Industrial dust removal device

The design of the pre-filtration unit and cleaning components solves the problem of large dust particles clogging the filter cartridge in industrial dust collectors, enhances the wear resistance and service life of the device, and uses a gravity sensor to remind users to replace the collection box, thus achieving efficient dust removal and fault prevention.

CN223474685UActive Publication Date: 2025-10-28BEIJING ZHONGCHUAN ECONOMIC TECH DEV CO +1
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Patent Information

Application Number
CN202422985513.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-28
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

In existing industrial dust collectors, large particles of dust in the air can easily clog the filter cartridges, affecting the filtration effect and service life, and may also cause wear and tear on the internal mechanical and electrical structures.

Method used

An industrial dust removal device was designed, comprising a pre-filtration unit, a drive assembly, and a cleaning assembly. The pre-filtration unit filters large dust particles, the drive assembly cleans the inner wall of the cone, PBT material is used to enhance the strength of the device, and gravity sensors are installed in the particle collection box and dust collection components to remind users to replace the dust particles.

Benefits of technology

It effectively prevents large dust particles from entering the filter cartridge, extends the service life of the filter cartridge, improves the filtration effect, reduces wear, extends the life of the device, and allows for timely replacement of the collection box to prevent malfunctions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an industrial dust removal device, relates to the technical field of industrial dust removal, and aims to solve the technical problem that a filter cartridge is easily blocked by large-particle dust in air in the prior art. The industrial dust removal device comprises a shell, a filter cartridge, a dust collection part, a connecting pipe and a pre-filtering unit, the shell is connected with the dust collection part, the pre-filtering unit is connected with the shell through the connecting pipe, the filter cartridge is arranged in the shell, and the pre-filtering unit is connected with the dust collection part through the connecting pipe. The pre-filtering unit comprises a conical cylinder, an air inlet, a particle collecting box, a driving assembly and a cleaning assembly. According to the industrial dust removal device, large-particle dust in air can be filtered, so that the large-particle dust is prevented from entering the filter cartridge to cause blockage of the filter cartridge, and the influence on the filtering effect and the service life of the filter cartridge of the industrial dust removal device is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of industrial dust removal technology, and in particular to an industrial dust removal device. Background Technology

[0002] Industrial dust collectors play an important role in industrial production. For example, in machining workshops with a lot of dust, they can be installed in ventilation and dust removal systems to filter dust from the air, purify the workshop environment, and protect the health of workers.

[0003] During the filtration process of industrial dust collectors, large dust particles in the air will enter the filter cartridge. Excessive accumulation of large dust particles in the filter cartridge will cause blockage, seriously affecting the filtration effect of the filter cartridge and resulting in a shorter service life. Large dust particles entering the industrial dust collector will also cause wear and tear on the internal mechanical and electrical structures, leading to malfunctions.

[0004] In existing technologies, large dust particles in the air enter the filter cartridge directly through the air inlet pipe, which can easily cause the filter cartridge to become clogged, affecting the filtration effect and the service life of the filter cartridge. Utility Model Content

[0005] Based on the above analysis, the present invention aims to provide a filter cartridge device for industrial dust collectors to solve the technical problem in the prior art that large particulate dust in the air easily causes filter cartridge clogging.

[0006] The objective of this utility model is mainly achieved through the following technical solutions:

[0007] An industrial dust removal device includes a housing, a filter cartridge, a dust collection component, a connecting pipe, and a pre-filtration unit. The housing is connected to the dust collection component, the pre-filtration unit is connected to the housing through the connecting pipe, and the filter cartridge is disposed inside the housing.

[0008] The pre-filtration unit includes a cone, an air inlet, a particle collection box, a drive assembly, and a cleaning assembly. The air inlet is connected to the cone. One end of the cone is connected to the outer shell through the connecting pipe, and the other end of the cone is connected to the particle collection box. The drive assembly and the cleaning assembly are disposed inside the cone and are used to clean the inner wall of the cone.

[0009] The drive assembly includes a lead screw, and the cleaning assembly includes an inner connecting ring and an outer connecting ring. The inner connecting ring is connected to the lead screw, and the outer connecting ring is connected to the inner connecting ring bearing.

[0010] Furthermore, the housings of the dust collection component and the pre-filter unit are made of PBT material.

[0011] Furthermore, the drive assembly also includes a motor and a planetary reducer, with the motor fixed inside the cone.

[0012] Furthermore, the output shaft of the motor is connected to the lead screw via the planetary reducer.

[0013] Furthermore, a fan blade component is provided on the outer connecting ring, and the air inside the cone can drive the outer connecting ring to rotate.

[0014] Furthermore, the cleaning assembly also includes a cleaning section, which includes a support rod and a cleaning rod. The support rod is connected to the outer connecting ring, and the cleaning rod is connected to the support rod.

[0015] Furthermore, the cleaning unit also includes a spring, the cleaning rod is hinged to the support rod, one end of the spring is connected to the support rod, and the other end is connected to the cleaning rod.

[0016] Furthermore, the end of the cone that connects to the particle collection box is configured as a cone shape.

[0017] Furthermore, the air inlet is located in the middle of the cone.

[0018] Furthermore, a gravity sensor is provided inside the particle collection box and / or the dust collection component.

[0019] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:

[0020] (1) The industrial dust removal device of this utility model can filter large particulate dust in the air by setting a pre-filter unit, thereby preventing large particulate dust from entering the filter cartridge and causing filter cartridge blockage, affecting the filtration effect of the industrial dust removal device and the service life of the filter cartridge, and preventing large particulate dust from entering the outer shell and causing wear to the mechanical and circuit structure inside the outer shell, leading to failure.

[0021] (2) The outer shell, dust collection component and pre-filter unit of this utility model are made of PBT (polybutylene terephthalate) material, thereby increasing the strength, fatigue resistance and aging resistance of the industrial dust removal device and extending the service life of the industrial dust removal device.

[0022] (3) By setting up a driving component and a cleaning component, the present invention enables the cleaning component to clean the large particles of dust adhering to the inner wall of the cone under the drive of the driving component, thereby improving the filtration effect of the pre-filtration unit.

[0023] (4) By installing a gravity sensor in the particle collection box and / or dust collection component, the user can be reminded in a timely manner to replace the particle collection box and / or dust collection component, thereby assisting the user to replace the collection box and / or dust collection component in a timely manner.

[0024] In this invention, the above-described technical solutions can be combined with each other to achieve more preferred combinations. Other features and advantages of this invention will be set forth in the following description, and some advantages will become apparent from the description or be learned by practicing this invention. The objectives and other advantages of this invention can be realized and obtained from the details specifically pointed out in the text and accompanying drawings. Attached Figure Description

[0025] The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention. Throughout the drawings, the same reference numerals denote the same parts.

[0026] Figure 1 This is a schematic diagram of the overall structure of the industrial dust removal device according to Embodiment 1 of this utility model;

[0027] Figure 2 This is a schematic diagram of the internal structure of the filter unit in Embodiment 1 of this utility model;

[0028] Figure 3 For the utility model Figure 2 A schematic diagram of the structure of part A.

[0029] Figure label:

[0030] 1-Outer shell; 2-Filter cartridge; 3-Dust collection component; 4-Connecting pipe; 5-Pre-filtration unit; 51-Conical cylinder; 52-Air inlet; 53-Particle collection box; 54-Drive assembly; 541-Motor; 542-Planetary reducer; 543-Lead screw; 55-Cleaning assembly; 551-Inner connecting ring; 552-Outer connecting ring; 553-Cleaning section; 5531-Support rod; 5532-Spring; 5533-Cleaning rod. Detailed Implementation

[0031] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which constitute a part of this application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not intended to limit the scope of the present invention.

[0032] Example 1

[0033] A specific embodiment of this utility model discloses an industrial dust removal device, such as... Figure 1 As shown, the system includes a housing 1, a filter cartridge 2, a dust collection component 3, a connecting pipe 4, and a pre-filtration unit 5. The housing 1 is connected to the dust collection component 3, and the pre-filtration unit 5 is connected to the housing 1 via the connecting pipe 4. These components are used to filter large dust particles in the air. The filter cartridge 2 is located inside the housing 1 and is used to filter the air entering the housing 1. An air outlet is also provided on the housing 1 to discharge the filtered clean air.

[0034] Preferably, the housings of the outer shell 1, the dust collection component 3, and the pre-filter unit 5 are made of PBT (polybutylene terephthalate) material, thereby increasing the strength, fatigue resistance, and aging resistance of the industrial dust removal device and extending its service life.

[0035] For example, the dust collection component 3 is a dust collection box or dust collection container.

[0036] like Figure 1 As shown, the pre-filtration unit 5 includes a cone 51, an air inlet 52, and a particle collection box 53. One end of the cone 51 is connected to the outer shell 1 through a connecting pipe 4, and the other end of the cone 51 is connected to the particle collection box 53. The end of the cone 51 connected to the particle collection box 53 is set in a cone shape, and the air inlet 52 is located in the middle of the cone 51.

[0037] When the industrial dust removal device is in operation, air enters the cone 51 through the air inlet 52, forming a spiral airflow inside the cone 51. This causes large dust particles in the air to move towards the inner wall of the cone 51 under the action of centrifugal force and fall into the particle collection box 53 along the inner wall of the cone 51, thereby removing large dust particles from the air. The air that has had its large dust particles filtered out by the pre-filtration unit 5 enters the outer casing 1 through the connecting pipe 4, and is further filtered by the filter cartridge 2 before being discharged from the air outlet, completing the air dust removal and filtration process.

[0038] Furthermore, such as Figure 2 As shown, the pre-filtration unit 5 also includes a drive assembly 54 and a cleaning assembly 55. The drive assembly 54 and the cleaning assembly 55 are disposed inside the cone 51. The drive assembly 54 is connected to the cleaning assembly 55 and is used to clean the inner wall of the cone 51 to prevent large dust particles from adhering to the wall and affecting the working performance of the cone 51.

[0039] The drive assembly 54 includes a motor 541, a planetary reducer 542, and a lead screw 543. The motor 541 is fixed inside the cone 51. The output shaft of the motor 541 is connected to the lead screw 543 through the planetary reducer 542 to drive the lead screw 543 to rotate and prevent the lead screw 543 from rotating too fast.

[0040] like Figures 2-3As shown, the cleaning assembly 55 includes an inner connecting ring 551, an outer connecting ring 552, and a cleaning part 553. The inner connecting ring 551 is connected to a lead screw 543, and the rotation of the lead screw 543 can drive the inner connecting ring 551 to move up and down. The outer connecting ring 552 is connected to the inner connecting ring 551 by a bearing, and the outer connecting ring 552 can move up and down with the inner connecting ring 551. A fan blade component is provided on the outer connecting ring 552, and the spiral motion of air in the cone 51 can drive the outer connecting ring 552 to rotate. The cleaning part 553 is connected to the outer connecting ring 552 and cooperates with the inner wall of the cone 51. The outer connecting ring 552 can drive the cleaning part 553 to rotate along the inner wall of the cone 51 and move up and down with the inner connecting ring 551, thereby cleaning the inner wall of the cone 51 and causing large dust particles adhering to the inner wall of the cone 51 to enter the particle collection box 53.

[0041] like Figure 3 As shown, the cleaning unit 553 includes a support rod 5531, a spring 5532 and a cleaning rod 5533. The support rod 5531 is connected to the outer connecting ring 552, and the cleaning rod 5533 is hinged to the support rod 5531. One end of the spring 5532 is connected to the support rod 5531, and the other end is connected to the cleaning rod 5533.

[0042] When the cleaning rod 5533 moves to the conical end face of the cone 51, the cleaning rod 5533 is rotated by the inner wall of the cone 51 towards the outer connecting ring 552, which compresses the spring 5532 and keeps the cleaning rod 5533 in close contact with the inner wall of the cone 51 to clean the cone 51; when the cleaning rod 5533 leaves the conical end face of the cone 51, the spring 5532 returns to its original position and causes the cleaning rod 5533 to rotate away from the outer connecting ring 552, so that the cleaning part 553 always remains in close contact with the inner wall of the cone 51.

[0043] Preferably, the cleaning rod 5533 is equipped with a scraper or brush head to better clean large dust particles adhering to the inner wall of the cone 51.

[0044] Preferably, a controller is provided on the motor 541. The controller can control the rotation direction of the motor 541 according to the length of the cone 51, so that the cleaning part 553 moves up and down periodically to clean the cone 51. The controller is prior art and will not be described in detail here.

[0045] It is understandable that the pre-filter unit 5 can also be installed inside the housing 1, thereby saving the space occupied by the industrial dust removal device and increasing its applicability to different spaces.

[0046] Example 2

[0047] A specific embodiment of this utility model discloses an industrial dust removal device. The difference from embodiment 1 is that a gravity sensor is installed in the particle collection box 53 and / or dust collection component 3. When the dust or particulate matter collected in the particle collection box 53 and / or dust collection component 3 reaches a certain weight, the gravity sensor will sound an alarm to remind the user to clean the particle collection box 53 and / or dust collection component 3.

[0048] Compared with existing technologies, the industrial dust removal device of this invention, by setting a pre-filtration unit 5, can filter large particulate dust in the air, thereby preventing large particulate dust from entering the filter cartridge 2 and causing filter cartridge blockage, affecting the filtration effect and service life of the industrial dust removal device, and preventing large particulate dust from entering the outer shell 1, causing wear and tear on the mechanical and circuit structures inside the outer shell 1, leading to malfunctions. The outer shell 1, dust collection component 3, and the shell of the pre-filtration unit 5 of this invention are made of PBT (polybutylene terephthalate) material, thereby increasing the strength, fatigue resistance, and aging resistance of the industrial dust removal device, and extending the service life of the industrial dust removal device. This invention, by setting a drive component 54 and a cleaning component 55, enables the cleaning component 55 to clean the large particulate dust adhering to the inner wall of the cone 51 under the drive of the drive component 54, improving the filtration effect of the pre-filtration unit 5. By setting a gravity sensor in the particle collection box 53 and / or dust collection component 3, the user can be promptly reminded to replace the particle collection box 53 and / or dust collection component 3.

[0049] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present utility model should be included within the protection scope of the present utility model.

Claims

1. An industrial dust removal device, characterized in that, It includes a housing (1), a filter cartridge (2), a dust collection component (3), a connecting pipe (4), and a pre-filtration unit (5). The housing (1) is connected to the dust collection component (3), and the pre-filtration unit (5) is connected to the housing (1) through the connecting pipe (4). The filter cartridge (2) is disposed inside the housing (1). The pre-filtration unit (5) includes a cone (51), an air inlet (52), a particle collection box (53), a drive assembly (54), and a cleaning assembly (55). The air inlet (52) is connected to the cone (51). One end of the cone (51) is connected to the outer shell (1) through the connecting pipe (4). The other end of the cone (51) is connected to the particle collection box (53). The drive assembly (54) and the cleaning assembly (55) are disposed inside the cone (51) and are used to clean the inner wall of the cone (51). The drive assembly (54) includes a lead screw (543), and the cleaning assembly (55) includes an inner connecting ring (551) and an outer connecting ring (552). The inner connecting ring (551) is connected to the lead screw (543), and the outer connecting ring (552) is bearing-connected to the inner connecting ring (551).

2. The industrial dust removal device according to claim 1, characterized in that, The housings of the outer shell (1), the dust collection component (3), and the pre-filter unit (5) are made of PBT material.

3. The industrial dust removal device according to claim 1, characterized in that, The drive assembly (54) also includes a motor (541) and a planetary reducer (542), wherein the motor (541) is fixed inside the cone (51).

4. The industrial dust removal device according to claim 3, characterized in that, The output shaft of the motor (541) is connected to the lead screw (543) via the planetary reducer (542).

5. The industrial dust removal device according to claim 4, characterized in that, The outer connecting ring (552) is provided with a fan blade component. The air movement that enters the cone (51) through the air inlet (52) can drive the outer connecting ring (552) to rotate.

6. The industrial dust removal device according to claim 5, characterized in that, The cleaning assembly (55) further includes a cleaning part (553), which includes a support rod (5531) and a cleaning rod (5533). The support rod (5531) is connected to the outer connecting ring (552), and the cleaning rod (5533) is connected to the support rod (5531).

7. The industrial dust removal device according to claim 6, characterized in that, The cleaning part (553) also includes a spring (5532), the cleaning rod (5533) is hinged to the support rod (5531), one end of the spring (5532) is connected to the support rod (5531), and the other end is connected to the cleaning rod (5533).

8. The industrial dust removal device according to claim 1, characterized in that, The end of the cone (51) connected to the particle collection box (53) is cone-shaped.

9. The industrial dust removal device according to claim 1, characterized in that, The air inlet (52) is located in the middle of the cone (51).

10. The industrial dust removal device according to any one of claims 1-9, characterized in that, A gravity sensor is provided inside the particle collection box (53) and / or the dust collection component (3).