Charging device

By setting up a heat insulation cavity inside the charging device to isolate the charging module and the battery, the problems of heat transfer and safety hazards are solved, and the normal operation and safety of the battery are improved.

CN223472058UActive Publication Date: 2025-10-24SHENZHEN LANHE TECHNOLOGIES CO LTD
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Patent Information

Application Number
CN202422621827.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-10-24
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In pursuing miniaturization, existing charging devices have neglected the mutual influence between heat-generating components. This results in components with high heat generation affecting the normal operation and lifespan of other components, while also posing safety hazards.

Method used

A first separator is provided inside the housing of the charging device to form a heat insulation cavity. The charging module is placed inside the heat insulation cavity, and the battery is placed outside the heat insulation cavity. The separator is used to block heat transfer and provide electrical isolation to prevent creepage.

Benefits of technology

It effectively reduces the impact of heat generated by the charging module on the battery, ensuring the normal operation of the battery and extending its service life, while also reducing safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a charging device, which comprises a shell, a charging module and a battery, the charging module and the battery are positioned in the shell, the charging module is electrically connected with the battery, a first separator is arranged in the shell, a heat insulation cavity is formed between the first separator and the shell, the charging module is positioned in the heat insulation cavity, and the battery is positioned outside the heat insulation cavity. The charging module can generate a large amount of heat in the working process, the first separator can play a role in blocking heat transfer to a certain extent, the heat transfer from the charging module to the battery is reduced, the influence of the heat generated in the working process of the charging module on the battery is reduced, the normal working of the battery is guaranteed, and the service life of the battery is prolonged; and meanwhile, the first separator can also play a role in electrical isolation, so that the creepage phenomenon between the charging module and the battery is prevented, and the potential safety hazard is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electronic product accessory technical field especially, relate to a charging device. BACKGROUND

[0002] The existing charging equipment, for example, mobile power, in order to pursue miniaturization design, usually with more compact way of internal device stacking, but ignore the mutual influence between heat source device, the heat of the device with large heat quantity can influence the normal work and service life of other devices, and too compact stacking can cause mutual interference between devices, for example, strong electricity weak electricity mutual interference, there is a security risk. SUMMARY

[0003] Therefore, the utility model provides a new charging device to solve the above problems.

[0004] The charging device provided by the application comprises a shell, a charging module and a battery in the shell, the charging module is electrically connected with the battery, the inside of the shell is provided with a first partition, a heat insulation cavity is formed between the first partition and the shell, the charging module is located in the heat insulation cavity, and the battery is located outside the heat insulation cavity.

[0005] In some embodiments, the inside of the shell is further provided with a second partition, a receiving space is formed between one side of the second partition and the shell, the first partition is located in the receiving space and divides the receiving space into the heat insulation cavity and a battery cavity, and the battery is located in the battery cavity.

[0006] In some embodiments, opposite ends of the first partition are connected with the second partition and the shell respectively, one side of the first partition cooperates with the second partition and the shell to form the heat insulation cavity, and the other opposite side of the first partition cooperates with the second partition and the shell to form the battery cavity.

[0007] In some embodiments, the second partition comprises a flat portion, and the first partition and the flat portion are connected vertically.

[0008] In some embodiments, the second partition comprises an arc-shaped portion located on one side of the flat portion, and the arc-shaped portion is fitted with the outer surface of the battery.

[0009] In some embodiments, the second partition comprises an arc-shaped portion located on one side of the flat portion, and the arc-shaped portion is fitted with the outer surface of the battery.

[0010] In some embodiments, the shell comprises a first shell part and a second shell part arranged on one side of the first shell part, the second partition is connected with the first shell part and / or the second shell part, the receiving space is formed between the second partition and the first shell part, and the uniform heating cavity is formed between the second partition and the second shell part.

[0011] In some embodiments, the charging device further comprises a telescopic wire module arranged in the uniform heating cavity, and the telescopic wire module is electrically connected with the charging module.

[0012] In some embodiments, the first partition is respectively provided with an extension part at both ends in the length direction of the battery, the extension part extends from the first partition in a direction away from the heat insulation cavity, and the battery is located between the two extension parts.

[0013] In some embodiments, the charging module comprises a first circuit board, the first circuit board comprises a substrate and a plurality of electrical elements arranged on the substrate, the substrate is mounted to the second partition, and at least part of the electrical elements are located on the side of the substrate away from the second partition.

[0014] In some embodiments, a gap exists between the electrical elements and the shell; and / or

[0015] The charging device further comprises a second circuit board and a third circuit board, the second circuit board and the third circuit board are respectively arranged at both ends of the substrate and are respectively plugged with the substrate, and the second circuit board and the third circuit board are respectively connected with the substrate perpendicularly.

[0016] The charging device provided by the utility model, by arranging the first partition in the shell, the heat insulation cavity is formed between the first partition and the shell, the charging module is located in the heat insulation cavity, the battery is located outside the heat insulation cavity, a large amount of heat is generated in the working process of the charging module, the first partition can play a role of blocking heat transfer to a certain extent, the heat transfer from the charging module to the battery is reduced, the influence of the heat generated by the working of the charging module on the battery is reduced, the normal work of the battery is protected and the service life is prolonged, meanwhile, the first partition can also play a role of electrical isolation, the phenomenon of creeping between the charging module and the battery is prevented, and the safety hidden danger is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The structure schematic view of the charging device provided by an embodiment of the utility model is shown in the figure;

[0018] Figure 2 The sectional view of the charging device shown in the figure is shown in the figure; Figure 1

[0019] Figure 3 The sectional view of the charging device shown in the figure is shown in the figure;​Figure 1 An exploded schematic view of the charging device shown in FIG. 1;

[0020] Figure 4 As shown in FIG. 1, the charging device comprises a housing 12, a charging module 14, a battery 16, a first partition 18, and a second partition 20. Figure 3 An assembled schematic view of the first housing, the charging module, and the battery shown in FIG. 1;

[0021] Figure 5 As shown in FIG. 1, the charging device comprises a housing 12, a charging module 14, a battery 16, a first partition 18, and a second partition 20. Figure 3 An assembled schematic view of the first housing, the first partition, and the second partition shown in FIG. 1;

[0022] Figure 6 As shown in FIG. 1, the charging device comprises a housing 12, a charging module 14, a battery 16, a first partition 18, and a second partition 20. Figure 3 An assembled schematic view of the charging module, the battery, the second partition, the flexible wire module, the second circuit board, and the third circuit board shown in FIG. 1;

[0023] Figure 7 As shown in FIG. 1, the charging device comprises a housing 12, a charging module 14, a battery 16, a first partition 18, and a second partition 20. Figure 6 An exploded schematic view of the charging module, the second circuit board, and the third circuit board shown in FIG. 1.

[0024] In the drawings: 10, charging device; 12, housing; 14, charging module; 16, battery; 18, first partition; 20, second partition; 22, heat insulation cavity; 24, storage space; 26, battery cavity; 27, extension; 28, flat portion; 30, arc-shaped portion; 31, uniform heating cavity; 32, flexible wire module; 34, first housing portion; 36, second housing portion; 38, first circuit board; 39, base plate; 40, electrical element; 42, mounting gap; 44, pin; 46, second circuit board; 48, first plug-in portion; 50, first plug-in hole; 52, third circuit board; 54, second plug-in portion; 56, second plug-in hole. DETAILED DESCRIPTION

[0025] The present application will be further described below in conjunction with the drawings and specific embodiments. It should be noted that the following described embodiments or technical features can be combined in any manner to form new embodiments without conflict.

[0026] It should be noted that all directional indications (such as up, down, left, right, front, back, inner, outer, top, bottom, etc.) in the embodiments of the present application are only used to explain the relative positional relationship between components in a certain specific attitude (as shown in the drawings), and if the specific attitude changes, the directional indications will also change accordingly.

[0027] It should also be noted that when an element is referred to as being "fixed to" or "disposed on" another element, the element can be directly on the other element or there can be a middle element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be a middle element.

[0028] Referring to Figures 1 to 7 The utility model provides a charging device 10, including casing 12, charging module 14 and battery 16, charging module 14 and battery 16 are located inside casing 12, and charging module 14 is electrically connected with battery 16.

[0029] The inside of casing 12 is equipped with first partition 18 and second partition 20, and first partition 18, second partition 20 and casing 12 cooperate to form heat insulation cavity 22, charging module 14 is located in heat insulation cavity 22, and battery 16 is located outside heat insulation cavity 22.

[0030] In the embodiment, first partition 18 and second partition 20 are both plate-shaped, that is, first partition 18 and second partition 20 are both partition plates.

[0031] One side of second partition 20 and casing 12 form receiving space 24, first partition 18 is located in receiving space 24 and divides receiving space 24 into heat insulation cavity 22 and battery cavity 26, charging module 14 is located in heat insulation cavity 22, and battery 16 is located in battery cavity 26.

[0032] It should be noted that first partition 18 and second partition 20 block heat transfer from heat insulation cavity 22 to the outside to some extent, that is, they hinder heat transfer, reduce the amount and speed of heat transfer to the outside, and are not completely prevent heat from diffusing to the outside.

[0033] In other embodiments, the heat insulation cavity 22 can be formed in other ways, for example, the first partition 18 is arranged inside the housing 12, the heat insulation cavity 22 is formed by adjusting the position or shape of the first partition 18 in cooperation with the housing 12, and the charging module 14 and the battery 16 are arranged on opposite sides of the first partition 18, which can also achieve the effect of separating the charging module 14 and the battery 16.

[0034] In an embodiment, the opposite ends of the first partition 18 are connected with the second partition 20 and the housing 12 respectively, one side of the first partition 18 cooperates with the second partition 20 and the housing 12 to form the heat insulation cavity 22, and the other opposite side of the first partition 18 cooperates with the second partition 20 and the housing 12 to form the battery cavity 26, that is, the heat insulation cavity 22 and the battery cavity 26 are arranged on opposite sides of the first partition 18, and the cross-sectional shape of the first partition 18 and the second partition 20 assembled together is approximately T-shaped, so that the first partition 18 and the second partition 20 can provide more stable support effect for the devices inside the housing 12, and improve the impact resistance of the charging device 10.

[0035] In the embodiment, the opposite sides of the first partition 18 refer to the two sides of the first partition 18 in the thickness direction, and the opposite ends of the first partition 18 refer to the two ends perpendicular to the thickness direction of the first partition 18.

[0036] In other embodiments, the first partition 18 and the second partition 20 can also be arranged in parallel with a certain distance, the heat insulation cavity 22 is formed between the first partition 18 and the second partition 20, and the battery cavity 26 is formed between the first partition 18 and the housing 12.

[0037] Preferably, the housing 12 has a length direction, a width direction and a height direction, the size of the housing 12 in the length direction is greater than the size in the width direction and the height direction, and the first partition 18 and the second partition 20 both extend along the length direction of the housing 12, so that the heat insulation cavity 22 and the battery cavity 26 both extend along the length direction of the housing 12, so that the heat insulation cavity 22 and the battery cavity 26 have a larger length to accommodate the charging module 14 and the battery 16.

[0038] In an embodiment, the first partition 18 and the second partition 20 are connected vertically, that is, the connection of the first partition 18 and the second partition 20 forms a vertical effect, so as to form a more stable support effect.

[0039] The first partition 18 is provided with an extension 27 at each end in the length direction of the battery 16, the two extensions 27 are spaced apart from each other, and the extension 27 extends from the first partition 18 in a direction away from the heat insulation cavity 22, so that the first partition 18 cooperates with the two extensions 27 to form a U-shaped structure, and the battery 16 is located between the two extensions 27, thereby enhancing the heat insulation effect of the first partition 18 and improving the protection effect on the battery 16. Specifically, the two extensions 27 are respectively connected perpendicularly to the first partition 18.

[0040] The second partition 20 includes a flat portion 28 and an arc-shaped portion 30, the flat portion 28 is connected perpendicularly to the first partition 18, and the arc-shaped portion 30 is connected to one side of the flat portion 28 close to the battery cavity 26 and is fitted to the outer surface of the battery 16, thereby forming a certain limiting effect on the battery 16 and reducing the risk of the battery 16 shaking in the battery cavity 26.

[0041] Specifically, the arc-shaped portion 30 is located on one side of the flat portion 28 in the width direction, and the arc-shaped portion 30 is integrally formed with the flat portion 28 to ensure the overall strength of the second partition 20.

[0042] The second partition 20 is formed between the side away from the storage space 24 and the shell 12 to form a heat equalization cavity 31, that is, the second partition 20 divides the internal space of the shell 12 into the heat equalization cavity 31 and the storage space 24, and the first partition 18 further divides the storage space 24 into the heat insulation cavity 22 and the battery cavity 26. The heat generated by the charging module 14 is first diffused in the heat insulation cavity 22, part of the heat in the heat insulation cavity 22 is directly diffused outward through the part of the shell 12 corresponding to the heat insulation cavity 22, part of the heat in the heat insulation cavity 22 is diffused into the battery cavity 26 through the first partition 18, and the heat in the battery cavity 26 is diffused outward through the part of the shell 12 corresponding to the battery cavity 26. Part of the heat in the heat insulation cavity 22 is diffused into the heat equalization cavity 31 through the second partition 20, and part of the heat in the battery cavity 26 can also be diffused into the heat equalization cavity 31 through the second partition 20, and the heat in the heat equalization cavity 31 is diffused outward through the part of the shell 12 corresponding to the heat equalization cavity 31. This design is conducive to relatively uniform distribution of heat inside the shell 12, thereby avoiding the problem of local overheating.

[0043] It can be understood that when the heat insulation cavity 22, the battery cavity 26 and the heat equalization cavity 31 are connected through a communication structure such as a through hole, a gap or the like, the heat can be diffused from the heat insulation cavity 22 into the battery cavity 26 and the heat equalization cavity 31 by following the air flow, and is not limited to diffusing outward by relying on the first partition 18 and the second partition 20.

[0044] In an embodiment, the heat equalizing cavity 31 is provided with a retractable charging wire module 32, which is mounted on the second partition 20 and electrically connected with the charging module 14. The charging wire of the retractable charging wire module 32 has a retractable function, and can be wound and stored inside the shell 12 when not in use, and can be pulled out of the shell 12 to a suitable length when in use, which is convenient for users to use. In addition, when the charging wire is pulled out of the shell 12, the charging wire can also play a role in assisting the heat equalizing cavity 31 to dissipate heat.

[0045] The retractable charging wire module 32 is located on one side of the second partition 20, and the charging module 14 and the battery 16 are located on the other side of the second partition 20 opposite to the retractable charging wire module 32, that is, the retractable charging wire module 32, the charging module 14 and the battery 16 are arranged in the thickness direction of the second partition 20, and the charging module 14 and the battery 16 located on the same side of the second partition 20 are arranged on opposite sides of the first partition 18, that is, the charging module 14 and the battery 16 are arranged in the thickness direction of the first partition 18, so that the retractable charging wire module 32, the charging module 14 and the battery 16 are arranged in two different directions, which makes the arrangement of the devices inside the shell 12 more compact, avoids the charging device 10 being too large in a certain direction, and is beneficial to realize the miniaturization of the product. Specifically, the retractable charging wire module 32, the charging module 14 and the battery 16 are arranged in the thickness direction of the shell 12, and the charging module 14 and the battery 16 are arranged in the width direction of the shell 12.

[0046] In an embodiment, the shell 12 includes a first shell part 34 and a second shell part 36 arranged on one side of the first shell part 34, and the inner sides of the first shell part 34 and the second shell part 36 form cavities. The second partition 20 is connected with the first shell part 34 and / or the second shell part 36, and a storage space 24 is formed between the second partition 20 and the first shell part 34, and the first partition 18, the charging module 14 and the battery 16 are located between the second partition 20 and the first shell part 34. The second partition 20 and the second shell part 36 form the heat equalizing cavity 31, and the retractable charging wire module 32 is located between the second partition 20 and the second shell part 36. The shell 12 is provided as two parts of the first shell part 34 and the second shell part 36, which can be separated during assembly, and can facilitate the installation of the charging module 14, the battery 16 and the retractable charging wire module 32.

[0047] The connection mode between the first shell part 34 and the second shell part 36 is not limited, for example, snap connection, connection by fasteners, etc.

[0048] In an embodiment, the charging module 14 comprises a first circuit board 38, the first circuit board 38 comprises a substrate 39 and a plurality of electrical elements 40, such as capacitors, inductors, transformers, control chips, optocouplers, etc., disposed on the substrate 39, the substrate 39 is mounted to the second partition 20 close to one side of the accommodation space 24, and at least part of the electrical elements 40 are located on the side of the substrate 39 away from the second partition 20.

[0049] An installation gap 42 is formed between the substrate 39 and the second partition 20, and part of the electrical elements 40 are located in the installation gap 42, i.e., between the substrate 39 and the second partition 20. Forming the installation gap 42 between the substrate 39 and the second partition 20 can reduce the contact area of the substrate 39 and the second partition 20, thereby improving the heat dissipation capacity of the first circuit board 38. At the same time, the installation gap 42 is used for mounting the electrical elements 40, thereby fully utilizing the space of the heat insulation cavity 22 to reduce the overall volume of the product.

[0050] Specifically, among the plurality of electrical elements 40 on the substrate 39, the electrical elements 40 with larger volumes, such as capacitors, inductors, and transformers, are located on the side of the substrate 39 away from the second partition 20, and the electrical elements 40 with smaller volumes, such as control chips and optocouplers, are located on the side of the substrate 39 close to the second partition 20.

[0051] There is a gap between the electrical elements 40 on the substrate 39 and the shell 12, i.e., the electrical elements 40 are not in direct contact with the shell 12, and the heat of the electrical elements 40 is not directly transmitted to the shell 12, thereby avoiding overheating of the contact part caused by the contact between the shell 12 and the electrical elements 40, and preventing the user from being scalded.

[0052] In an embodiment, the charging device 10 further comprises a plug 44 mounted to the shell 12, the plug 44 is electrically connected with the charging module 14, and the plug 44 is used for plug-in cooperation with a socket or an extension socket, etc., and is connected with an external power supply, thereby charging the battery 16, and the user does not need to carry an additional charger, thereby facilitating the user to use.

[0053] The specific manner in which the plug 44 and the charging module 14 are electrically connected is not limited, for example, direct connection through a wire or indirect connection through a circuit board. In the present embodiment, the charging device 10 further comprises a second circuit board 46, the second circuit board 46 is electrically connected with the plug 44 and the first circuit board 38 respectively, thereby realizing the electrical connection between the plug 44 and the charging module 14.

[0054] The second circuit board 46 is plug-in cooperated with the end of the substrate 39 of the first circuit board 38 close to the plug 44, and the second circuit board 46 extends away from the second partition 20, so that the substrate 39 and the second circuit board 46 form a perpendicular effect, thereby reducing the overall volume of the charging module 14.

[0055] Specifically, one end of the second circuit board 46 is provided with a first plug-in part 48, the base plate 39 is provided with a first plug-in hole 50, and the second circuit board 46 is inserted into the first plug-in hole 50 through the first plug-in part 48 to form a plug-in cooperation effect with the base plate 39, thereby reducing the assembly difficulty.

[0056] The charging device 10 further comprises a third circuit board 52, which is electrically connected with the telescopic wire module 32 and the charging module 14 respectively, so that the telescopic wire module 32 and the charging module 14 are electrically connected.

[0057] The second circuit board 46 and the third circuit board 52 are respectively arranged at two ends of the base plate 39, and the second circuit board 46 and the third circuit board 52 are respectively plug-in cooperated with and vertically connected with the base plate 39. Specifically, one end of the base plate 39 away from the second circuit board 46 is provided with a second plug-in part 54, the third circuit board 52 is provided with a second plug-in hole 56, and the second plug-in part 54 is inserted into the second plug-in hole 56 to form a vertical effect of the third circuit board 52 and the base plate 39. The second circuit board 46 and the third circuit board 52 are respectively vertical with two ends of the base plate 39, which can improve the compactness of the overall structure and is beneficial to reduce the overall volume.

[0058] The above-mentioned embodiments are only preferred embodiments of the utility model, and cannot be used to limit the range of protection of the utility model. Any non-substantial changes and replacements made by the person skilled in the art on the basis of the utility model belong to the range of protection required by the utility model.

Claims

1. A charging device, characterized by, The charging device comprises a shell, a charging module and a battery in the shell, the charging module is electrically connected with the battery, the inside of the shell is provided with a first partition, a heat insulation cavity is formed between the first partition and the shell, the charging module is located in the heat insulation cavity, and the battery is located outside the heat insulation cavity.

2. The charging device of claim 1, wherein, The inside of the shell is further provided with a second partition, a receiving space is formed between one side of the second partition and the shell, the first partition is located in the receiving space and separates the receiving space into the heat insulation cavity and a battery cavity, and the battery is located in the battery cavity.

3. The charging device of claim 2, wherein, The opposite ends of the first partition are connected with the second partition and the shell respectively, one side of the first partition cooperates with the second partition and the shell to form the heat insulation cavity, and the other opposite side of the first partition cooperates with the second partition and the shell to form the battery cavity.

4. The charging device of claim 3, wherein, The second partition comprises a flat portion, and the first partition and the flat portion are connected vertically.

5. The charging device of claim 4, wherein, The second partition comprises an arc-shaped portion located on one side of the flat portion, and the arc-shaped portion is fitted to the outer surface of the battery.

6. The charging device of claim 2, wherein, The side of the second partition away from the receiving space cooperates with the shell to form a heat equalization cavity.

7. The charging device of claim 6, wherein, The shell comprises a first shell portion and a second shell portion arranged on one side of the first shell portion, the second partition is connected with the first shell portion and / or the second shell portion, the second partition cooperates with the first shell portion to form the receiving space, and the second partition cooperates with the second shell portion to form the heat equalization cavity.

8. The charging device of claim 6, wherein, The charging device further comprises a telescopic wire module arranged in the heat equalization cavity, and the telescopic wire module is electrically connected with the charging module.

9. The charging device according to any one of claims 1 to 8, characterized in that, The first partition is provided with an extension portion at each end in the length direction of the battery, the extension portion extends from the first partition in a direction away from the heat insulation cavity, and the battery is located between the two extension portions.

10. The charging device according to any one of claims 2 to 8, characterized in that, The charging module comprises a first circuit board, the first circuit board comprises a substrate and a plurality of electrical elements arranged on the substrate, the substrate is mounted to the second partition, and at least part of the electrical elements are located on the side of the substrate away from the second partition.

11. The charging device of claim 10, wherein, There is a gap between the electrical elements and the shell; and / or The charging device further comprises a second circuit board and a third circuit board, the second circuit board and the third circuit board are arranged at the two ends of the substrate respectively and are respectively plugged with the substrate, and the second circuit board and the third circuit board are respectively connected with the substrate vertically.