High-frequency pipe welding machine convenient to clean
By arranging a water storage tank, a transmission frame and a cleaning mechanism in a high-frequency pipe welding machine, and utilizing the cooperation of a transmission plate and a cleaning cushion, the problem of dust and impurities adhering to the surface of a conveying roller and affecting the conveying stability of coiled materials is solved, the cleaning effect and conveying stability of the coiled materials are improved, the automation of the coiled materials and the improvement of the cleaning quality of the water storage tank are achieved, and the problems of the automation of the coiled materials, the cleaning effect of the water storage tank and the conveying stability in the prior art are solved, the automation of the coiled materials and the cleaning effect of the water storage tank and the conveying stability are achieved, the automation of the coiled materials and the cleaning effect of the transmission are achieved, the automation of the coiled materials and the water storage effect of the water storage tank are achieved, and the high-frequency pipe welding machine that is easy to clean is specifically used for pipe welding in the chemical, petrochemical, electric power and building structures.
Patent Information
- Application Number
- CN202422793705.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-15
AI Technical Summary
During the coiling and welding process of existing pipe welding machines, dust and impurities on the pipe surface adhere to the surface of the conveying roller, affecting the stability of coil conveying and requiring frequent manual cleaning, which is time-consuming and labor-intensive.
A water storage tank, a transmission frame, an adjustment mechanism, a moving mechanism and a cleaning mechanism are set in the high-frequency pipe welding machine. The contact time between the coil and water and the cleaning force are increased through the cooperation of the transmission plate and the cleaning pad. The cleaning pad is driven by a vibration motor to wipe the surface dust.
The cleaning quality of the coil surface is improved, the cleaning steps of dust and impurities on the surface of the conveying roller are reduced, and the stability of the coil conveying is enhanced.
Smart Images

Figure CN223475703U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-frequency welded pipe machine technology, and in particular to a high-frequency welded pipe machine that is easy to clean. Background Technology
[0002] Currently, welded pipes are produced through processes such as uncoiling, forming, welding, grinding, sizing, straightening, length cutting, and cutting. As a commonly used equipment for pipe welding, the welded pipe machine is widely used in industries such as chemical, petrochemical, power, and building structures.
[0003] However, when using pipe welding machines for pipe winding and welding, a large amount of dust and impurities adhere to the surface of the pipe coil as it is unwound from the winding reel. During the welding and conveying process, this dust and impurities adhere to the surface of the conveying rollers. Over long-term operation, to prevent these impurities from affecting the normal conveying stability of the coil, operators need to clean the conveying rollers regularly, which is time-consuming, labor-intensive, and affects the conveying stability of the coil. Therefore, we propose a high-frequency pipe welding machine that is easy to clean. Utility Model Content
[0004] The main objective of this invention is to provide a high-frequency welded pipe machine that is easy to clean, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A high-frequency welded pipe machine that is easy to clean includes a water storage tank. A conveyor platform is fixedly installed on the top side of the water storage tank. A conveyor roller is rotatably installed on the top of the conveyor platform. A transmission frame is vertically fixedly installed in the middle of the inner side of the water storage tank. Support plates are vertically fixedly installed on both sides of the top of the water storage tank. A guide roller is rotatably installed between the sides of every two sets of support plates.
[0007] An adjustment mechanism is provided inside the transmission frame, and transmission plates are slidably installed on the outer sides of the transmission frame. The adjustment mechanism and the outer sides of the transmission plates are connected in a transmission manner, and an abutment mechanism is provided on the outer side of each transmission plate.
[0008] A fixing frame is fixedly installed at the bottom of the transmission plate, and a cleaning mechanism is provided on the outside of the fixing frame.
[0009] By adopting the above technical solution, the adjustment mechanism and the abutment mechanism work together to abut the roll material passing through the water tank, thereby increasing the contact time between the roll material and the cleaning water inside the water tank. This improves the cleaning quality of the roll material surface, removes dust and impurities adhering to its surface, and prevents them from adhering to the conveyor roller surface. This reduces the number of steps required for the operator to clean the dust and impurities adhering to the conveyor roller surface, thereby improving the conveying stability of the roll material.
[0010] As an optional solution to the technical solution of this application, the adjustment mechanism includes a rotating lead screw. A rotating lead screw is rotatably installed inside each of the transmission frames via a bearing. A lifting sleeve is movably sleeved on the outer surface of each rotating lead screw via a thread. A connecting block is fixedly installed on the middle outer surface of each lifting sleeve, and the side of the connecting block is fixedly connected to the outer side of the transmission plate. A limit groove is vertically formed inside the middle side of each transmission frame, and the connecting block is slidably inserted into the limit groove. A servo motor is fixedly installed on the top outer surface of each transmission frame, and the bottom of the servo motor drive shaft is fixedly connected to the top surface of the rotating lead screw via a coupling.
[0011] By adopting the above technical solution, the power required for the vertical movement of the transmission plate and the rotating roller can be provided by the rotational transmission action of the screw rod on the lifting sleeve and the connecting transmission action of the connecting block.
[0012] As an optional solution to the technical solution of this application, the abutting mechanism includes a rotating roller, and connecting plates are fixedly installed at both ends of the outer side of the transmission plate at an incline. I-shaped rods are rotatably installed on the sides of every two sets of connecting plates through bearings, and rotating rollers are fixedly sleeved on the middle end surface of each I-shaped rod.
[0013] By adopting the above technical solution, the rotating rollers are driven to rotate by the I-shaped rod, which ensures the guiding and conveying of the cleaned roll material.
[0014] As an optional solution to the technical solution of this application, the cleaning mechanism includes a vibrating motor and a cleaning pad. The vibrating motor is fixedly installed at both ends of the inner side of the fixed frame. The mounting plate is movably installed at the bottom of the fixed frame, and the bottom of the vibrating motor drive shaft is fixedly connected to the top surface of the mounting plate through a coupling. The cleaning pad is fixedly adhered to the outer surface of the mounting plate.
[0015] By adopting the above technical solution, the vibration motor can provide the necessary power to the mounting plate and cleaning pad, thereby enabling the cleaning pad to wipe and clean the surface, further improving the cleaning quality of the roll material surface.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present application provides a high-frequency welded pipe machine that is easy to clean. This machine features a transmission frame inside a water storage tank and a rotating screw inside the transmission frame. The rotating screw drives the lifting sleeve to move vertically, which in turn drives the transmission plate to move vertically within the water storage tank. This, in turn, drives the rotating rollers on both sides to move vertically. This action effectively abuts the roll material passing through the water storage tank, maximizing its contact time with the cleaning water. This improves the cleaning quality of the roll material surface, removing dust and impurities that adhere to it and preventing them from adhering to the conveyor rollers. This reduces the number of steps required for the operator to clean the dust and impurities from the conveyor rollers, thereby improving the stability of the roll material conveying process.
[0018] 2. The high-frequency welded pipe machine of this application is easy to clean. By setting a vibration motor at the bottom of the transmission plate, the motor drives the mounting plate and the cleaning pad to vibrate synchronously. After the roll material is pushed through the inside of the water storage tank, the cleaning pad can wipe and clean its surface, thereby improving the cleaning quality of the roll material surface. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a high-frequency welded pipe machine that is easy to clean according to this utility model;
[0020] Figure 2 This is a top view cross-sectional structural diagram of the water storage tank of a high-frequency welded pipe machine that is easy to clean, according to this utility model.
[0021] Figure 3 This is a front view cross-sectional structural diagram of the transmission plate of a high-frequency welded pipe machine that is easy to clean, according to this utility model.
[0022] Reference numerals: 1. Water storage tank; 11. Conveyor table; 12. Conveyor roller; 2. Transmission frame; 21. Transmission plate; 22. Servo motor; 23. Rotating lead screw; 24. Lifting sleeve; 25. Connecting block; 26. Limiting groove; 27. Connecting plate; 28. I-beam; 29. Rotating roller; 3. Support plate; 31. Guide roller; 4. Fixing frame; 41. Vibration motor; 42. Mounting plate; 43. Cleaning pad. Detailed Implementation
[0023] like Figure 1-3As shown, this utility model provides a technical solution: a high-frequency welded pipe machine that is easy to clean. An adjustment mechanism is provided inside the transmission frame 2. A transmission plate 21 is slidably installed between the outer sides of the transmission frame 2. The adjustment mechanism is connected to the outer side of the transmission plate 21. The adjustment mechanism includes a rotating screw 23. A rotating screw 23 is rotatably installed inside each transmission frame 2 through a bearing. A lifting sleeve 24 is threadedly sleeved on the outer surface of each rotating screw 23. A connecting block 25 is fixedly installed on the middle outer surface of each lifting sleeve 24. The side of the connecting block 25 is fixedly connected to the outer side of the transmission plate 21. A limit groove 26 is vertically opened inside the middle side of each transmission frame 2. The connecting block 25 is slidably inserted into the limit groove 26. A servo motor 22 is fixedly installed on the top outer surface of each transmission frame 2. The bottom of the transmission shaft of the servo motor 22 is fixedly connected to the top surface of the rotating screw 23 through a coupling.
[0024] In this technical solution (through Figure 1 , Figure 2 and Figure 3 As shown), each transmission plate 21 is provided with an abutting mechanism on its outer side. The abutting mechanism includes a rotating roller 29. Both ends of the outer side of the transmission plate 21 are fixedly mounted with connecting plates 27 at an incline. I-shaped rods 28 are rotatably mounted on the sides of every two sets of connecting plates 27 via bearings. A rotating roller 29 is fixedly sleeved on the middle end surface of each I-shaped rod 28.
[0025] In this technical solution (through Figure 1 , Figure 2 and Figure 3 As shown), a fixed frame 4 is fixedly installed at the bottom of the transmission plate 21. A cleaning mechanism is provided on the outside of the fixed frame 4. The cleaning mechanism includes a vibrating motor 41 and a cleaning pad 43. Vibrating motors 41 are fixedly installed at both ends of the inner side of the fixed frame 4. An installation plate 42 is movably installed at the bottom of the fixed frame 4. The bottom of the transmission shaft of the vibrating motor 41 is fixedly connected to the top surface of the installation plate 42 through a coupling. A cleaning pad 43 is fixedly adhered to the outer surface of the installation plate 42.
[0026] In this technical solution (through Figure 1 , Figure 2 and Figure 3 As shown, support plates 3 are vertically fixed on both sides of the top of the water storage tank 1, and guide rollers 31 are rotatably installed between the sides of every two sets of support plates 3.
[0027] In some technical solutions (through Figure 1 , Figure 2 and Figure 3 As shown, a conveyor platform 11 is fixedly installed on the top side of the water storage tank 1, and a conveyor roller 12 is rotatably installed on the top of the conveyor platform 11. A transmission frame 2 is vertically fixedly installed in the middle of the inner side of the water storage tank 1.
[0028] During operation, the welding coil required for the welded pipe is passed through the bottom of the guide roller 31 and then through the inside of the water tank 1. The top surface of the coil is then placed against the cleaning pad 43 and the bottom outer side of the guide roller 31. An external control switch activates the servo motor 22, causing it to rotate and drive the rotating screw 23 to rotate synchronously. Combined with the rotational transmission of the rotating screw 23 to the lifting sleeve 24 and the limiting sliding action of the limiting groove 26 on the connecting block 25, this provides synchronous power to the transmission plate 21 and the rotating rollers 29 on both sides of it. The roll descends vertically, bending as it passes through the water tank 1, allowing it to fully contact the cleaning water inside. Simultaneously, the vibration motor 41 is activated, causing the mounting plate 42 and cleaning pad 43 to vibrate, wiping away dust and impurities adhering to the surface of the roll. Then, under the rotation of the guide roller 31 on the other side, the cleaned roll is pushed out of the water tank 1 and then discharged by the conveyor roller 12. It is then used for subsequent coiling and welding by the pipe welding machine.
Claims
1. A high-frequency welded pipe machine that is easy to clean, comprising a water storage tank (1), characterized in that: A conveyor platform (11) is fixedly installed on the top side of the water storage tank (1), and a conveyor roller (12) is rotatably installed on the top of the conveyor platform (11). A transmission frame (2) is vertically fixedly installed in the middle of the inner side of the water storage tank (1). An adjustment mechanism is provided inside the transmission frame (2), and a transmission plate (21) is slidably installed between the outer sides of the transmission frame (2). The adjustment mechanism and the outer side of the transmission plate (21) are connected in a transmission manner. An abutment mechanism is provided on the outer side of each transmission plate (21). A fixed frame (4) is fixedly installed at the bottom of the transmission plate (21), and a cleaning mechanism is provided on the outside of the fixed frame (4).
2. The high-frequency welded pipe machine for easy cleaning according to claim 1, characterized in that: The adjustment mechanism includes a rotating lead screw (23). Each transmission frame (2) has a rotating lead screw (23) rotatably mounted inside it via a bearing. Each rotating lead screw (23) has a lifting sleeve (24) threadedly connected to its outer surface. Each lifting sleeve (24) has a connecting block (25) fixedly mounted on its outer middle surface. The side of the connecting block (25) is fixedly connected to the outer side of the transmission plate (21).
3. The high-frequency welded pipe machine for easy cleaning according to claim 1, characterized in that: Each transmission frame (2) has a vertically opening limit groove (26) inside the middle of its side, and the connecting block (25) is slidably inserted into the limit groove (26). Each transmission frame (2) has a servo motor (22) fixedly installed on its outer top surface, and the bottom of the transmission shaft of the servo motor (22) is fixedly connected to the top surface of the rotating screw (23) through a coupling.
4. The high-frequency welded pipe machine for easy cleaning according to claim 1, characterized in that: The abutting mechanism includes a rotating roller (29). The outer two ends of the transmission plate (21) are fixedly mounted with connecting plates (27) at an incline. Every two sets of connecting plates (27) are rotatably mounted with I-shaped rods (28) via bearings. The middle end surface of each I-shaped rod (28) is fixedly sleeved with a rotating roller (29).
5. The high-frequency welded pipe machine for easy cleaning according to claim 1, characterized in that: The cleaning mechanism includes a vibrating motor (41) and a cleaning pad (43). The vibrating motor (41) is fixedly installed at both ends of the inner side of the fixed frame (4). The mounting plate (42) is movably installed at the bottom of the fixed frame (4). The bottom of the drive shaft of the vibrating motor (41) is fixedly connected to the top surface of the mounting plate (42) through a coupling. The cleaning pad (43) is fixedly adhered to the outer surface of the mounting plate (42).
6. The high-frequency welded pipe machine for easy cleaning according to claim 1, characterized in that: The water storage tank (1) is vertically fixed on both sides of the top, and a guide roller (31) is rotatably installed between the sides of every two sets of the support plates (3).