Efficient full-automatic hyperbolic aluminum veneer spraying device

Abstract

The utility model relates to the technical field of spraying devices, and discloses an efficient full-automatic hyperbolic aluminum veneer spraying device which comprises a frame, the left end and the right end of the top of the frame are both fixedly connected with sliding groove boxes, the middles of the sliding groove boxes are slidably connected with sliding blocks, and the middles of the sliding blocks are rotatably connected with rotating long columns. And the left side of the long rotating column penetrates through the sliding block on the left side and is fixedly connected with a short connecting column, a spraying mechanism is installed on the front side of the middle of the long rotating column, a placing plate is installed in the middle of the frame, a spring is fixedly connected to the rear side of the sliding block on the left side, and the spring is fixedly connected with the sliding groove box. According to the spraying device, the rotating short column is rotated, then the rotating long column is rotated, the spraying mechanism is made to be horizontal, the motor is started, the pulley rotates and winds the rope, the sliding block moves forwards along the sliding groove box, the spring rebounds to pull the sliding block backwards, vertical spraying and transverse spraying are converted, the spraying angle diversity of the spraying device is increased, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of spraying equipment technology, and in particular to a high-efficiency fully automatic hyperbolic aluminum single-panel spraying device. Background Technology

[0002] The high-efficiency fully automatic hyperbolic aluminum panel spraying device is an advanced piece of equipment specifically designed for spraying hyperbolic aluminum panels. The hyperbolic aluminum panel to be sprayed is placed on a conveyor system, which transports the panel to the spraying area. In the spraying area, the spraying system automatically sprays the panel according to preset spraying parameters. After spraying, the panel enters a drying system for drying and curing, and is finally output through the conveyor system. The entire process is precisely controlled by a control system, achieving fully automated operation.

[0003] A search revealed Chinese Patent Publication No. CN217615437U, which discloses a high-efficiency fully automatic hyperbolic aluminum single-panel spraying device, comprising: a panel drag belt, which adopts a long strip design; a spraying support plate, which is installed on the upper end face of the panel drag belt and adopts a square plate design, with the panel drag belt perpendicular to the spraying support plate; a panel conveyor belt, which is installed above the spraying support plate; and a spray nozzle, which is installed on the front end face of the spraying support plate and can be freely detached from the spraying support plate by sleeve connection. This fully automatic hyperbolic aluminum single-panel spraying device... The entire system adopts an automated structural design. By docking with a robotic arm, it can place the aluminum panels to be coated between the panel conveyor belt and the panel drag belt, realizing automated coating operations on a large number of aluminum panels. Moreover, the coating size can be adjusted at any time, saving the time of changing spray heads when coating aluminum panels of different sizes and improving the overall coating efficiency of the equipment. However, different aluminum panels require different coating methods. Simply using upright or horizontal coating methods cannot meet the coating needs of all aluminum panels, thus reducing production efficiency and increasing the failure rate. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a high-efficiency fully automatic hyperbolic aluminum panel spraying device, which aims to improve the problem that different aluminum panels require different spraying methods in the existing technology, and that a single upright or horizontal spraying method cannot meet the spraying needs of all aluminum panels.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a high-efficiency fully automatic double-curved aluminum single-panel spraying device, comprising a frame, with sliding boxes fixedly connected to the top left and right ends of the frame, a sliding block slidably connected to the middle of the sliding box, a rotating long column rotatably connected to the middle of the sliding block, a connecting short column fixedly connected to the left side of the rotating long column passing through the left sliding block, a spraying mechanism installed on the front side of the middle of the rotating long column, a placement plate installed in the middle of the frame, a spring fixedly connected to the rear side of the left sliding block, the spring being fixedly connected to the sliding box, a motor provided on the top left side of the frame, a connecting rod fixedly connected to the output end of the motor, a pulley fixedly connected to the middle of the connecting rod, the pulley being fixedly connected to the left sliding block via a second connecting rope, and a clamping mechanism installed on the top front side of the frame for clamping the aluminum single panel.

[0006] The above technical solution involves rotating a long column to bring the spraying mechanism to a horizontal position. After starting the motor, the pulley rotates and winds the rope, causing the sliding block to move forward along the chute. Subsequently, the spring's rebound force pulls the sliding block back, thus achieving the conversion between vertical and horizontal spraying. This increases the diversity of spraying angles and effectively improves work efficiency.

[0007] As a further description of the above technical solution:

[0008] The clamping mechanism includes a driving bevel gear, which is mounted on the right side of the connecting rod. A right-angle rod is fixedly connected to the middle of the right side of the driving bevel gear. A driven bevel gear is meshed with the front side of the driving bevel gear. A rotating column is fixedly connected to the rear side of the driven bevel gear. A connecting circular plate is fixedly connected to the rear side of the rotating column. A first connecting rope is slidably connected to the outer wall of the rotating column. Fixed strips are fixedly connected to both ends of the first connecting rope. Fixed strips are fixedly connected to the upper and lower ends of the fixed strips.

[0009] Through the above technical solution: the rotation of the connecting rod causes the active bevel gear to rotate and mesh with the driven bevel gear for transmission, while the rotating column moves with the rotation of the driven bevel gear, causing the first connecting rope to slide. This action changes the position of the fixed strip, and the fixed strip clamps the aluminum single plate, making the fixed strips move closer to each other to enhance the clamping stability, thereby improving the overall stability of the equipment.

[0010] As a further description of the above technical solution:

[0011] A turntable is fixedly connected to the left side of the connecting short column, and a rotating short column is fixedly connected to the top of the turntable. A protective sleeve is installed on the outside of the rotating short column.

[0012] The above technical solution ensures that the rotating short column is not damaged by the installation of the protective sleeve.

[0013] As a further description of the above technical solution:

[0014] A protective box is installed on the top left side of the frame, and a first handle is fixedly connected to the top of the protective box.

[0015] The above technical solution aims to prevent damage to the motor by installing a protective box.

[0016] As a further description of the above technical solution:

[0017] The frame is fixedly connected to the left and right ends of the middle section with a slot block, and a blocking plate is engaged in the middle of the slot block.

[0018] The above technical solution aims to prevent paint from splashing outside the device by installing a baffle plate.

[0019] As a further description of the above technical solution:

[0020] Cabinet doors are installed on the left and right sides of the bottom front side of the frame, and a second handle is fixedly connected to the front side of the cabinet door.

[0021] The above technical solution allows the cabinet door to be opened by using the second handle, enabling internal inspection.

[0022] As a further description of the above technical solution:

[0023] A support plate is fixedly connected to the bottom of the frame, and forklift holes are provided at both the left and right ends of the middle part of the support plate.

[0024] The above technical solution makes the device easier to move by opening the forklift hole.

[0025] As a further description of the above technical solution:

[0026] A fixing block is fixedly connected to the front of the top right end of the frame, and a display screen is installed on the front of the fixing block.

[0027] The above technical solution allows for a more intuitive observation of the process of this device through the installation of a display screen.

[0028] This utility model has the following beneficial effects:

[0029] 1. In this utility model, rotating the short column causes the long column to rotate, making the spraying mechanism horizontal. Starting the motor causes the pulley to rotate and wind the rope. The sliding block moves forward along the slide box, and the spring rebounds to pull the sliding block backward, realizing the conversion between vertical and horizontal spraying, increasing the diversity of spraying angles of the equipment, and improving work efficiency.

[0030] 2. In this utility model, the connecting rod rotates to drive the active bevel gear to rotate and mesh with the driven bevel gear for transmission. The right-angle rod fixes the position of the active bevel gear, and the rotating column rotates with the driven bevel gear, causing the first connecting rope to slide, thereby changing the position of the fixed strip. The aluminum single plate is clamped by the fixed strip, and the fixed strips move closer to each other to enhance the clamping stability and improve the stability of the equipment. Attached Figure Description

[0031] Figure 1 This is a perspective view of the high-efficiency fully automatic hyperbolic aluminum single-panel spraying device proposed in this utility model;

[0032] Figure 2 This is a front view of the high-efficiency fully automatic hyperbolic aluminum single-panel spraying device proposed in this utility model;

[0033] Figure 3 This is a top view of the high-efficiency fully automatic hyperbolic aluminum single-panel spraying device proposed in this utility model;

[0034] Figure 4 This is a partial structural schematic diagram of the high-efficiency fully automatic hyperbolic aluminum single-panel spraying device proposed in this utility model;

[0035] Figure 5 This is a schematic diagram of the clamping mechanism of the high-efficiency fully automatic hyperbolic aluminum single-panel spraying device proposed in this utility model.

[0036] Legend:

[0037] 1. Frame; 2. Clamping mechanism; 201. Driving bevel gear; 202. Fixing bar; 203. Right-angle rod; 204. Driven bevel gear; 205. First connecting rope; 206. Fixing long bar; 207. Rotating column; 208. Connecting circular plate; 3. Slide box; 4. Sliding block; 5. Rotating long column; 6. Spraying mechanism; 7. Spring; 8. Connecting rod; 9. Turntable; 10. Protective sleeve; 11. Second connecting rope; 12. Protective box; 13. First handle; 14. Pulley; 15. Placement plate; 16. Cabinet door; 17. Second handle; 18. Support plate; 19. Forklift hole; 20. Display screen; 21. Fixing block; 22. Blocking plate; 23. Slot block; 24. Rotating short column; 25. Connecting short column; 26. Motor. Detailed Implementation

[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0039] Reference Figure 1 , Figure 3 and Figure 4 This utility model provides an embodiment of a high-efficiency fully automatic hyperbolic aluminum single-panel spraying device, comprising a frame 1, with sliding boxes 3 fixedly connected to the top left and right ends of the frame 1. The installation of the sliding boxes 3 makes the movement more stable. A sliding block 4 is slidably connected to the middle of the sliding box 3, and a rotating column 5 is rotatably connected to the middle of the sliding block 4. A connecting short column 25 passes through the left sliding block 4 and is fixedly connected to the left side of the rotating column 5. A spraying mechanism 6 is installed on the front side of the middle of the rotating column 5. A placement plate 15 is installed in the middle of the frame 1. A spring 7 is fixedly connected to the rear side of the left sliding block 4 and is fixedly connected to the sliding box 3. A motor 26 is provided on the top left side of the frame 1, and the output end of the motor 26... A connecting rod 8 is fixedly connected. The operation of the motor 26 will drive the connecting rod 8 to rotate. A pulley 14 is fixedly connected to the middle of the connecting rod 8. The pulley 14 and the left sliding block 4 are fixedly connected by the second connecting rope 11. A clamping mechanism 2 is installed on the top front side of the frame 1. The clamping mechanism 2 is used to clamp the aluminum single panel. A turntable 9 is fixedly connected to the left side of the connecting short column 25. A rotating short column 24 is fixedly connected to the top of the turntable 9. A protective sleeve 10 is installed on the outside of the rotating short column 24. A protective box 12 is installed on the top left side of the frame 1. A first handle 13 is fixedly connected to the top of the protective box 12. A slot block 23 is fixedly connected to both the left and right ends of the middle of the frame 1. A blocking plate 22 is engaged in the middle of the slot block 23.

[0040] Specifically, by rotating the short column 24, the turntable 9 rotates accordingly, causing the connecting short column 25 to rotate. As the connecting short column 25 rotates, the rotating long column 5 connected to it also rotates. The spraying mechanism 6 installed on the front side of the rotating long column 5 will be adjusted to a horizontal position as the rotating long column 5 rotates. Next, the motor 26 is started, and the operation of the motor 26 will drive the pulley 14 to rotate, so that the second connecting rope 11 is wound around the outside of the pulley 14. As the pulley 14 rotates, the sliding block 4 will slide forward inside the slide box 3. Using the elastic force of the spring 7, the sliding block 4 can be pulled backward. Through the above process, it is possible to switch between vertical spraying and horizontal spraying, so that the same spraying equipment can achieve multiple spraying angles, thereby avoiding the limitations that may be caused by a single spraying method, and thus improving the flexibility and efficiency of the spraying operation. The installation of the baffle plate 22 prevents paint from splashing outside the device during spraying, and the installation of the protective box 12 prevents the motor 26 from being damaged.

[0041] Reference Figure 1 , Figure 3 and Figure 5The clamping mechanism 2 includes an active bevel gear 201, which is installed on the right side of the connecting rod 8. A right-angle rod 203 is fixedly connected to the middle of the right side of the active bevel gear 201. A driven bevel gear 204 is meshed with the front side of the active bevel gear 201, and the active bevel gear 201 and the driven bevel gear 204 mesh and drive each other. A rotating column 207 is fixedly connected to the rear side of the driven bevel gear 204. A connecting circular plate 208 is fixedly connected to the rear side of the rotating column 207. A first connecting rope 205 is slidably connected to the outer wall of the rotating column 207. Fixed strips 206 are fixedly connected to both ends of the first connecting rope 205. The installation of the first connecting rope 205 allows the position of the fixed strips 206 to be adjusted relatively. Fixed strips 202 are fixedly connected to the upper and lower ends of the fixed strips 206. A fixed block 21 is fixedly connected to the front side of the top right end of the frame 1. A display screen 20 is installed on the front side of the fixed block 21.

[0042] Specifically, the rotation of the connecting rod 8 causes the active bevel gear 201 to rotate, which in turn causes the active bevel gear 201 to mesh with the driven bevel gear 204. To ensure that the position of the active bevel gear 201 remains unchanged, the right-angle rod 203 is installed on the right side of the active bevel gear 201. At the same time, the rotating column 207 rotates accordingly with the rotation of the driven bevel gear 204, causing the first connecting rope 205 wrapped around the outer wall of the rotating column 207 to slide. The sliding of the first connecting rope 205 further allows the position of the fixed strip 206 to be adjusted relatively. In order to achieve a stable clamping of the aluminum panel, the fixing strip 202 is fixed at both ends of the first connecting rope 205. When the aluminum panel needs to be clamped, the positions of the two fixing strips 206 will move closer to each other, thereby making the clamping more stable and ensuring the reliability and accuracy of the operation. The installation of the display screen 20 makes the operation more intuitive and convenient. The motor 26 is model M3508.

[0043] Reference Figure 1 , Figure 2 and Figure 3 Cabinet doors 16 are installed on the left and right sides of the bottom front side of the frame 1. A second handle 17 is fixedly connected to the front side of the cabinet door 16. A support plate 18 is fixedly connected to the bottom of the frame 1. Forklift holes 19 are opened on the left and right sides of the middle part of the support plate 18.

[0044] Specifically, the cabinet door 16 can be opened by installing the second handle 17, and the device can be moved by opening the forklift hole 19 at the bottom.

[0045] Working principle: By rotating the short column 24, the connecting short column 25 rotates, and the rotating long column 5 also rotates accordingly. The spraying mechanism 6 installed on the front side of the rotating long column 5 will be in a horizontal position. Then, the motor 26 is turned on, causing the pulley 14 to rotate and the second connecting rope 11 to be wound around the outer wall of the pulley 14. The sliding block 4 will slide forward inside the slide box 3. Through the rebound of the spring 7, the sliding block 4 can be pulled backward. Through the above process, the conversion between vertical spraying and horizontal spraying can be realized, that is, the same equipment can have multiple spraying angles, avoiding the limitations of a single method, thereby improving work efficiency.

[0046] The rotation of the connecting rod 8 causes the driving bevel gear 201 to rotate, which in turn causes the driving bevel gear 201 to mesh with the driven bevel gear 204 for transmission. The installation of the right-angle rod 203 prevents the position of the driving bevel gear 201 from being changed. The rotating column 207 rotates with the rotation of the driven bevel gear 204, which causes the first connecting rope 205 wrapped around its outer wall to slide. The sliding of the first connecting rope 205 allows the position of the fixed strip 206 to be changed relatively. The installation of the fixed strip 202 allows the aluminum panel to be clamped. When clamping is required, the positions of the two fixed strips 206 will move closer to each other, which makes the clamping more stable and improves the stability of the equipment.

[0047] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency fully automatic hyperbolic aluminum single-panel spraying device, comprising a frame (1), characterized in that: The top left and right ends of the frame (1) are fixedly connected to sliding boxes (3). A sliding block (4) is slidably connected to the middle of the sliding box (3). A rotating long column (5) is rotatably connected to the middle of the sliding block (4). A connecting short column (25) is fixedly connected to the left side of the rotating long column (5) through the left sliding block (4). A spraying mechanism (6) is installed on the front side of the middle of the rotating long column (5). A placement plate (15) is installed in the middle of the frame (1). The rear side of the left sliding block (4) is fixedly connected to... A spring (7) is attached to the slide box (3). A motor (26) is provided on the top left side of the frame (1). A connecting rod (8) is fixedly connected to the output end of the motor (26). A pulley (14) is fixedly connected to the middle of the connecting rod (8). The pulley (14) is fixedly connected to the sliding block (4) on the left side through a second connecting rope (11). A clamping mechanism (2) is installed on the top front side of the frame (1). The clamping mechanism (2) is used for clamping aluminum single panels.

2. The high-efficiency fully automatic hyperbolic aluminum single-panel spraying device according to claim 1, characterized in that: The clamping mechanism (2) includes an active bevel gear (201), which is installed on the right side of the connecting rod (8). A right-angle rod (203) is fixedly connected to the middle of the right side of the active bevel gear (201). A driven bevel gear (204) is meshed with the front side of the active bevel gear (201). A rotating column (207) is fixedly connected to the rear side of the driven bevel gear (204). A connecting circular plate (208) is fixedly connected to the rear side of the rotating column (207). A first connecting rope (205) is slidably connected to the outer wall of the rotating column (207). A fixed strip (206) is fixedly connected to both ends of the first connecting rope (205). A fixed strip (202) is fixedly connected to both the upper and lower ends of the fixed strip (206).

3. The high-efficiency fully automatic hyperbolic aluminum single-panel spraying device according to claim 1, characterized in that: A turntable (9) is fixedly connected to the left side of the connecting short column (25), and a rotating short column (24) is fixedly connected to the top of the turntable (9). A protective sleeve (10) is installed on the outside of the rotating short column (24).

4. The high-efficiency fully automatic hyperbolic aluminum single-panel spraying device according to claim 1, characterized in that: A protective box (12) is installed on the top left side of the frame (1), and a first handle (13) is fixedly connected to the top of the protective box (12).

5. The high-efficiency fully automatic hyperbolic aluminum single-panel spraying device according to claim 1, characterized in that: The frame (1) has a slot block (23) fixedly connected to both the left and right ends of the middle part, and a blocking plate (22) is engaged in the middle of the slot block (23).

6. The high-efficiency fully automatic hyperbolic aluminum single-panel spraying device according to claim 1, characterized in that: Cabinet doors (16) are installed on the left and right sides of the bottom front side of the frame (1), and a second handle (17) is fixedly connected to the front side of the cabinet door (16).

7. The high-efficiency fully automatic hyperbolic aluminum single-panel spraying device according to claim 1, characterized in that: The bottom of the frame (1) is fixedly connected to a support plate (18), and forklift holes (19) are provided at the left and right ends of the middle part of the support plate (18).

8. The high-efficiency fully automatic hyperbolic aluminum single-panel spraying device according to claim 1, characterized in that: A fixing block (21) is fixedly connected to the front side of the top right end of the frame (1), and a display screen (20) is installed on the front side of the fixing block (21).

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