Horizontal type real stone paint stirring machine

The multi-directional stirring structure and reverse rotation design of the horizontal real stone paint mixer solve the problem of insufficient stirring, improve the stirring quality and uniformity, reduce material adhesion, and extend the service life of the mixer.

CN223474790UActive Publication Date: 2025-10-28LINHAI MINJIAN YONGAN PAINT CO LTD
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Patent Information

Application Number
CN202422321260.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-10-28
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing real stone paint mixer has a single stirring direction, resulting in insufficient stirring, and the real stone paint is easily adhered to the contents of the mixer, affecting its service life and quality.

Method used

The horizontal multi-directional stirring structure includes a rotating shaft, a stirring plate, a spoiler rod and a spoiler. The driving structure makes the rotating shaft and the spoiler rod rotate in opposite directions. Combined with the gear meshing relationship, multi-directional stirring is achieved. The coordinated rotation of the stirring plate and the spoiler plate expands the stirring range and reduces adhesion.

Benefits of technology

It improves the mixing quality and uniformity, reduces material adhesion, ensures the service life of the mixer and the quality of the real stone paint, and achieves faster and more uniform mixing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a horizontal type real stone paint stirrer which structurally and mainly comprises a supporting frame and a stirring barrel with a feeding port and a discharging port, and the stirring barrel is rotationally connected to the supporting frame. The multi-directional stirring structure is composed of a rotating shaft, a plurality of stirring plates, a plurality of spoiler rods, a plurality of spoilers and a driving structure. The rotating shaft is rotationally connected between the supporting frames and penetrates through the stirring barrel, and the stirring plates are circumferentially arranged on the rotating shaft. The turbulent flow rods are rotationally connected into the stirring barrel and are arranged around the rotating shaft in the circumferential direction, and a turbulent flow plate is arranged on each turbulent flow rod in the circumferential direction. The driving structure is responsible for driving the rotating shaft and the turbulent flow rods to rotate in opposite directions. By means of the design, the flow direction of materials in the stirring barrel changes along with rotation of the spoiler, and the problems that due to the single stirring direction, real stone paint is not fully stirred and adheres to the wall of the stirring barrel are effectively solved.
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Description

Technical Field

[0001] This utility model relates to the field of mixers, and in particular to a horizontal stone paint mixer. Background Technology

[0002] Stone-like paint is mainly made of high-molecular polymers, natural colored stone sand, and related additives. After drying and curing, it becomes as hard as stone, resembling natural stone. Stone-like paint is characterized by fire resistance, water resistance, acid and alkali resistance, pollution resistance, non-toxicity, odorlessness, strong adhesion, and colorfastness. It effectively prevents the erosion of buildings by harsh external environments, extending their lifespan. Due to its excellent adhesion and freeze-thaw resistance, as well as its advantages of simple construction, quick drying, and convenient application, stone-like paint is increasingly widely used. However, existing stone-like paint mixers often suffer from insufficient mixing due to their unidirectional mixing, leading to the paint easily sticking together within the mixer, affecting both the mixer's lifespan and the quality of the stone-like paint. Utility Model Content

[0003] To reduce the situation where the stone paint is not fully mixed and sticks to the mixing tank wall due to a single mixing direction during mixing, this application provides a horizontal stone paint mixer.

[0004] The horizontal stone paint mixer provided in this application adopts the following technical solution:

[0005] A horizontal stone paint mixer includes a support frame and a mixing tank with an inlet and an outlet, the mixing tank being rotatably connected to the support frame. It also includes a multi-directional mixing structure, comprising a rotating shaft, multiple mixing plates, multiple baffle rods, multiple baffles, and a drive structure. The rotating shaft is rotatably connected between the support frames and extends through the mixing tank along its length. Multiple mixing plates are circumferentially arranged on the rotating shaft inside the mixing tank. Multiple baffle rods are rotatably connected inside the mixing tank and circumferentially arranged around the rotating shaft. Multiple baffles are circumferentially arranged on each baffle rod. The drive structure drives the rotating shaft and baffle rods to rotate in opposite directions.

[0006] With the above technical solution, when the shaft rotates, the stirring plate fixed on it drives the material to rotate as well. At the same time, the baffle rods around the shaft rotate in the opposite direction to the shaft, so that the flow direction of the material in the mixing tank changes under the rotation of the baffle plate. This reduces the situation where the stone paint is not fully mixed and sticks to the wall of the mixing tank due to the unidirectional stirring direction.

[0007] Preferably, the drive structure includes a first motor, two first gears and a plurality of second gears. The output end of the first motor is disposed on the rotating shaft and the first motor is disposed on one side of the support frame. The two first gears are respectively sleeved and fixed on both ends of the rotating shaft located inside the mixing tank. The plurality of second gears are respectively sleeved and fixed on both ends of each baffle rod, and the second gears mesh with the first gears.

[0008] By utilizing the meshing relationship between the first gear and the second gear, the purpose of making the rotating shaft and the spoiler rotate in opposite directions can be achieved using only a single motor.

[0009] Preferably, it also includes two partitions, which are fixed inside the mixing tank. The two partitions are located between the first gear and the mixing plate at both ends, dividing the inside of the mixing tank into three independent spaces. The partitions are provided with multiple clearance holes for the rotating shaft and multiple baffle rods to pass through.

[0010] The above technical solution uses a partition to separate the first and second gears from the material during stirring, so as to prevent the material from flowing in and solidifying, which would affect the meshing and rotation of the first and second gears.

[0011] Preferably, the stirring plate is provided with multiple clearance grooves, and the stirring plate rotates in cooperation with the baffle plate through the clearance grooves.

[0012] The above technical solution expands the mixing range of the mixing plate by cooperating with the rotation of the mixing plate and the baffle plate, which rotate relatively independently. It also makes the flow direction of the material between the mixing plate and the baffle plate more complex, thereby reducing the situation of material sticking to the mixing tank wall during mixing, improving the mixing quality, and enabling faster uniform mixing of materials.

[0013] Preferably, the stirring plate has a large number of mesh holes; the turbulence plate has a flow guide groove.

[0014] The above technical solution allows some material to pass through the mesh and guide channel during rotation, thereby improving the fineness of the mixing and ultimately further enhancing the uniformity and fineness of the mixing.

[0015] Preferably, the mixture also includes a discharge pipe and a butterfly valve. The mixing tank has a U-shaped cross-section, the discharge port is located on the U-shaped arc surface, the discharge pipe is connected to the discharge port, and the butterfly valve is located on the discharge pipe.

[0016] Through the above technical solutions, the U-shaped cross-section design allows the stone paint material to flow naturally towards the U-shaped arc surface during the discharge process, reducing the amount of residue left in the bucket; the direct connection between the discharge pipe and the discharge port can guide the discharge of the stone paint, while the butterfly valve allows the discharge pipe to be quickly closed when needed to prevent the material from flowing out when not discharging.

[0017] Preferably, it also includes a tilting structure, which includes a chain, a drive gear and a power source. The chain is disposed on the outer side of one end of the U-shaped arc surface of the mixing tank. The drive gear meshes with the chain. The power source is disposed on the support frame and is used to drive the gear to rotate.

[0018] The above technical solution utilizes a power source to drive the drive gear to rotate, which in turn causes the meshing chain to tilt the mixing tank, thereby shaking the mixing tank, accelerating the flow of the prepared stone paint, and reducing residue.

[0019] The main technical effects of this utility model are reflected in the following aspects:

[0020] 1. This utility model, by setting a multi-directional stirring structure, causes the flow direction of materials in the mixing tank to change under the rotation of the baffle, thereby reducing the situation where the stone paint is not fully stirred and sticks to the mixing tank wall due to a single stirring direction;

[0021] 2. This utility model achieves the goal of making the rotating shaft and the spoiler rotate in opposite directions by means of the meshing relationship between the first gear and the second gear, using only a single motor;

[0022] 3. This utility model expands the mixing range of the mixing plate by cooperating with the rotation of the stirring plate and the baffle plate, which rotate relatively independently. It also makes the flow direction of the material between the stirring plate and the baffle plate more complex, thereby reducing the situation of material sticking to the mixing tank wall during mixing, improving the mixing quality, and achieving uniform mixing of materials more quickly. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present application;

[0024] Figure 2 As described in the embodiments of this application, along Figure 1 A cross-sectional diagram of the AA section line in the diagram;

[0025] Figure 3 Examples of embodiments in this application Figure 2 Enlarged view of point B in the middle;

[0026] Figure 4 This is a schematic diagram showing the positional relationship between the first gear and the second gear in an embodiment of this application.

[0027] Reference numerals in the attached drawings: 1. Support frame; 2. Mixing tank; 3. Multi-directional mixing structure; 31. Rotating shaft; 32. Mixing plate; 321. Clearance groove; 322. Mesh; 33. Baffle rod; 34. Baffle plate; 341. Guide channel; 35. Drive structure; 351. First motor; 352. First gear; 353. Second gear; 4. Partition plate; 5. Discharge pipe; 6. Butterfly valve; 7. Tilting structure; 71. Chain; 72. Drive gear; 73. Gear motor; 8. Material blocking assembly; 81. Material blocking cover; 82. Cover plate. Detailed Implementation

[0028] The following is in conjunction with the appendix Figure 1-4 The specific embodiments of this utility model will be further described in detail to make the technical solution of this utility model easier to understand and master.

[0029] This application discloses a horizontal stone paint mixer:

[0030] Reference Figure 1-2 A horizontal stone paint mixer includes a support frame 1 and a mixing tank 2 with an inlet and an outlet, the mixing tank 2 being rotatably connected to the support frame 1; it also includes a multi-directional mixing structure 3, the multi-directional mixing structure 3 including a rotating shaft 31, multiple mixing plates 32, multiple baffle rods 33, multiple baffles 34 and a drive structure 35, the rotating shaft 31 being rotatably connected between the support frames 1 and passing through the mixing tank 2 along its length; multiple mixing plates 32 being circumferentially fixed to the rotating shaft 31 inside the mixing tank 2; multiple baffle rods 33 being rotatably connected to the mixing tank 2 and circumferentially arranged around the rotating shaft 31, and multiple baffles 34 being circumferentially fixed to each baffle rod 33 respectively; the drive structure 35 is used to drive the rotating shaft 31 and the baffle rods 33 to rotate, and to make the rotating shaft 31 and the baffle rods 33 rotate in opposite directions. When the rotating shaft 31 rotates, the stirring plate 32 fixed on it drives the material to rotate. At the same time, the baffle rod 33 circumferentially around the rotating shaft 31 rotates in the opposite direction to the rotating shaft 31, so that the flow direction of the material in the mixing tank 2 changes under the rotation of the baffle plate 34, thereby reducing the situation where the stone paint is not fully mixed and sticks to the wall of the mixing tank 2 due to the single stirring direction during stirring.

[0031] Reference Figure 2 and Figure 4The drive structure 35 includes a first motor 351, two first gears 352, and multiple second gears 353. The output end of the first motor 351 is fixed to the rotating shaft 31, and the first motor 351 is fixed to one side of the support frame 1. The two first gears 352 are respectively sleeved and fixed at both ends of the rotating shaft 31 inside the mixing tank 2. The multiple second gears 353 are respectively sleeved and fixed at both ends of each baffle rod 33, and the second gears 353 mesh with the first gears 352. By utilizing the meshing relationship between the first gears 352 and the second gears 353, the rotating shaft 31 and the baffle rod 33 can rotate in opposite directions using only a single motor.

[0032] Reference Figure 2 It also includes two partitions 4, which are fixed inside the mixing tank 2. The two partitions 4 are located between the first gear 352 and the stirring plate 32 at both ends, dividing the interior of the mixing tank 2 into three independent spaces. The partitions 4 are provided with multiple clearance holes for the rotating shaft 31 and multiple baffle rods 33 to pass through. The partitions 4 are used to isolate the first gear 352 and the second gear 353 from the material during mixing, so as to prevent the material from flowing in and solidifying, which would affect the meshing and rotation of the first gear 352 and the second gear 353.

[0033] Reference Figure 2-3 The stirring plate 32 is provided with multiple clearance grooves 321, and the stirring plate 32 rotates in cooperation with the baffle plate 34 through the clearance grooves 321. The coordinated rotation of the stirring plate 32 and the baffle plate 34 expands the stirring range of the stirring plate 32, and makes the flow direction of the material between the stirring plate 32 and the baffle plate 34 more complex, thereby reducing the situation of material sticking to the wall of the mixing tank 2 during stirring, improving the stirring quality, and achieving uniform mixing of materials more quickly.

[0034] Reference Figure 2-3 The stirring plate 32 has a large number of mesh holes 322; the baffle plate 34 has a flow guide groove 341. Since the mesh holes 322 and the flow guide groove 341 allow some material to pass through when rotating, the fineness of the stirring is improved, and ultimately the uniformity and fineness of the stirring are further improved.

[0035] Reference Figure 1-2 It also includes a discharge pipe 5 and a butterfly valve 6. The mixing tank 2 has a U-shaped cross-section, with the discharge port located on the U-shaped arc surface. The discharge pipe 5 is connected to the discharge port, and the butterfly valve 6 is installed on the discharge pipe 5. The U-shaped cross-section design allows the stone paint material to flow naturally towards the U-shaped arc surface during the discharge process, reducing the amount of residue left in the tank. The direct connection between the discharge pipe 5 and the discharge port guides the discharge of the stone paint, while the butterfly valve 6 allows the discharge pipe 5 to be quickly closed when needed, preventing material from flowing out when not discharging.

[0036] Reference Figure 1-2 The system also includes a tilting structure 7, which comprises a chain 71, a drive gear 72, and a power source. The chain 71 is fixed to the outer surface of one end of the U-shaped arc of the mixing tank 2. The drive gear 72 meshes with the chain 71. The power source is fixed to the support frame 1 and is used to drive the gear 72 to rotate. By using the power source to drive the gear 72 to rotate, the meshing chain 71 causes the mixing tank 2 to tilt, thereby shaking the mixing tank 2, accelerating the flow of the prepared stone paint, and reducing residue. The power source should be a geared motor 73 to drive the drive gear 72 to facilitate control of the tilt angle of the mixing tank 2.

[0037] Reference Figure 1 It also includes a baffle assembly 8, which includes a baffle cover 81 and a cover plate 82. The feed inlet is open and located on the top surface of the mixing tank 2. The baffle cover 81 is fixed around the top surface of the mixing tank 2, and the cover plate 82 is hinged to one side of the baffle cover 81. The cover plate 82 is used to seal the mixing tank 2. The open design of the feed inlet makes it convenient for operators to pour materials into the mixing tank 2, while the design of the baffle cover 81 reduces the possibility of some materials being spilled outside due to the airflow during the pouring process. At the same time, the cover plate 82 prevents materials from splashing out of the mixing tank 2 during the mixing process.

[0038] Of course, the above are just typical examples of this utility model. In addition, this utility model may have many other specific implementation methods. All technical solutions formed by equivalent substitution or equivalent transformation fall within the scope of protection claimed by this utility model.

Claims

1. A horizontal stone paint mixer, comprising a support frame (1) and a mixing tank (2) having a feed inlet and a discharge outlet, wherein the mixing tank (2) is rotatably connected to the support frame (1); characterized in that, It also includes a multi-directional stirring structure (3), which includes a rotating shaft (31), multiple stirring plates (32), multiple baffle rods (33), multiple baffles (34) and a driving structure (35). The rotating shaft (31) is rotatably connected between the support frames (1) and passes through the stirring tank (2) along its length. The multiple stirring plates (32) are circumferentially arranged on the rotating shaft (31) inside the stirring tank (2). The multiple baffle rods (33) are rotatably connected inside the stirring tank (2) and are circumferentially arranged around the rotating shaft (31). The multiple baffles (34) are circumferentially arranged on each baffle rod (33). The driving structure (35) is used to drive the rotating shaft (31) and the baffle rods (33) to rotate and make the rotating shaft (31) and the baffle rods (33) rotate in opposite directions.

2. The horizontal stone paint mixer according to claim 1, characterized in that, The drive structure (35) includes a first motor (351), two first gears (352) and a plurality of second gears (353). The output end of the first motor (351) is disposed on the rotating shaft (31) and the first motor (351) is disposed on one side of the support frame (1). The two first gears (352) are respectively sleeved and fixed on both ends of the rotating shaft (31) located inside the mixing tank (2). The plurality of second gears (353) are respectively sleeved and fixed on both ends of each baffle rod (33), and the second gears (353) mesh with the first gears (352).

3. A horizontal stone paint mixer according to claim 1, characterized in that, It also includes two partitions (4), which are fixed inside the mixing tank (2). The two partitions (4) are located between the first gear (352) and the stirring plate (32) at both ends, dividing the interior of the mixing tank (2) into three independent spaces. Multiple clearance holes are provided on the partitions (4), which are used for the rotating shaft (31) and multiple baffle rods (33) to pass through.

4. A horizontal stone paint mixer according to claim 1, characterized in that, The stirring plate (32) is provided with a plurality of clearance grooves (321), and the stirring plate (32) rotates in cooperation with the baffle plate (34) through the clearance grooves (321).

5. A horizontal stone paint mixer according to claim 1, characterized in that, The stirring plate (32) has a large number of mesh holes (322); the baffle plate (34) has a flow guide groove (341).

6. A horizontal stone paint mixer according to claim 1, characterized in that, It also includes a discharge pipe (5) and a butterfly valve (6). The mixing tank (2) has a U-shaped cross-section. The discharge port is located on the U-shaped arc surface. The discharge pipe (5) is connected to the discharge port. The butterfly valve (6) is located on the discharge pipe (5).

7. A horizontal stone paint mixer according to claim 6, characterized in that, It also includes a tilting structure (7), which includes a chain (71), a drive gear (72) and a power source. The chain (71) is set on the outer side of one end of the U-shaped arc surface of the mixing tank (2). The drive gear (72) meshes with the chain (71). The power source is set on the support frame (1) and is used to drive the gear (72) to rotate.