Automatic feeding and flattening production line

Abstract

The utility model discloses an automatic feeding and flattening production line which comprises a rack, an automatic feeding device, an automatic flattening device and a CCD (Charge Coupled Device) detection device, the automatic feeding device is arranged on the machine frame and connected to the automatic flattening device through a feeding conveying line. A conveying mechanism, a material taking mechanism and a three-axis moving mechanism are arranged on the automatic feeding device; an automatic flattening mechanism and an automatic product correction mechanism are arranged on the automatic flattening device, and the automatic flattening mechanism is correspondingly arranged above the feeding conveying line; the CCD detection device comprises a first CCD detection mechanism and a second CCD detection mechanism; the first CCD detection mechanism is used for identifying pins of a product to be clamped; the second CCD detection mechanism is used for detecting the flattened product; in this way, the reject ratio of products to be flattened is reduced; and secondly, due to the design of the second CCD detection mechanism, the appearance of the flattened product is analyzed, the automatic flattening tolerance range of the flattening device can be adjusted in time, and the unqualified rate of flattening is effectively reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic feeding and flattening production line field technology especially is a kind of automatic feeding and flattening production line, it is mainly but not limited to inductance coil. BACKGROUND

[0002] Inductance coil is a kind of inductor that can be used at high frequency, its structure is simple, performance is excellent, wire specification is extensive, especially suitable for inductance forming technology, integral forming inductance is formed by the coil of round copper wire and iron powder using special process pressure casting, with the characteristics of large current resistance, low impedance etc.Currently, part of the operation process of producing inductance coil is as follows: inductance coil is manually placed on punch die by operating personnel to flatten the pin;This kind of production operation process involves more workers, high labor intensity, high labor cost, and low efficiency of product circulation processing, and has certain operation risk.

[0003] In the prior art, the coil automatic flattening machine is a machine for stamping and flattening the coil, and the existing flattening machine is semi-automatic and chain type, which is slow and low in efficiency, and the precision and applicability of the flattened coil are also not high, and the machine body is also easy to be damaged.

[0004] Later, a kind of coil automatic flattening machine appeared on the market, which includes cabinet, flattening machine body, etc., the flattening machine body is fixed in the cabinet, the base is fixed on the outside of the cabinet, the vibrating disc is fixed on the base, and the ventilation hole is located on the side of the cabinet, wherein the flattening machine body includes stamping cabinet, etc., the blanking block is fixed on the fixed plate and located in front of the stamping cabinet, the indexing turntable is fixed on one side of the blanking block, the material taking claw is fixed on one side of the indexing turntable, the motor is fixed on the bottom of the fixed plate, the supporting plate is fixed under the motor, and the transmission cam is fixed on the bottom of the supporting plate;Through full mechanization, automatic circulation is completed, the production speed is improved, the precision and applicability of the flattened coil are improved through the indexing turntable, and the machine body is not easy to be damaged.

[0005] But affected by its own structure, the material taking claw places the coil placed on the vibrating disc on the indexing turntable fixed on the fixed plate under the action of the transmission cam fixed under the supporting plate, and this kind of direct grabbing mode of the material taking claw can not accurately clamp the product PIN foot, which can increase the defective rate of the product during flattening, and secondly, this kind of automatic flattening machine lacks detection structure, so that after completing the flattening work, the product after flattening needs to be moved to another detection equipment for detection by manual operation, which can increase a large amount of manual operation and affect production efficiency.

[0006] Therefore, a new technical scheme needs to be researched to solve the above problems. UTILITY MODEL CONTENTS

[0007] Therefore, the automatic feeding and flattening production line is provided by the utility model in view of the defects of the prior art, and the flattening defective rate and the low production efficiency in the traditional design are effectively solved through the structural design and cooperation of the CCD detection device and the product correction mechanism.

[0008] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0009] An automatic feeding and flattening production line, including frame, automatic feeding device and automatic flattening device and CCD detection device,

[0010] The automatic feeding device is arranged on the frame, and the automatic feeding device is connected to the automatic flattening device through the feeding conveying line.

[0011] The automatic feeding device is provided with a conveying mechanism, a material taking mechanism and a three-axis moving mechanism; the conveying mechanism includes a straight vibration disc and a creeping vibration disc, and the creeping vibration disc is arranged at the output end of the straight vibration disc; the three-axis moving mechanism drives the material taking mechanism to move the product to be processed in the creeping vibration disc to the feeding conveying line;

[0012] The automatic flattening device is provided with an automatic flattening mechanism and an automatic product correction mechanism for correcting the position of the product to be flattened, and the automatic flattening mechanism is arranged above the feeding conveying line.

[0013] The CCD detection device includes a first CCD detection mechanism for identifying the pin of the product to be clamped and a second CCD detection mechanism for detecting the product after flattening; the first CCD detection mechanism is arranged above the creeping vibration disc; and the second CCD detection mechanism is arranged behind the automatic flattening mechanism.

[0014] In addition, the frame is also provided with a controller, and the conveying mechanism, the first CCD detection mechanism, the second CCD detection mechanism, the material taking mechanism, the three-axis moving mechanism, the flattening mechanism and the product correction mechanism are electrically connected to the controller.

[0015] As a preferred scheme, the automatic product correction mechanism includes a profiling positioning jig, an air pipe, an air cylinder and an air pressure regulating valve, the profiling positioning jig is arranged on the feeding conveying line, the input end of the air pipe is connected to the air cylinder, and the output end of the air pipe is arranged corresponding to the profiling positioning jig.

[0016] As a preferred scheme, the feeding conveying line includes a front feeding conveying device, a rear feeding conveying device and a conveying driving mechanism, the output end of the front feeding conveying device is connected to the input end of the rear feeding conveying device, the conveying driving mechanism drives the front feeding conveying device and the rear feeding conveying device to move, and the automatic flattening mechanism and the automatic product correction mechanism are arranged corresponding to the rear feeding conveying device.

[0017] As a preferred solution, the taking mechanism comprises a clamping assembly and a clamping motor for driving the clamping assembly to clamp or release; the clamping assembly is arranged above the tremor plate.

[0018] The three-axis moving mechanism comprises an X-axis moving module, a Y-axis moving module and a Z-axis moving module; the clamping assembly is arranged on the Z-axis moving module; the X-axis moving module is arranged on the Y-axis moving module and moves along the Y-axis direction; the Z-axis moving module is arranged on the X-axis moving module and can move along the X-axis direction; the X-axis moving module is arranged on the Y-axis moving module and moves along the Y-axis direction; and the X-axis moving module moves back and forth between the tremor plate and the front feeding conveying device.

[0019] As a preferred solution, the X-axis moving module, the Y-axis moving module and the Z-axis moving module have the same structure, each of which comprises a guide rail, a sliding assembly arranged on the guide rail and a driving assembly for driving the sliding assembly to move along the extension direction of the guide rail; the guide rail of the Z-axis moving module is vertically arranged, and the guide rail of the Z-axis moving module is arranged on the sliding assembly of the X-axis moving module through a sliding frame.

[0020] As a preferred solution, the Z-axis moving module is further provided with a sliding rail, and the clamping assembly further comprises a sliding block for slidingly cooperating with the sliding rail; the clamping assembly is slidingly connected to the sliding rail through the sliding block.

[0021] As a preferred solution, the automatic flattening device is further provided with a machine table, and the automatic flattening mechanism comprises a support table, a stamping head and a stamping machine; the support table is arranged on the machine table and located at one side of the rear feeding conveying device; the stamping head is movably arranged on the machine table above the support table and cooperates with the product shape; and the stamping machine of the machine table is arranged on the machine table and drives the stamping head to move up and down.

[0022] As a preferred solution, the second CCD detection mechanism comprises a mounting frame, a condenser lens and a CCD camera; the mounting frame is arranged on the machine table; the condenser lens is arranged on the mounting frame and located above the rear feeding conveying device; and the CCD camera is arranged on the mounting frame and located above the condenser lens.

[0023] The utility model discloses an obvious advantage and beneficial effect compared with prior art, specifically speaking, from the above technical scheme can know, it mainly is through the design of first CCD detection mechanism and product correction mechanism, and first CCD detection mechanism discerns after processing product PIN pin position, feedback to the controller control material taking mechanism and clamps the processing product PIN pin, then utilize product correction mechanism to correct the product that carries out before flattening and then flattens, like this, reduce the defective rate of the product that carries out flattening, second, it is the design of second CCD detection mechanism, and the appearance of product after flattening is analyzed, can timely adjust the automatic flattening tolerance range of flattening device, effectively reduce the unqualified rate of flattening.

[0024] Especially its structure design is ingenious, and its equipment automation degree is high, realizes full -automatic feeding, taking, correction, flattening and detection, thereby improves production effect, saves manpower cost and is favorable to promoting overall production and processing efficiency and arranging reasonable, and is favorable to workshop arrangement.

[0025] In order to more clearly set forth the structural features and efficacy of the utility model, below, combining with the specific embodiment and the detailed description of the utility model are carried out to the utility model. DRAWINGS

[0026] Figure 1 It is the perspective view of the embodiment of the utility model;

[0027] Figure 2 It is another perspective view of the embodiment of the utility model (not shown frame and machine table);

[0028] Figure 3 It is still another perspective view of the embodiment of the utility model (not shown frame and machine table);

[0029] Figure 4 It is the structure diagram of the automatic feeding device of the embodiment of the utility model;

[0030] Figure 5 It is the structure diagram of the automatic flattening device of the embodiment of the utility model;

[0031] Figure 6 It is the general control block diagram of the embodiment of the utility model.

[0032] DRAWING IDENTIFICATION EXPLANATION:

[0033] 10, frame

[0034] 20, automatic feeding device 21, conveying mechanism

[0035] 22, material taking mechanism 23, three-axis moving mechanism

[0036] 211, straight vibration disc 212, peristaltic vibration disc

[0037] 221, clamping assembly 222, clamping motor

[0038] 231, X-axis moving module 232, Y-axis moving module

[0039] 233, Z-axis moving module 231', sliding assembly

[0040] 232', driving assembly

[0041] 30, automatic flattening device 31, machine table

[0042] 32, automatic flattening mechanism 33, automatic product correcting mechanism

[0043] 321, support table 322, stamping head

[0044] 323, stamping machine

[0045] 331, profiling positioning jig 332, air pipe

[0046] 40, feeding conveying line 41, front feeding conveying device

[0047] 42, rear feeding conveying device 43, conveying driving mechanism

[0048] 50, CCD detection device 51, first CCD detection mechanism

[0049] 52, second CCD detection mechanism 60, controller DETAILED DESCRIPTION

[0050] Please refer to Figures 1 to 6 , which shows the specific structure of the embodiment of the utility model.

[0051] In the description of the utility model, it needs to be explained that for the orientation words, if the orientation and position relationship indicated by the terms "up", "down", "front", "back", "left", "right" and the like is shown based on the drawings or normal wearing and using, it is only for the convenience of narrating the utility model and simplifying the description, and is not indicative or suggestive of the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific protection scope of the utility model.

[0052] An automatic feeding and flattening production line, comprising a rack 10, an automatic feeding device 20, an automatic flattening device 30 and a CCD detection device 50.

[0053] The automatic feeding device 20 is arranged on the frame 10, and the automatic feeding device 20 is connected to the automatic flattening device 30 through the feeding conveying line 40. Preferably, the feeding conveying line 40 comprises a front feeding conveying device 41, a rear feeding conveying device 42 and a conveying driving mechanism 43, the output end of the front feeding conveying device 41 is connected to the input end of the rear feeding conveying device 42, and the conveying driving mechanism 43 drives the front feeding conveying device 41 and the rear feeding conveying device 42 to move; the automatic flattening mechanism 32 and the automatic product correcting mechanism 33 are arranged corresponding to the rear feeding conveying device 42; in the embodiment, the front feeding conveying device 41 and the rear feeding conveying device 42 can be understood as conveying lines having front ends and rear ends, and are conveyed from front to rear through the conveying driving mechanism 43.

[0054] The automatic feeding device 20 is arranged on the frame 10, and the automatic feeding device 20 is connected to the automatic flattening device 30 through the feeding conveying line 40. Preferably, the feeding conveying line 40 comprises a front feeding conveying device 41, a rear feeding conveying device 42 and a conveying driving mechanism 43, the output end of the front feeding conveying device 41 is connected to the input end of the rear feeding conveying device 42, and the conveying driving mechanism 43 drives the front feeding conveying device 41 and the rear feeding conveying device 42 to move; the automatic flattening mechanism 32 and the automatic product correcting mechanism 33 are arranged corresponding to the rear feeding conveying device 42; in the embodiment, the front feeding conveying device 41 and the rear feeding conveying device 42 can be understood as conveying lines having front ends and rear ends, and are conveyed from front to rear through the conveying driving mechanism 43.

[0055] Preferably, the taking mechanism 22 comprises a clamping assembly 221 and a clamping motor 222 for driving the clamping assembly 221 to clamp or release, and the clamping assembly 221 is arranged above the creep vibration disc 212.

[0056] The three-axis moving mechanism 23 comprises an X-axis moving module 231, a Y-axis moving module 232 and a Z-axis moving module 232; the clamping assembly 221 is arranged on the Z-axis moving module 232, the X-axis moving module 231 is arranged on the Y-axis moving module 232 and moves along the Y-axis direction, the Z-axis moving module 232 is arranged on the X-axis moving module 231 and can move along the X-axis direction, and the X-axis moving module 231 is arranged on the Y-axis moving module 232 and moves along the Y-axis direction; so as to move back and forth between the creep vibration disc 212 and the front feeding conveying device 41.

[0057] Preferably, the X-axis moving module 231, the Y-axis moving module 232 and the Z-axis moving module 232 have the same structure, each of which has a guide rail, a sliding assembly 231' arranged on the guide rail and a driving assembly 232' for driving the sliding assembly 231' to move along the extension direction of the guide rail; the guide rail of the Z-axis moving module 232 is vertically arranged, and the guide rail of the Z-axis moving module 232 is arranged on the sliding assembly 231' of the X-axis moving module 231 through a sliding frame.

[0058] Preferably, the Z-axis moving module 232 further comprises a sliding rail, and the clamping assembly 221 further comprises a sliding block for slidingly matching with the sliding rail, and the clamping assembly 221 is slidingly connected to the sliding rail through the sliding block.

[0059] The automatic flattening device 30 is provided with an automatic flattening mechanism 32 and an automatic product correction mechanism 33 for correcting the position of the product to be flattened, and the automatic flattening mechanism 32 is arranged above the feeding conveying line 40;

[0060] The CCD detection device 50 comprises a first CCD detection mechanism 51 for identifying the pin of the product to be clamped and a second CCD detection mechanism 52 for detecting the product after flattening; the first CCD detection mechanism 51 is arranged above the tremor plate 212; and the second CCD detection mechanism 52 is arranged behind the automatic flattening mechanism 32.

[0061] In addition, the rack 10 is further provided with a controller 60, and the conveying mechanism 21, the first CCD detection mechanism 51, the second CCD detection mechanism 52, the material taking mechanism 22, the three-axis moving mechanism 23, the flattening mechanism and the product correction mechanism are electrically connected to the controller 60.

[0062] Preferably, the automatic product correction mechanism 33 comprises a profiling positioning jig 331, an air pipe 332, an air cylinder and an air pressure regulating valve, the profiling positioning jig 331 is arranged on the feeding conveying line 40, the input end of the air pipe 332 is connected to the air cylinder, and the output end of the air pipe 332 is arranged corresponding to the profiling positioning jig 331.

[0063] Preferably, the automatic flattening device 30 is further provided with a machine table 31, the automatic flattening mechanism 32 comprises a supporting table 321, a stamping head 322 and a stamping machine 323; the supporting table 321 is arranged on the machine table 31 and located on one side of the rear feeding conveying device 42; the stamping head 322 is movably arranged on the machine table 31 and located directly above the supporting table 321, and the stamping head 322 cooperates with the product shape; the stamping machine 323 of the machine table 31 is arranged on the machine table 31 and drives the stamping head 322 to move up and down.

[0064] Preferably, the second CCD detection mechanism 52 comprises a mounting bracket, a condenser lens and a CCD camera; the mounting bracket is arranged on the machine table 31; the condenser lens is arranged on the mounting bracket and located directly above the rear feeding conveying device 42; and the CCD camera is arranged on the mounting bracket and located directly above the condenser lens.

[0065] The machine table 31 is further provided with a defective product removing device, the defective product removing device is located beside the second CCD detection device 50, the defective product removing device is connected to the controller 60, and the defective product removing device is used for timely removing the flattened unqualified product to avoid the unqualified product flowing into the subsequent process.

[0066] The working principle of the embodiment is described as follows:

[0067] In operation, first, the device is connected to an external power supply, then the product to be processed is dropped into the tremor plate 212 through the straight shock plate 211, the first CCD detection mechanism 51 identifies the PIN pin position (PIN pin front / rear) of the product to be processed, and feeds back to the controller 60 to control the clamping assembly 221 to clamp the front PIN pin of the product to be processed, then moves to the profiling positioning jig 331 on the front chute feeding device, and then moves to the automatic flattening mechanism 32 through the rear chute feeding device, before flattening, the product is corrected in position through the air pipe 332, then flattened, after correction, the product is conveyed to the automatic flattening mechanism 32, the stamping head 322 is driven downward by the stamping machine 323, thereby completing the flattening process, and the flattened product is pushed to the second CCD appearance inspection position by the rear chute feeding device for appearance inspection, and the flattened product is detected by the CCD camera.

[0068] The design focus of the utility model lies in that the first CCD detection mechanism and the product correction mechanism are designed, the first CCD detection mechanism identifies the PIN pin position of the product to be processed, feeds back to the controller to control the material taking mechanism to clamp the PIN pin of the product to be processed, then the product correction mechanism is used to correct the product to be processed before flattening, and then flatten, thereby reducing the defective rate of the product to be processed; secondly, the second CCD detection mechanism is designed to analyze the appearance of the product after flattening, and the automatic flattening tolerance range of the flattening device can be adjusted in time, thereby effectively reducing the unqualified rate of flattening.

[0069] Especially, the structure design is ingenious, the degree of automation of the device is high, full-automatic feeding, material taking, correction, flattening and detection are realized, thereby improving production effect; saving labor cost is favorable to improving overall production and processing efficiency and reasonable arrangement, and is favorable to workshop arrangement.

[0070] The above is only a preferred embodiment of the utility model, and does not limit the technical range of the utility model, so any slight modification, equivalent change and modification of the above embodiment according to the technical essence of the utility model still belongs to the range of the technical scheme of the utility model.

Claims

1. An automatic feeding and flattening production line, characterized in that: The rack, the automatic feeding device, the automatic flattening device and the CCD detection device are included. The automatic feeding device is arranged on the rack, and the automatic feeding device is connected to the automatic flattening device through the feeding conveying line. The feeding mechanism, the material taking mechanism and the three-axis moving mechanism are arranged on the automatic feeding device. The automatic flattening device and the automatic product correction mechanism for correcting the position of the product to be flattened are arranged on the automatic flattening device. The first CCD detection mechanism for identifying the pin of the product to be taken and the second CCD detection mechanism for detecting the product after flattening are included in the CCD detection device. The controller is arranged on the rack, and the feeding mechanism, the first CCD detection mechanism, the second CCD detection mechanism, the material taking mechanism, the three-axis moving mechanism, the flattening mechanism and the product correction mechanism are electrically connected to the controller.

2. The automatic loading and flattening production line according to claim 1, characterized in that: The automatic product correction mechanism includes the profiling positioning jig, the air pipe, the air cylinder and the air pressure regulating valve.

3. The automatic feeding and flattening production line according to claim 1, characterized in that: The feeding conveying line includes the front feeding conveying device, the rear feeding conveying device and the conveying driving mechanism.

4. The automatic feeding and flattening production line according to claim 3, characterized in that: The material taking mechanism includes the clamping assembly and the clamping motor for driving the clamping assembly to clamp or release. The three-axis moving mechanism includes the X-axis moving module, the Y-axis moving module and the Z-axis moving module.

5. The automatic loading and flattening production line according to claim 4, characterized in that: The X-axis moving module, the Y-axis moving module and the Z-axis moving module have the same structure, and each has the guide rail, the sliding assembly arranged on the guide rail and the driving assembly for driving the sliding assembly to move along the extension direction of the guide rail.

6. The automatic loading and flattening production line according to claim 4, characterized in that: The guide rail of the Z-axis moving module is vertically arranged, and the guide rail of the Z-axis moving module is arranged on the sliding assembly of the X-axis moving module through the sliding frame. The Z-axis moving module further includes the slide rail, and the clamping assembly further includes the sliding block for slidingly cooperating with the slide rail. The Z-axis moving module further includes the slide rail, and the clamping assembly further includes the sliding block for slidingly cooperating with the slide rail.

7. The automatic feeding and flattening production line according to claim 3, characterized in that: The automatic flattening device is further provided with a machine table, and the automatic flattening mechanism comprises a supporting table, a stamping head and a stamping machine; the supporting table is arranged on the machine table and located at one side of the rear feeding conveyor; the stamping head is movably arranged on the machine table and located directly above the supporting table, and the stamping head is matched with the product shape; and the machine table stamping machine is arranged on the machine table and drives the stamping head to move up and down.

8. The automatic feeding and flattening production line according to claim 1, characterized in that: The second CCD detection mechanism comprises a mounting frame, a condenser lens and a CCD camera; the mounting frame is arranged on the machine table; the condenser lens is arranged on the mounting frame and located directly above the rear feeding conveyor; and the CCD camera is arranged on the mounting frame and located directly above the condenser lens.

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