Impurity removal device for syrup preparation

Abstract

The utility model belongs to the field of syrup preparation, and particularly relates to a syrup preparation and impurity removal device which comprises a tank body, a plurality of first pull ropes are fixedly connected to the inner side wall of the tank body; the end part of the first pull rope is fixedly connected with a filter pad; the bottom of the tank body is fixedly connected with a motor; the output end of the motor is fixedly connected with a rotating shaft; the rotating shaft and the tank body are arranged in a penetrating manner and are rotationally connected; the middle part of the rotating shaft is fixedly connected with a fan-shaped blade; a plurality of fixing plates are fixedly connected to the middle part of the rotating shaft; a sliding block is arranged at the top of the fixed plate; the top of the sliding block is fixedly connected with a fixing frame. The middle of the fixing frame is rotationally connected with a rotating wheel. A plurality of protruding blocks are fixedly connected to the middle of the rotating wheel. The rotating wheel is positioned at the bottom of the filter pad; the rotating wheel rotates along with the rotating wheel so as to continuously knock the filtering pad, so that the filtering pad and the first pull rope shake, the separation speed of residual impurities on the surface and in the filtering pad is increased, the condition that the filtering pad is blocked is reduced, and the service life of the filtering pad is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of syrup preparation, specifically a syrup preparation and impurity removal device. Background Technology

[0002] Syrup is a viscous solution with a high concentration of sugar, made by boiling or other techniques. Its raw materials are wide-ranging, including sugar water, sugarcane juice, fruit juice, or other plant juices. Syrup is widely used in the preparation of tremella beverages, serving as an important source of sweetness and flavor modifier.

[0003] The main steps in the production process of syrup include: raw material preparation, dissolution and purification, sterilization and cooling, concentration adjustment, ingredient preparation and mixing, fine filtration and impurity removal, sterilization and storage; among them, impurity removal is one of the important processes in syrup preparation, which can remove tiny impurities and particles, making the syrup more delicate and uniform.

[0004] Currently, syrup is typically filtered using filter pads for impurity removal. However, during production and observation, it has been found that when the filter pads are used for an extended period, a large amount of impurities remain inside and on the surface, which can cause blockages and shorten the lifespan of the filter pads.

[0005] Therefore, a syrup preparation and impurity removal device is proposed to address the above problems. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: The syrup preparation and impurity removal device of this utility model includes a tank; a plurality of first pull ropes are fixedly connected to the inner side wall of the tank; a filter pad is fixedly connected to the end of the first pull rope; a motor is fixedly connected to the bottom of the tank; a rotating shaft is fixedly connected to the output end of the motor; the rotating shaft and the tank are through-connected and rotatably connected; a fan-shaped blade is fixedly connected to the middle of the rotating shaft; a plurality of fixing plates are fixedly connected to the middle of the rotating shaft; a slider is provided on the top of the fixing plate; a fixing frame is fixedly connected to the top of the slider; a rotating wheel is rotatably connected to the middle of the fixing frame; a plurality of protrusions are fixedly connected to the middle of the rotating wheel; the rotating wheel is located at the bottom of the filter pad; the rotating wheel will continuously knock the filter pad as it rotates, causing the filter pad and the first pull ropes to shake, accelerating the removal speed of residual impurities on the surface and inside of the filter pad, reducing the clogging of the filter pad, and extending the service life of the filter pad.

[0008] Preferably, a plurality of connecting rods are fixedly connected to the middle of the rotating wheel; a plurality of cleaning rods are fixedly connected to the middle of the connecting rods; the connecting rods rotate together with the rotating wheel so that the cleaning rods can unclog the inside of the filter pad, thereby enhancing the unclogging and cleaning effect of the device on the inside of the filter pad, reducing the occurrence of blockage inside the filter pad, and further extending the service life of the filter pad.

[0009] Preferably, a second pull rope is fixedly connected to the end of the connecting rod; a ball is fixedly connected to the end of the second pull rope; when the connecting rod rotates with the wheel, the second pull rope will swing under the centrifugal force of the connecting rod rotation, and the ball will swing along with the second pull rope and come into contact with the filter pad. The filter pad will be hit by the ball, which will increase the frequency of the filter pad's vibration.

[0010] Preferably, a scraper is fixedly connected to the middle of the fixed frame; the scraper is located between the fixed frame and the rotating wheel; when the rotating wheel rotates, it will come into contact with the scraper, and the scraper will clean the syrup or other impurities adhering to the surface of the rotating wheel, thereby improving the cleanliness of the rotating wheel surface and reducing jamming when the rotating wheel rotates.

[0011] Preferably, the slider and the fixed plate are slidably connected; a spring is fixedly connected to the middle of the slider; the spring and the rotating shaft are also fixedly connected; multiple guide plates are fixedly connected to the inner wall of the tank; the guide plates are arc-shaped; the guide plates and the slider are correspondingly arranged; when the fixed plate rotates with the slider, the slider will contact the guide plate and slide along the fixed plate under the squeezing action of the guide plate. At this time, the spring will be in a compressed state, and the protrusion and the rotating wheel will move together with the slider. After the slider is separated from the guide plate, it will reset under the elastic force of the spring, so that the protrusion can tap different positions on the surface of the filter pad, enhance the tapping effect of the device on the filter pad, and further reduce the clogging of the surface and interior of the filter pad.

[0012] Preferably, a plurality of ball bearings are rotatably connected to the center of the guide plate; the ball bearings are located inside the tank; when the slider and the guide plate come into contact, the ball bearings also come into contact with the slider, and the ball bearings rotate under the action of friction, reducing the sliding friction between the guide plate and the slider, and reducing the scratching caused by friction between the guide plate and the slider.

[0013] Preferably, an elastic cloth is fixedly connected to the middle of the slider; the elastic cloth and the rotating shaft are both fixedly connected; the spring is located inside the elastic cloth; when the slider slides along the fixed plate, the elastic cloth also moves with the slider, and the elastic cloth reduces the direct contact between the spring and the syrup, thereby reducing the amount of syrup adhering to the surface of the spring.

[0014] The advantages of this utility model are:

[0015] 1. The syrup preparation and impurity removal device of this utility model has a rotating wheel that continuously taps the filter pad as it rotates, causing the filter pad and the first pull rope to shake. This accelerates the removal of residual impurities from the surface and interior of the filter pad, reduces clogging of the filter pad, and extends its service life.

[0016] 2. In the syrup preparation and impurity removal device of this utility model, the connecting rod rotates together with the rotating wheel, which enables the cleaning rod to unclog the inside of the filter pad, enhances the unclogging and cleaning effect of the device on the inside of the filter pad, reduces the occurrence of blockage inside the filter pad, and further extends the service life of the filter pad. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the main body of this utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the rotating shaft in this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the fixing plate in this utility model;

[0021] Figure 4 This is a schematic diagram of the connecting rod in this utility model;

[0022] Figure 5 This is a schematic diagram of the scraper structure in this utility model;

[0023] Figure 6 This is a schematic diagram of the guide plate in this utility model.

[0024] In the diagram: 1. Tank body; 12. Motor; 13. Shaft; 14. Fan-shaped blade; 15. First pull rope; 16. Filter pad; 17. Fixing plate; 18. Slider; 19. Fixing frame; 110. Rotary wheel; 111. Protrusion; 2. Connecting rod; 22. Cleaning rod; 3. Second pull rope; 32. Ball; 4. Scraper; 5. Guide plate; 52. Spring; 6. Ball bearing; 7. Elastic cloth. Detailed Implementation

[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Specific implementation examples are given below.

[0027] Please see Figures 1 to 6 As shown in the embodiment of this utility model, a syrup preparation and impurity removal device includes a tank 1; a plurality of first pull ropes 15 are fixedly connected to the inner side wall of the tank 1; a filter pad 16 is fixedly connected to the end of the first pull rope 15; a motor 12 is fixedly connected to the bottom of the tank 1; a rotating shaft 13 is fixedly connected to the output end of the motor 12; the rotating shaft 13 and the tank 1 are through-connected and rotatably connected; a fan-shaped blade 14 is fixedly connected to the middle of the rotating shaft 13; a plurality of fixing plates 17 are fixedly connected to the middle of the rotating shaft 13; the top of the fixing plate 17... A slider 18 is provided; a fixing frame 19 is fixedly connected to the top of the slider 18; a rotating wheel 110 is rotatably connected to the middle of the fixing frame 19; multiple protrusions 111 are fixedly connected to the middle of the rotating wheel 110; the rotating wheel 110 is located at the bottom of the filter pad 16; during operation, syrup can be injected into the interior of the tank 1. After the syrup enters the interior of the tank 1, it will come into contact with the filter pad 16 and be filtered out by it. At the same time, the motor 12 is started, causing the rotating shaft 13 to drive the fan-shaped blade 14 to rotate together. When the fan-shaped blade 14 rotates, it will cause the impurities inside the tank 1 to be filtered out. The syrup is agitated and flows towards the filter pad 16 under the action of the transmission, so that the syrup continuously contacts and is filtered by the filter pad 16. When the rotating shaft 13 rotates, the fixed plate 17 and the slider 18 will rotate together. When the slider 18 rotates, it will move the fixed frame 19 and the rotating wheel 110 together. The rotating wheel 110 will contact the filter pad 16 and rotate under the action of friction. The protrusion 111 will continuously contact the filter pad 16 as the rotating wheel 110 rotates. The filter pad 16 will shake under the collision action of the protrusion 111. As the first pull rope 15 moves, it will also swing back and forth, allowing the syrup to pass through the pores inside the filter pad 16 more quickly, thus accelerating the filtration speed of the filter pad 16. Finally, the syrup that has been cleaned can be extracted and enter the next processing area. The rotating wheel 110 will continuously tap the filter pad 16 as it rotates, causing the filter pad 16 and the first pull rope 15 to shake. This will accelerate the removal of residual impurities from the surface and inside of the filter pad 16, reduce the chance of clogging, and extend the service life of the filter pad 16.

[0028] Please see Figures 3 to 5As shown, a plurality of connecting rods 2 are fixedly connected to the middle of the rotating wheel 110; a plurality of cleaning rods 22 are fixedly connected to the middle of the connecting rods 2; when the rotating wheel 110 rotates, it will rotate together with the connecting rods 2, and when the connecting rods 2 rotate, they will move together with the cleaning rods 22. When the cleaning rods 22 move, they will come into contact with the filter pad 16 and unclog its interior, reducing the syrup or other impurities clogging the surface of the filter pad 16; the connecting rods 2 rotate together with the rotating wheel 110, so that the cleaning rods 22 can unclog the interior of the filter pad 16, enhancing the unclogging and cleaning effect of the device on the interior of the filter pad 16, reducing the possibility of clogging inside the filter pad 16, and further extending the service life of the filter pad 16.

[0029] Please see Figure 4 As shown, a second pull rope 3 is fixedly connected to the end of the connecting rod 2; a ball 32 is fixedly connected to the end of the second pull rope 3; when the connecting rod 2 rotates with the rotating wheel 110, the second pull rope 3 will swing under the centrifugal force of the connecting rod 2 rotation, and the ball 32 will swing together with the second pull rope 3 and come into contact with the filter pad 16. The filter pad 16 will be hit by the ball 32, which will increase the frequency of the filter pad 16 vibration.

[0030] Please see Figure 5 As shown, a scraper 4 is fixedly connected to the middle of the fixed frame 19; the scraper 4 is located between the fixed frame 19 and the rotating wheel 110; when the rotating wheel 110 rotates, it will come into contact with the scraper 4, and the scraper 4 will clean the syrup or other impurities attached to the surface of the rotating wheel 110, improve the cleanliness of the surface of the rotating wheel 110, and reduce the jamming that occurs when the rotating wheel 110 rotates.

[0031] Please see Figures 2 to 6 As shown, the slider 18 and the fixed plate 17 are slidably connected; a spring 52 is fixedly connected to the middle of the slider 18; the spring 52 and the rotating shaft 13 are also fixedly connected; multiple guide plates 5 are fixedly connected to the inner side wall of the tank 1; the guide plates 5 have an arc-shaped structure; the guide plates 5 and the slider 18 are correspondingly arranged; when the fixed plate 17 rotates with the slider 18, the slider 18 will contact the guide plate 5 and slide along the fixed plate 17 under the squeezing action of the guide plate 5. At this time, the spring 52 will be in a compressed state. At this time, the protrusion 111 and the rotating wheel 110 will move together with the slider 18. After the slider 18 is separated from the guide plate 5, it will be reset under the elastic force of the spring 52, so that the protrusion 111 can tap different positions on the surface of the filter pad 16, enhance the tapping effect of the device on the filter pad 16, and further reduce the blockage on the surface and inside of the filter pad 16.

[0032] Please see Figure 6As shown, a plurality of ball bearings 6 are rotatably connected to the middle of the guide plate 5; the ball bearings 6 are located inside the tank body 1; when the slider 18 and the guide plate 5 come into contact, the ball bearings 6 will also come into contact with the slider 18, and the ball bearings 6 will rotate under the action of friction, reducing the sliding friction between the guide plate 5 and the slider 18, and reducing the scratching caused by friction between the guide plate 5 and the slider 18.

[0033] Please see Figure 4 As shown, an elastic cloth 7 is fixedly connected to the middle of the slider 18; the elastic cloth 7 and the rotating shaft 13 are both fixedly connected; the spring 52 is located inside the elastic cloth 7; when the slider 18 slides along the fixed plate 17, the elastic cloth 7 will also move with the slider 18, and the elastic cloth 7 will reduce the direct contact between the spring 52 and the syrup, thereby reducing the amount of syrup adhering to the surface of the spring 52.

[0034] Working principle: Syrup is injected into the tank 1. After entering the tank 1, the syrup comes into contact with the filter pad 16 and is filtered out by it. At the same time, the motor 12 is started, causing the rotating shaft 13 to drive the fan-shaped blade 14 to rotate. When the fan-shaped blade 14 rotates, the syrup inside the tank 1 is agitated by the transmission and flows towards the filter pad 16, so that the syrup continuously comes into contact with the filter pad 16 and is filtered by it. When the rotating shaft 13 rotates, the fixed plate 17 and the slider 18 rotate together. When the slider 18 rotates, it moves the fixed frame 19 and the rotating wheel 110 together. The rotating wheel 110 comes into contact with the filter pad 16 and rubs against it. The wheel 110 rotates under friction, and the protrusions 111 continuously contact the filter pad 16 as the wheel 110 rotates. The filter pad 16 shakes under the impact of the protrusions 111, and the first pull rope 15 swings back and forth, allowing the syrup to pass through the pores inside the filter pad 16 more quickly, thus accelerating the filtration speed of the filter pad 16. Finally, the syrup that has been cleaned can be extracted and enter the next processing area. When the wheel 110 rotates, it also rotates with the connecting rod 2. When the connecting rod 2 rotates, it moves the cleaning rod 22 along with it. When the cleaning rod 22 moves, it contacts the filter pad 16 and unclogs its interior, reducing the filter pad's internal pressure. 16. Surface blockage of syrup or other impurities; When the connecting rod 2 rotates with the rotating wheel 110, the second pull rope 3 will swing under the centrifugal force of the rotating connecting rod 2, and the ball 32 will swing along with the second pull rope 3 and come into contact with the filter pad 16, and the filter pad 16 will be hit by the ball 32; When the rotating wheel 110 rotates, it will come into contact with the scraper 4, and the scraper 4 will clean the syrup or other impurities attached to the surface of the rotating wheel 110, improving the cleanliness of the surface of the rotating wheel 110; When the fixed plate 17 rotates with the slider 18, the slider 18 will come into contact with the guide plate 5 and move along the fixed plate 17 under the squeezing action of the guide plate 5. When sliding, the spring 52 is compressed, and the protrusion 111 and the rotating wheel 110 move together with the slider 18. After the slider 18 is separated from the guide plate 5, it will reset under the elastic force of the spring 52, so that the protrusion 111 can tap different positions on the surface of the filter pad 16. When the slider 18 and the guide plate 5 come into contact, the ball 6 will also come into contact with the slider 18. The ball 6 will rotate under the action of friction, reducing the sliding friction between the guide plate 5 and the slider 18. When the slider 18 slides along the fixed plate 17, the elastic cloth 7 will also move together with the slider 18, and the elastic cloth 7 will reduce the direct contact between the spring 52 and the syrup.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A syrup preparation and impurity removal device, comprising a tank (1), characterized in that: Multiple first pull ropes (15) are fixed to the inner wall of the tank (1); filter pads (16) are fixed to the ends of the first pull ropes (15); motors (12) are fixed to the bottom of the tank (1); a rotating shaft (13) is fixed to the output end of the motor (12); the rotating shaft (13) and the tank (1) are connected through each other and rotated; a fan-shaped blade (14) is fixed to the middle of the rotating shaft (13); multiple fixing plates (17) are fixed to the middle of the rotating shaft (13); a slider (18) is provided on the top of the fixing plate (17); a fixing frame (19) is fixed to the top of the slider (18); a rotating wheel (110) is rotatably connected to the middle of the fixing frame (19); multiple protrusions (111) are fixed to the middle of the rotating wheel (110); the rotating wheel (110) is located at the bottom of the filter pad (16).

2. The syrup preparation and impurity removal device according to claim 1, characterized in that: A plurality of connecting rods (2) are fixedly connected to the middle of the wheel (110); a plurality of cleaning rods (22) are fixedly connected to the middle of the connecting rods (2).

3. The syrup preparation and impurity removal device according to claim 2, characterized in that: The end of the connecting rod (2) is fixedly connected to a second pull rope (3); the end of the second pull rope (3) is fixedly connected to a ball (32).

4. The syrup preparation and impurity removal device according to claim 3, characterized in that: A scraper (4) is fixedly connected to the middle of the fixed frame (19); the scraper (4) is located between the fixed frame (19) and the rotating wheel (110).

5. The syrup preparation and impurity removal device according to claim 4, characterized in that: The slider (18) and the fixed plate (17) are slidably connected; a spring (52) is fixedly connected to the middle of the slider (18); the spring (52) and the rotating shaft (13) are both fixedly connected; multiple guide plates (5) are fixedly connected to the inner wall of the tank (1); the guide plate (5) has an arc-shaped structure; the guide plate (5) and the slider (18) are correspondingly set.

6. The syrup preparation and impurity removal device according to claim 5, characterized in that: The guide plate (5) is rotatably connected to a plurality of ball bearings (6); the ball bearings (6) are located inside the tank body (1).

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