Continuous rotary mixing equipment

The design of the cylinder and mixing components of the continuous rotary mixing equipment solves the problem of uniform mixing of lumps and high-moisture-content clay in contaminated soil, thus improving the soil remediation effect.

CN223474860UActive Publication Date: 2025-10-28FUJIAN SOUTHERN HIGHWAY MECHANICAL CO LTD
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Patent Information

Application Number
CN202423033197.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-28
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing mixing devices struggle to achieve uniform mixing of agents when treating contaminated soil clumps or clayey and sandy soils with high water content, resulting in reduced soil remediation effectiveness.

Method used

The continuous rotary mixing equipment is used, through the cooperation of the barrel assembly and the stirring assembly, and the rotary motor drives the rotating barrel and the stirring motor drives the flexible blades to achieve efficient crushing and uniform mixing of the contaminated soil.

Benefits of technology

It improves the uniform mixing efficiency of agents in contaminated soil and enhances the soil remediation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides continuous rotary mixing equipment which comprises a rack, a barrel assembly is arranged on the rack, a stirring assembly is arranged in the barrel assembly, and the stirring assembly is driven by a stirring motor; the barrel assembly comprises an upper barrel and a lower barrel which are installed on the rack, a rotating barrel rotationally connected to the rack is arranged between the upper barrel and the lower barrel, and the rotating barrel is driven by a rotating motor; the stirring assembly comprises a rotating shaft in transmission connection with a stirring motor, and multiple layers of flexible cutters are arranged on the rotating shaft. According to the structure, under the cooperation of the barrel assembly and the stirring assembly, the rotating motor drives the rotating barrel to rotate, the auxiliary mixing effect can be achieved, the mixing efficiency is improved, the stirring motor drives the rotating shaft of the stirring assembly, the rotating shaft drives the flexible cutter, and the stirring efficiency is improved. And clots or high-water-content-ratio cohesive soil and sandy soil can be crushed and mixed, so that an added agent is uniformly fused into the polluted soil, and the soil remediation effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of construction waste and sludge treatment technology, and in particular to a continuous rotary mixing equipment. Background Technology

[0002] Soil remediation is a technical measure to restore contaminated soil to its normal function. Commonly used soil remediation technologies can be broadly classified into three methods: physical, chemical, and biological. Soil remediation is widely used in river embankment and roadbed engineering, road body and subgrade engineering in road engineering, and the improvement and backfilling of excavated soil for structures.

[0003] Existing soil remediation mixing devices involve adding chemicals into the device during use. However, when mixing contaminated soil containing clumps or high-moisture clay and sandy soil, it is not easy to evenly integrate the added chemicals with the contaminated soil, resulting in reduced soil remediation effectiveness. Utility Model Content

[0004] This utility model discloses a continuous rotary mixing equipment, which mainly solves the problem that traditional mixing devices are not easy to uniformly mix lumps or high moisture content clay and sandy soil in contaminated soil.

[0005] To achieve the aforementioned objective, the technical solution of this utility model is implemented as follows:

[0006] This utility model provides a continuous rotary mixing device, including a frame, a cylinder assembly on the frame, a stirring assembly inside the cylinder assembly, and the stirring assembly being driven by a stirring motor;

[0007] The cylinder assembly includes an upper cylinder and a lower cylinder mounted on a frame, and a rotating cylinder rotatably connected to the frame is provided between the upper cylinder and the lower cylinder, the rotating cylinder being driven by a rotary motor;

[0008] The stirring assembly includes a rotating shaft that is driven and connected to a stirring motor. The rotating shaft is provided with multiple layers of flexible blades, each layer of flexible blades consisting of multiple flexible blades.

[0009] In one embodiment, fixed flanges are fixed at both ends of the rotating shaft, and multiple movable flanges are arranged between the two fixed flanges. Each layer of flexible cutter is clamped by two movable flanges. Multiple adjusting rods are arranged on the two fixed flanges, and one end of the flexible blade is arranged on the adjusting rod, which passes through the movable flange.

[0010] In one embodiment, the flexible blade includes a blade and a chain, one end of which is connected to the blade and the other end of which is connected to an adjusting rod.

[0011] In one embodiment, the adjusting rod is a lead screw, and adjusting nuts are provided on both sides of the adjusting rod corresponding to the movable flange.

[0012] In one embodiment, the rotating cylinder is provided with gaps between itself and both the upper and lower cylinders. The upper and lower cylinders are provided with baffles at positions corresponding to the gaps. The baffles include rubber baffles installed on the upper and lower cylinders, and the rubber baffles cover the gaps.

[0013] In one embodiment, the baffle assembly further includes a pressure plate that presses against the surface of the rubber baffle.

[0014] In one embodiment, a plurality of scraper blades are provided between the upper cylinder and the lower cylinder, and the scraper blades have a gap with the inner surface of the rotating cylinder.

[0015] In one embodiment, the output end of the stirring motor is provided with an output pulley, and the rotating shaft is provided with a transmission pulley, and the output pulley and the transmission pulley are connected by a transmission belt.

[0016] In one embodiment, the output end of the rotary motor is provided with an output gear, and the rotating cylinder is provided with a transmission gear, wherein the output gear meshes with the transmission gear.

[0017] In one embodiment, a plurality of radial rollers and axial rollers are provided on the frame at positions corresponding to the rotating cylinder, and both the radial rollers and the axial rollers abut against the rotating cylinder.

[0018] The advantages or beneficial effects of the above technical solution include at least the following: when mixing clumps or high-moisture-content clay and sandy soil in contaminated soil, the combination of the cylinder assembly and the mixing assembly, with the rotary motor driving the rotating cylinder to rotate relative to the upper and lower cylinders, can play an auxiliary mixing role to improve mixing efficiency. The mixing motor drives the rotating shaft of the mixing assembly, which in turn drives the flexible blades of the flexible cutter to rotate. Through the rotation of the flexible blades, the clumps or high-moisture-content clay and sandy soil can be broken and mixed, so as to uniformly integrate the added agent into the contaminated soil and improve the soil remediation effect. Attached Figure Description

[0019] The accompanying drawings illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the principles of the present invention. These drawings are included to provide a further understanding of the present invention and are incorporated in and constitute a part of this specification.

[0020] Figure 1 A schematic diagram of a continuous rotary mixing apparatus according to an exemplary embodiment of the present invention is shown;

[0021] Figure 2 A cross-sectional schematic diagram of a continuous rotary mixing apparatus according to an exemplary embodiment of the present invention is shown;

[0022] Figure 3 A schematic diagram of a stirring assembly according to an exemplary embodiment of the present invention is shown;

[0023] Figure 4 A side view schematic diagram of a continuous rotary mixing apparatus according to an exemplary embodiment of the present invention is shown.

[0024] Explanation of reference numerals in the attached figures:

[0025] 1. Rack;

[0026] 2. Cylinder assembly;

[0027] 21. Upper cylinder; 211. Feed inlet; 212. Inspection port; 22. Lower cylinder; 221. Discharge port; 23. Rotating cylinder; 24. Material baffle assembly; 241. Rubber baffle; 242. Pressure plate; 25. Scraper;

[0028] 3. Stirring components;

[0029] 31. Shaft; 32. Fixed flange; 33. Movable flange; 34. Flexible blade; 341. Blade; 342. Chain; 35. Adjusting rod;

[0030] 4. Agitator motor;

[0031] 41. Output pulley; 42. Drive pulley; 43. Drive belt;

[0032] 5. Rotary electric motor;

[0033] 51. Output gear; 52. Transmission gear; 53. Radial roller; 54. Axial roller. Detailed Implementation

[0034] Embodiments of the present invention will now be described in more detail with reference to the accompanying drawings. While some embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the accompanying drawings and embodiments of the present invention are for illustrative purposes only and are not intended to limit the scope of protection of the present invention.

[0035] It should be noted that, where there is no conflict, the embodiments and features described in these embodiments can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0036] The term "comprising" and its variations as used herein are open-ended, meaning "including but not limited to". The term "based on" means "at least partially based on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments". Definitions of other terms will be given in the following description. It should be noted that the concepts of "first", "second", etc., mentioned in this utility model are only used to distinguish different devices, modules, or units, and are not used to limit the order of functions performed by these devices, modules, or units or their interdependencies.

[0037] It should be noted that the terms "a" and "a plurality of" used in this utility model are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0038] The names of the messages or information exchanged between the multiple devices in this embodiment of the invention are for illustrative purposes only and are not intended to limit the scope of these messages or information.

[0039] See Figure 1 , Figure 2 and Figure 3 The present invention provides a continuous rotary mixing device, including a frame 1, a cylinder assembly 2 on the frame 1, a stirring assembly 3 in the cylinder assembly 2, and the stirring assembly 3 being driven by a stirring motor 4; wherein the stirring motor 4 can use frequency conversion speed regulation to control the spindle speed, thereby realizing the adjustment of different particle sizes of the raw materials.

[0040] The cylinder assembly 2 includes an upper cylinder 21 and a lower cylinder 22 mounted on the frame 1. A rotating cylinder 23, rotatably connected to the frame 1, is provided between the upper cylinder 21 and the lower cylinder 22. The rotating cylinder 23 is driven by a rotary motor 5. The upper cylinder 21 is provided with a feed inlet 211 and a maintenance port 212, and the lower cylinder 22 is provided with a discharge port 221. The feed inlet 211 is used to feed materials, and the discharge port 221 is used to discharge the mixed materials. The maintenance port 212 facilitates maintenance. Wear-resistant liners can be provided on the inner walls of the upper cylinder 21, the lower cylinder 22, and the rotating cylinder 23 to increase the service life of the equipment.

[0041] The stirring assembly 3 includes a rotating shaft 31 that is driven and connected to the stirring motor 4. The rotating shaft 31 is provided with multiple layers of flexible blades, each layer of flexible blades consisting of multiple flexible blades 34. The flexible blades 34 can be fixedly connected to the rotating shaft 31.

[0042] With the above structure, when mixing clumps or high-moisture-content clay and sandy soil in contaminated soil, the cylinder assembly 2 and the mixing assembly 3 work together. The rotary motor 5 drives the rotating cylinder 23 to rotate relative to the upper cylinder 21 and the lower cylinder 22, which can play an auxiliary role in mixing and improve mixing efficiency. The mixing motor 4 drives the rotating shaft 31 of the mixing assembly 3, which can drive the flexible blades 34 of the flexible cutter to rotate. Through the rotation of the flexible blades 34, the clumps or high-moisture-content clay and sandy soil can be broken and mixed, so that the added agent can be evenly integrated into the contaminated soil, thereby improving the soil remediation effect.

[0043] In one embodiment, see Figure 3 The rotating shaft 31 has fixed flanges 32 at both ends, and multiple movable flanges 33 are arranged between the two fixed flanges 32. Each layer of flexible cutters is clamped by two movable flanges 33. Multiple adjusting rods 35 are arranged on the two fixed flanges 32. One end of the flexible blade 34 is set on the adjusting rod 35, and the adjusting rod 35 passes through the movable flange 33. One end of the flexible blade 34 of the flexible cutter can be equipped with a movable locking buckle for easy connection to the adjusting rod 35, while the other end is made of wear-resistant materials such as hard alloy to reduce wear and replacement cycles. In practical applications, the distance between adjacent layers of flexible cutters can be adjusted by the movable flanges 33 to facilitate adjustments according to mixing requirements.

[0044] The adjusting rod 35 is a lead screw, and adjusting nuts are provided on both sides of the adjusting rod 35 corresponding to the movable flange 33. In practical applications, the position of the movable flange 33 on the adjusting rod 35 can be adjusted by the threaded engagement of the adjusting nuts and the adjusting rod 35, so as to adjust the distance between adjacent flexible cutters.

[0045] In one embodiment, see Figure 3 The flexible blade 34 includes a blade 341 and a chain 342. One end of the chain 342 is connected to the blade 341, and the other end is connected to the adjusting rod 35. In practical applications, the chain 342 and the blade 341 work together to allow the blade 341 to be flexibly connected to the adjusting rod 35, thereby enabling the rotating shaft 31 to swing the blade 341, thus ensuring the crushing effect.

[0046] In one embodiment, see Figure 1 , Figure 2 and Figure 4The rotating cylinder 23 has gaps with both the upper cylinder 21 and the lower cylinder 22. Material-blocking components 24 are installed on the upper cylinder 21 and the lower cylinder 22 at positions corresponding to these gaps. Each material-blocking component 24 includes a rubber baffle 241 installed on the upper cylinder 21 and the lower cylinder 22, covering the gaps. In practical applications, the rubber baffles 241 of the material-blocking component 24 can seal the gaps to prevent material leakage.

[0047] The baffle assembly 24 also includes a pressure plate 242, which presses tightly against the surface of the rubber baffle 241. In practical applications, the pressure plate 242 can tightly fix the rubber baffle 241 to the upper cylinder 21 and the lower cylinder 22.

[0048] In one embodiment, see Figure 2 Multiple scraper blades 25 are provided between the upper cylinder 21 and the lower cylinder 22, and there is a gap between the scraper blades 25 and the inner surface of the rotating cylinder 23. In practical applications, by installing the two ends of the scraper blades 25 on the upper cylinder 21 and the lower cylinder 22, the rotating cylinder 23 moves relative to the scraper blades 25 when it rotates, thereby scraping off the high-humidity material on the combat suit and the inner wall. Setting a certain gap between the scraper blades 25 and the inner surface of the rotating cylinder 23 can avoid interference when the rotating cylinder 23 rotates.

[0049] In one embodiment, see Figure 1 , Figure 2 and Figure 4 The output end of the stirring motor 4 is equipped with an output pulley 41, and the rotating shaft 31 is equipped with a transmission pulley 42. The output pulley 41 and the transmission pulley 42 are connected by a transmission belt 43. In practical applications, the power of the stirring motor 4 can be transmitted to the rotating shaft 31 through the cooperation of the output pulley 41, the transmission pulley 42, and the transmission belt 43, so as to drive the rotation of the rotating shaft 31. Protective covers can be installed at the positions of the output pulley 41, the transmission pulley 42, and the transmission belt 43 to protect these transmission components.

[0050] The output end of the rotary motor 5 is equipped with an output gear 51, and the rotating cylinder 23 is equipped with a transmission gear 52. The output gear 51 and the transmission gear 52 mesh with each other. In practical applications, the power of the rotary motor 5 can be transmitted to the rotating cylinder 23 through the cooperation of the output gear 51 and the transmission gear 52, so as to drive the rotation of the rotating cylinder 23. Protective covers can be installed at the positions of the output gear 51 and the transmission gear 52 to protect the transmission components.

[0051] Multiple radial rollers 53 and axial rollers 54 are arranged on the frame 1 at positions corresponding to the rotating cylinder 23, with both radial rollers 53 and axial rollers 54 abutting against the rotating cylinder 23. In practical applications, the radial rollers 53 and axial rollers 54 provide radial and axial support for the rotating cylinder 23, thereby ensuring its stable rotation.

[0052] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0053] Those skilled in the art should understand that the above embodiments are merely for clearly illustrating the present invention and are not intended to limit the scope of the present invention. For those skilled in the art, other changes or modifications can be made based on the above-described invention, and these changes or modifications still fall within the scope of the present invention.

Claims

1. A continuous rotary mixing apparatus, characterized in that, Includes a frame, on which a cylindrical assembly is mounted, and within the cylindrical assembly is a stirring assembly, which is driven by a stirring motor; The cylinder assembly includes an upper cylinder and a lower cylinder mounted on a frame, and a rotating cylinder rotatably connected to the frame is provided between the upper cylinder and the lower cylinder. The rotating cylinder is driven by a rotary motor. The stirring assembly includes a rotating shaft that is driven and connected to a stirring motor. The rotating shaft is provided with multiple layers of flexible blades, each layer of flexible blades consisting of multiple flexible blades.

2. The continuous rotary mixing equipment as described in claim 1, characterized in that, The two ends of the rotating shaft are fixed with fixed flanges, and multiple movable flanges are arranged between the two fixed flanges. Each layer of flexible cutter is clamped by two movable flanges. Multiple adjusting rods are arranged on the two fixed flanges. One end of the flexible blade is arranged on the adjusting rod, and the adjusting rod passes through the movable flange.

3. The continuous rotary mixing equipment as described in claim 2, characterized in that, The flexible blade includes a blade and a chain, with one end of the chain connected to the blade and the other end connected to an adjusting rod.

4. The continuous rotary mixing equipment as described in claim 2, characterized in that, The adjusting rod is a lead screw, and adjusting nuts are provided on both sides of the adjusting rod corresponding to the movable flange.

5. The continuous rotary mixing equipment as described in claim 1, characterized in that, The rotating cylinder is provided with gaps in both the upper and lower cylinders. The upper and lower cylinders are provided with baffles at the positions corresponding to the gaps. The baffles include rubber baffles installed on the upper and lower cylinders, and the rubber baffles cover the gaps.

6. The continuous rotary mixing equipment as described in claim 5, characterized in that, The baffle assembly also includes a pressure plate, which presses tightly against the surface of the rubber baffle.

7. The continuous rotary mixing equipment as described in claim 1, characterized in that, Multiple scraper blades are provided between the upper cylinder and the lower cylinder, and there is a gap between the scraper blades and the inner surface of the rotating cylinder.

8. The continuous rotary mixing equipment as described in claim 1, characterized in that, The output end of the stirring motor is provided with an output pulley, and the rotating shaft is provided with a transmission pulley. The output pulley and the transmission pulley are connected by a transmission belt.

9. The continuous rotary mixing equipment as described in claim 1, characterized in that, The output end of the rotary motor is provided with an output gear, and the rotating cylinder is provided with a transmission gear, the output gear meshing with the transmission gear.

10. The continuous rotary mixing equipment as described in claim 1, characterized in that, The frame is provided with multiple radial rollers and axial rollers at positions corresponding to the rotating cylinder, and both the radial rollers and axial rollers are in contact with the rotating cylinder.