Multifunctional bulk tray for SMT chip mounter
By designing a multi-functional bulk material tray, the problem of insufficient compatibility of bulk material trays in SMT placement machines was solved, achieving stable compatibility with various packaged components and saving space, thereby improving production efficiency.
Patent Information
- Application Number
- CN202422323655.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing SMT placement machine's loose component tray has a single function and cannot be compatible with components in multiple packages, resulting in large space occupation and long time to find the tray.
A multifunctional bulk material tray is designed, which includes material pits and inner material pits of different sizes, is compatible with components of various packages, and magnetic steel is set at the four corners to increase stability.
It saves space in the pick-and-place machine platform's material bin, improves component compatibility and placement stability, reduces time spent searching for material trays, and lowers the risk of errors.
Smart Images

Figure CN223472412U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to SMT chip mounter technical field especially relates to a multifunctional bulk tray for SMT chip mounter. BACKGROUND
[0002] SMT chip mounter is a kind of equipment in surface mount technology, for accurately mounting electronic components to printed circuit board.SMT chip mounter uses the bulk tray only for single-function tray at present, i.e. one kind of tray can only hold one kind of packaged component, when involving multiple packaged resistance and capacitance components in production process, multiple trays are placed in platform magazine, occupy larger space, reduce the use ratio of platform tray, and it takes longer time to find suitable tray in production process. SUMMARY
[0003] Therefore, the utility model provides a multifunctional bulk tray for SMT chip mounter, compatible with multiple packaged components, save the use space of chip mounter platform magazine.
[0004] The utility model discloses a multifunctional bulk tray for SMT chip mounter, and the bulk tray is equipped with a plurality of material pits with different length, width and depth.
[0005] Further, the bottom of the material pit is equipped with an inner material pit with smaller length and width than the material pit.
[0006] Further, the length, width and depth of the material pits in the same row are all the same, and the length, width and depth of the inner material pits in the same row are all the same.
[0007] Further, the length difference between the material pit and the inner material pit is 1.3-1.5mm, and the width difference between the material pit and the inner material pit is 0.8-1.1mm.
[0008] Further, the length difference between the material pit and the inner material pit is 1.3-1.5mm, and the width difference between the material pit and the inner material pit is 0.8-1.1mm.
[0009] Further, the material pit includes material pit I and material pit II, the material pit I is used for storing 0805 package, and the material pit II is used for storing 1206 package; the inner material pit includes inner material pit I at the bottom of the material pit I and inner material pit II at the bottom of the material pit II, the inner material pit I is used for storing 0402 package, and the inner material pit II is used for storing 0603 package.
[0010] Further, the bulk tray is equipped with magnetic steel at the four corners.
[0011] Compared with the prior art, the utility model has the advantages of:
[0012] 1. The utility model discloses a bulk tray which is provided with different length, width and depth material pits, and can be compatible with various packaged components, and saves the use space of the chip mounter platform material bin.
[0013] 2. The utility model discloses a smaller inner material pit is embedded in a larger material pit, which further increases the compatible component size of the bulk tray.
[0014] 3. The length difference between the material pit and the inner material pit is 1.3-1.5mm, and the width difference between the material pit and the inner material pit is 0.8-1.1mm, which ensures stable placement of each package; the length difference between the material pit and the inner material pit is greater than or equal to 0.1mm, and the width difference between the material pit and the inner material pit is greater than or equal to 0.1mm, which increases the placement allowance and makes the placement process easier to operate.
[0015] 4. The utility model discloses a bulk tray which is provided with magnetic steel at the four corners, so that the bulk tray is adsorbed on the chip mounter platform material bin, and is more stable. DRAWINGS
[0016] Figure 1 It is a schematic diagram of a multifunctional bulk tray.
[0017] 1 - material pit I, 2 - material pit II, 3 - magnetic steel. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantages of the utility model more clear and explicit, the utility model is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and do not limit the utility model.
[0019] The utility model provides a kind of multifunctional bulk tray for SMT chip mounter, as shown in it, the bulk tray is equipped with several long, width, deep size different material pits, and material pit can be arranged side by side.As improvement, the bottom of material pit is equipped with inner material pit, and the length and width of inner material pit are less than material pit, and the axis of inner material pit can coincide with the axis of material pit, i.e. Figure 1
[0020] In specific implementation, the size of material pit and embedded inner material pit can be pulled out size gradient, and the length difference between material pit and inner material pit is 1.3-1.5mm, and the width difference between material pit and inner material pit is 0.8-1.1mm, i.e.
[0021] As a further improvement, the length, width and depth of the pits in the same row are all the same, and the length, width and depth of the inner pits in the same row are all the same. According to the use, the size of the pits in adjacent rows can be the same, and the size of the inner pits in adjacent rows can be the same, which is convenient for placing and picking up. In the embodiment, the length of the bulk material tray is 170mm, the width is 100mm, and the thickness is 5mm. The bulk material tray is provided with 20 rows and 20 columns of pits, the row spacing is 8mm, and the column spacing is 4mm. The upper half of the bulk material tray can be provided with pits I1 and inner pits I located at the bottom of the pits I1, and the lower half of the bulk material tray can be provided with pits II2 and inner pits II located at the bottom of the pits II2. The size of the pits I1 and the pits II2, the inner pits I and the inner pits II is different. The bulk material tray can be marked with row numbers and column numbers, which is convenient for the camera lens of the chip mounter to align.
[0022] In addition, the size of the pit and the inner pit can also be designed according to the corresponding package size, and a placing allowance is added, so that the operation in the process of placing is easier. For example, the length difference between the pit and the inner pit and the package stored therein is ≥0.1mm, the width difference between the pit and the inner pit and the package stored therein is ≥0.1mm, and the depth of the pit and the inner pit is greater than the height of the package stored therein.
[0023] In the embodiment, the size of the pit and the inner pit can be set according to the size of the package to be stored, that is, the length of the pit I1 is 2.7mm, the width is 1.7mm, and the depth is 1mm, which is used for storing 0805 package; the length of the inner pit I is 1.3mm, the width is 0.7mm, and the depth is 0.7mm, which is used for storing 0402 package; the length of the pit II2 is 3.6mm, the width is 2.2mm, and the depth is 1.5mm, which is used for storing 1206 package; the length of the inner pit II is 2.2mm, the width is 1.3mm, and the depth is 1mm, which is used for storing 0603 package.
[0024] The bulk material tray can be made of plastic, and a magnetic steel is arranged at the four corner positions of the bulk material tray. The magnetic steel makes the bulk material tray adsorbed stably on the platform hopper of the chip mounter, and the magnetic steel can be cylindrical.
[0025] The utility model adopts the way of inner pit nesting pit, embeds the inner pit I of 0402 package in the middle position of the bottom of 0805 package pit I1, embeds the inner pit II of 0603 package in the middle position of the bottom of 1206 package pit II2, makes a bulk material tray compatible with four kinds of package resistor-capacitor devices at the same time, reduces the time of finding suitable material tray in the production process, saves the use space of the platform hopper of the chip mounter, and reduces the error risk in the process of transferring components.
[0026] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model. Any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A multi-functional bulk tray for an SMT pick-and-place machine, characterized in that, The bulk tray is provided with a plurality of material pits with different length, width and depth; the bottom of the material pit is provided with an inner material pit with smaller length and width.
2. The multi-functional bulk tray for SMT pick-and-place machines as claimed in claim 1, wherein, The length, width and depth of the material pits in the same row are the same, and the length, width and depth of the inner material pits in the same row are the same.
3. The multi-functional bulk tray for SMT pick-and-place machines as claimed in claim 2, wherein, The length difference between the material pit and the inner material pit is 1.3-1.5 mm, and the width difference between the material pit and the inner material pit is 0.8-1.1 mm.
4. The multi-functional bulk tray for SMT pick-and-place machines as claimed in claim 3, wherein, The length difference between the material pit and the encapsulation stored in the material pit is greater than or equal to 0.1 mm, the width difference between the inner material pit and the encapsulation stored in the inner material pit is greater than or equal to 0.1 mm, and the depth of the material pit and the inner material pit is greater than the height of the encapsulation stored in the material pit and the inner material pit.
5. The multi-functional bulk tray for SMT pick-and-place machines according to any one of claims 1 to 4, characterized in that, The material pit includes a material pit I and a material pit II, the material pit I is used for storing 0805 encapsulation, and the material pit II is used for storing 1206 encapsulation; the inner material pit includes an inner material pit I located at the bottom of the material pit I and an inner material pit II located at the bottom of the material pit II, the inner material pit I is used for storing 0402 encapsulation, and the inner material pit II is used for storing 0603 encapsulation.
6. The multi-functional bulk tray for SMT pick-and-place machines as claimed in claim 5, wherein, The bulk tray is provided with magnetic steel at the four corners.