Wine bottle mouth defect detection device for white spirit filling production line
By introducing an automated inspection system consisting of conveyors, sensors, and cameras on the liquor bottling production line, the accuracy and efficiency issues of manual visual inspection were resolved, efficient bottle neck defect identification was achieved, and the degree of automation and overall efficiency of the production line were improved.
Patent Information
- Application Number
- CN202422595436.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the existing technology, bottle mouth defect detection relies on manual visual inspection, resulting in low detection accuracy and efficiency. There is also a risk that bottle defects will flow into subsequent production lines, affecting production costs and product quality.
An automated inspection system consisting of a conveyor, sensors, and cameras is used. The sensors sense the position of the wine bottles and control the cameras to take pictures. Combined with the light source components, visual inspection is performed to achieve automated bottle mouth defect recognition.
It improves the accuracy and efficiency of bottle mouth defect detection, reduces the risk of defective bottles flowing into subsequent production lines, and improves the degree of automation and overall efficiency of the production line.
Smart Images
Figure CN223470978U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to liquor filling production technical field, specifically relates to a kind of liquor bottle mouth defect detection device for liquor filling production line. BACKGROUND
[0002] Liquor is the liquid made of grain as raw material by fermentation, and its main chemical component is ethanol, generally contains trace alcohol, is a kind of beverage with national cultural characteristics.
[0003] Liquor product needs to be filled in liquor bottle washed by bottle washer before leaving factory, and the liquor bottle is mostly made of glass, and bottle mouth and bottle body are the most common quality defects of glass liquor bottle, especially bottle mouth position, at present, although staff will observe washed liquor bottle before liquor product filling, try to screen out liquor bottle with blasting defect, but in actual production, due to visual effect, liquor bottle with blasting defect still flows into subsequent production line, not only causes waste of liquor product, bottle cap and other supporting materials, is not conducive to production cost control, but also can flow into market, which has adverse effect on overall quality of product and brand value. UTILITY MODEL CONTENT
[0004] The utility model provides a kind of liquor bottle mouth defect detection device for liquor filling production line to solve the above-mentioned problems.
[0005] The utility model is realized by the following technical scheme: a kind of liquor bottle mouth defect detection device for liquor filling production line, including conveyer, its characterized in that, one side of the conveyer is equipped with sensing device, and opposite side is equipped with visual detection device, the sensing device includes sensor installed on conveyer;The visual detection device includes frame, and frame is equipped with light source assembly and camera installation assembly, wherein light source assembly includes horizontal shaft fixed plate installed on the front side of frame, and one horizontal fixed plate is installed on the both sides of horizontal shaft fixed plate, and light source plate is equipped between two horizontal fixed plates, and the center of light source plate is equipped with square hole, camera installation assembly includes work profile frame installed on frame, and work profile frame is equipped with bottom plate, and camera is installed on bottom plate, and camera is arranged directly above square hole.
[0006] Further, the sensor is installed on the conveyer by L-shaped bracket.
[0007] Further, it further includes controller, and conveyer, sensor and camera are connected with controller.
[0008] Further, when liquor bottle is transmitted to the square hole directly below by conveyer, sensor senses liquor bottle and sends sensing signal to controller, and controller sends instruction to control camera according to the signal.
[0009] The utility model discloses an advantageous effect is: the utility model discloses a camera photographing detects wine bottle mouth defect, and compared with staff artificial naked eye detection, higher accuracy, higher efficiency.
[0010] The utility model discloses simple and practical, high degree of automation can better improve wine bottle mouth defect detection quality and efficiency, and further improve the efficiency of subsequent filling production line. DRAWINGS
[0011] Fig. 1 It is the structure schematic drawing of the utility model;
[0012] Fig. 2 It is the side view schematic drawing of the utility model;
[0013] Fig. 3 It is the plan schematic drawing of the utility model;
[0014] Fig. 4 It is the main view schematic drawing of the utility model;
[0015] In the drawings, 1 conveyor, 2 L type frame, 3 sensor, 4 frame, 5 horizontal shaft fixed plate, 6 horizontal fixed plate, 7 light source board, 71 square hole, 8 work type frame, 9 bottom plate, 10 camera, 11 wine bottle. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical scheme and beneficial effect of the utility model more clearly, the technical scheme in the utility model is further explained below with examples.
[0017] As Figs. 1 to 4 Shown, a kind of wine bottle 11 bottle mouth defect detection device for liquor filling production line, including conveyor 1, the side of conveyor 1 is equipped with sensing device, and the opposite side is equipped with visual detection device, sensing device includes the sensor 3 installed on conveyor 1, i.e. sensor 3 is installed on conveyor 1 by L type frame 2;Visual detection device includes frame 4, and frame 4 is equipped with light source assembly and camera 10 installation assembly, wherein light source assembly includes horizontal shaft fixed plate 5 installed on the front side of frame 4, and one horizontal fixed plate 6 is installed on the two sides of horizontal shaft fixed plate 5, and light source board 7 is equipped between two horizontal fixed plates 6, and square hole 71 is equipped in the center of light source board 7, camera 10 installation assembly includes work type frame 8 installed on frame 4, and work type frame 8 is equipped with bottom plate 9, and camera 10 is installed on bottom plate 9, and camera 10 is arranged directly above square hole 71.
[0018] The device further includes a controller, conveyor 1, sensor 3 and camera 10 are connected with the controller.
[0019] When the wine bottle 11 is transmitted to the square hole 71 by the conveyor 1, the sensor 3 senses the wine bottle 11 and sends a sensing signal to the controller, and the controller issues an instruction to control the camera 10 to take a photo according to the signal.
[0020] Working principle: the wine bottle 11 is transmitted by the conveyor 1, and the sensor 3 is used to detect the wine bottle 11 transmitted to the square hole 71; when the wine bottle 11 is transmitted to the square hole 71, the sensor 3 sends a sensing signal to the controller at this time, and the controller issues an instruction to control the camera 10 to take a photo after receiving the signal, and the photo taken by the camera 10 is transmitted to the computer, and the computer is compared with the same bottle mouth without defects, if there is no defect, the conveyor 1 continues to transmit, and the next wine bottle 11 is detected; if there is a defect, the controller issues an instruction to make the conveyor 1 stop working, after the staff at the working position picks out the wine bottle 11, presses the reset button of the controller, and the device continues to work.
[0021] In addition to the technical features described in the specification, the remaining technical features are known to those skilled in the art.
Claims
1. A liquor bottle mouth defect detection device for white liquor filling production line, comprising a conveyor (1), characterized in that, One side of the conveyor (1) is provided with a sensing device, and the opposite side is provided with a visual detection device, the sensing device comprises a sensor (3) installed on the conveyor (1); the visual detection device comprises a frame (4), the frame (4) is provided with a light source assembly and a camera (10) mounting assembly, wherein the light source assembly comprises a horizontal shaft fixing plate (5) installed on the front side of the frame (4), two horizontal fixing plates (6) are respectively installed on the two sides of the horizontal shaft fixing plate (5), a light source plate (7) is arranged between the two horizontal fixing plates (6), a square hole (71) is arranged at the center of the light source plate (7), the camera (10) mounting assembly comprises an I-shaped frame (8) installed on the frame (4), the I-shaped frame (8) is provided with a bottom plate (9), the camera (10) is installed on the bottom plate (9), and the camera (10) is arranged directly above the square hole (71).
2. The wine bottle mouth defect detection device for white wine filling production line according to claim 1, characterized in that, The sensor (3) is installed on the conveyor (1) through the L-shaped frame (2).
3. The device for detecting defects of a bottle mouth of a liquor bottle used in a liquor filling production line according to claim 1, characterized in that, Further comprising a controller, the conveyor (1), the sensor (3) and the camera (10) are connected with the controller.
4. The device for detecting defects of the mouth of a liquor bottle used in a liquor filling production line according to claim 1, characterized in that, When the wine bottle (11) is transmitted to the square hole (71) directly below through the conveyor (1), the sensor (3) senses the wine bottle (11) and sends a sensing signal to the controller, and the controller sends an instruction to control the camera (10) to take a picture according to the signal.