserted into the bottom of the first feeding port, the material receiving mechanism is arranged on one side of the discharge chamber, the first feeding port bottom is provided with a first discharge pipe, and the second feeding port bottom is provided with a second discharge pipe.

2. The comprehensive inspection vision inspection apparatus according to claim 1, characterized in that: The feeding mechanism is installed on the top of one side of the wheel disc feeding table, and the feeding mechanism includes a plurality of air outlets, and a plurality of air outlets correspond to the first feeding port, the second feeding port and the storage box respectively.

3. The comprehensive inspection vision inspection apparatus according to claim 1, characterized in that: The material receiving mechanism includes a first bearing plate and a second bearing plate arranged on the bottom of the first bearing plate, the top of the first bearing plate is provided with a first material receiving frame, the top of the second bearing plate is provided with a second material receiving frame, the discharge end of the first discharge pipe is arranged on the top of the first material receiving frame, and the discharge end of the second discharge pipe is arranged on the top of the second material receiving frame.

4. The comprehensive inspection vision inspection apparatus according to claim 3, characterized in that: The first material receiving frame is a good product frame, and the second material receiving frame is a defective product frame.

5. The comprehensive inspection vision inspection apparatus according to claim 1, wherein: The wheel disc feeding table is made of transparent glass material.

6. The comprehensive inspection vision inspection apparatus according to claim 1, wherein: The detection chamber and the discharge chamber are provided with a plurality of door plates, and the discharge chamber bottom is provided with a plurality of rollers.