Auxiliary hole cleaning device for workpiece

By combining the design of high-pressure nozzles and wire brush heads in the cleaning box, the problem of incomplete cleaning of the workpiece process holes is solved, all-round high-pressure flushing and manual cleaning are achieved, ensuring the thorough cleaning effect of the workpiece.

CN223475741UActive Publication Date: 2025-10-28LINZHOU JINLONG CASTING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422877877.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-28
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The cleaning effect of the workpiece process holes in the existing technology is not good, especially the cleaning effect of the porous workpiece is not thorough, and relying solely on the pneumatic blowing method can easily lead to incomplete cleaning of foreign matter.

Method used

The high-pressure nozzle and wire brush head in the cleaning box are combined. The servo motor drives the shaft to rotate and the telescopic sleeve to elastically extend and retract, so as to achieve all-round high-pressure flushing and manual cleaning of the workpiece, and the filtration system is combined to collect metal debris.

Benefits of technology

It realizes all-round high-pressure flushing and manual cleaning of the workpiece, ensuring thorough cleaning, reducing manual intervention and improving cleaning efficiency and effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223475741U_ABST
    Figure CN223475741U_ABST
Patent Text Reader

Abstract

The auxiliary hole cleaning device for the workpiece comprises a cleaning box, a visual window is installed on the surface of the front end of the cleaning box in a hinged mode, and a servo motor is fixed to the lower portion of the visual window. According to the cleaning device, the two water supply pipes and the two operating rods with the steel wire brush heads are installed in the cleaning box, cleaning water is pressurized and injected into the arc pipe through the water supply pipes, the multiple high-pressure spray heads on the bottom face of the arc pipe are promoted to spray the cleaning water to a workpiece on the clamping table, and the servo motor drives the shaft rod to rotate; by operating the operating rod inserted on the telescopic sleeve in a penetrating manner and combining with the wave-shaped structure of the section of the telescopic sleeve, the telescopic sleeve is endowed with the elastic telescopic characteristic, so that the workpiece can be cleaned more stably, and the workpiece can be cleaned more stably and more stably by adjusting the inclination angle of the workpiece on the clamping table by taking the axis of the shaft rod as the center of a circle. The steel wire brush head at one end of the operating rod can flexibly penetrate into a workpiece auxiliary hole to conduct manual cleaning, and therefore the thoroughness of workpiece cleaning is guaranteed on the basis of high-pressure water washing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of automotive parts technology, and in particular to a process hole cleaning device for workpieces. Background Technology

[0002] Currently, during the production and processing of automotive parts, it is necessary to clean the process holes of automotive parts to improve the cleanliness of automotive parts. Therefore, it is necessary to use workpiece process hole cleaning devices. Usually, after cleaning with these special cleaning equipment, some areas that are difficult to clean completely still need to be manually cleaned by blowing compressed air with an air gun to remove them to meet the requirements.

[0003] A search revealed that publication number CN211516852U describes a hole and groove processing device, comprising: an air-blowing fixture for cleaning foreign objects from workpiece holes; the air-blowing fixture including: a nozzle connected to an air supply device for blowing air into the workpiece hole along its axial direction; and a driving component for driving the nozzle closer to the workpiece hole. This hole and groove processing device, by using an air-blowing fixture, allows the driving component to move the nozzle closer to the workpiece hole. Air is then blown into the workpiece hole along its axial direction through the nozzle connected to the air supply device, causing foreign objects in the workpiece hole to be blown out during processing. This achieves workpiece cleaning, improves cleaning efficiency, and helps reduce abnormalities caused by the presence of foreign objects in subsequent processing.

[0004] The above solution uses pneumatic blowing to clean the workpiece. However, since the workpiece is always placed in a fixed manner, the cleaning effect on porous workpieces is not good. Furthermore, relying solely on pneumatic blowing can easily result in incomplete removal of foreign matter.

[0005] To address this issue, a process hole cleaning device for workpieces is proposed, which has the advantage of easily and thoroughly cleaning foreign objects from the workpiece holes, thereby solving the problems mentioned in the background art. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by proposing a workpiece process hole cleaning device.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a workpiece process hole cleaning device, comprising a cleaning box, a viewing window hinged to the front surface of the cleaning box, a servo motor fixed below the viewing window, a shaft fixed to the output end of the servo motor via a coupling, a connecting seat fixed to the surface of the shaft, a clamping platform welded to the top of the connecting seat, water supply pipes inserted through the left and right sides of the cleaning box, and arc pipes connected to the opposite ends of the two water supply pipes, a plurality of high-pressure nozzles installed on the bottom surface of the arc pipe, and the arc pipe being above the clamping platform, a telescopic sleeve embedded in the lower surface of the viewing window, and a control lever inserted through the telescopic sleeve, a wire brush head fixed to one end of the control lever extending into the cleaning box, a support platform welded to the bottom of the cleaning box, and a filter bucket connected to the bottom surface of the support platform.

[0008] As a further description of the above technical solution: the surface of the support platform has a waste discharge port connected to the filter bucket, and the left and right sides of the lower inner side of the cleaning box are respectively welded with slopes corresponding to the waste discharge port. The bottom of the filter bucket is equipped with a filter assembly, which is composed of an activated carbon filter screen and filter cotton. The bottom of the filter bucket is equipped with a funnel-shaped drain nozzle corresponding to the filter assembly.

[0009] As a further description of the above technical solution: a clamping seat is welded on both the left and right sides of the top surface of the clamping platform, and a plum blossom knob is threadedly connected to the surface of the clamping seat. A clamp is rotatably mounted on one end of the plum blossom knob through a shaft seat, and two right-angled triangular limit blocks are symmetrically mounted on the surface of the clamp. The outer surface of the limit blocks of the clamp is covered with a rubber elastic layer.

[0010] As a further description of the above technical solution: the wire brush head is composed of a supporting core rod and wire bristles wrapped on its surface, and the supporting core rod of the wire brush head has a bullet-shaped structure.

[0011] As a further description of the above technical solution: the telescopic sleeve has an overall rectangular structure, and the cross-section of the telescopic sleeve has a wavy structure.

[0012] As a further description of the above technical solution: support legs are welded at the four corners of the bottom surface of the support platform, and a diagonal brace is welded to the upper side of each support leg. A U-shaped cleaning port is provided on the side of the filter hopper of the support platform.

[0013] This utility model has the following beneficial effects:

[0014] In this invention, two water supply pipes and two control levers with wire brush heads are installed inside the cleaning box. Pressurized cleaning water is injected into the arc-shaped pipe through the water supply pipes, causing several high-pressure nozzles on the bottom surface of the arc-shaped pipe to spray the cleaning water onto the workpiece on the clamping table. As a servo motor drives the shaft to rotate, the workpiece on the clamping table can be tilted around the shaft's axis, achieving a comprehensive high-pressure cleaning effect. At this time, by operating the control levers inserted into the telescopic sleeve, combined with the wave-shaped structure of the telescopic sleeve's cross-section, it possesses elastic telescopic characteristics, allowing the wire brush head at one end of the control lever to flexibly penetrate into the workpiece's process holes for manual cleaning. This ensures thorough cleaning of the workpiece while simultaneously providing high-pressure water rinsing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of a workpiece process hole cleaning device according to the present invention;

[0016] Figure 2 This is a schematic diagram of the internal structure of a process hole cleaning device for workpieces according to the present invention;

[0017] Figure 3 This is a schematic diagram of the water supply pipe structure of a workpiece process hole cleaning device according to the present invention;

[0018] Figure 4 This is a schematic diagram of the control lever structure of a workpiece process hole cleaning device according to the present invention.

[0019] Legend:

[0020] 1. Cleaning box; 2. Support platform; 3. Viewing window; 4. Water supply pipe; 5. Servo motor; 6. Filter bucket; 7. Drain nozzle; 8. Telescopic sleeve; 9. Control lever; 10. Arc tube; 11. High-pressure nozzle; 12. Clamping platform; 13. Connecting seat; 14. Shaft; 15. Clamping seat; 16. Plum blossom knob; 17. Fixture; 18. Slope; 19. Waste outlet; 20. Filter assembly; 21. Wire brush head. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] According to an embodiment of the present invention, a process hole cleaning device for workpieces is provided.

[0023] The present invention will now be further described with reference to the accompanying drawings and specific embodiments. Figure 1-4 As shown, a workpiece process hole cleaning device according to an embodiment of the present invention includes a cleaning box 1. A viewing window 3 is hinged to the front surface of the cleaning box 1, and a servo motor 5 is fixed below the viewing window 3. The output end of the servo motor 5 is fixed to a shaft 14 via a coupling, and a connecting seat 13 is fixed to the surface of the shaft 14. A clamping platform 12 is welded to the top of the connecting seat 13. Water supply pipes 4 are respectively inserted on the left and right sides of the cleaning box 1, and the opposing ends of the two water supply pipes 4 are connected to an arc pipe 10. Several high-pressure nozzles 11 are installed on the bottom surface of the arc pipe 10, and the arc pipe 10 is located above the clamping platform 12. A telescopic sleeve 8 is embedded in the lower surface of the viewing window 3, and an operating lever 9 is inserted inside the telescopic sleeve 8. The operating lever 9 extends... A wire brush head 21 is fixed to one end inside the cleaning box 1. A support platform 2 is welded to the bottom of the cleaning box 1, and a filter hopper 6 is connected to the bottom surface of the support platform 2. Tempered glass is embedded in the surface of the viewing window 3, making it easy to observe and operate the control lever 9. A clearance notch is also provided on the lower surface of the viewing window 3 corresponding to the servo motor 5, so as not to interfere with the installation of the servo motor 5. The servo motor 5 is controlled by manually starting and stopping the switch. The wiring diagram of the power component and the power supply are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail. In order to avoid the residue of cleaning water in the workpiece, this device can be used in conjunction with external drying equipment.

[0024] In one embodiment, the surface of the support platform 2 has a waste discharge port 19 connected to the filter hopper 6. The left and right sides of the lower inner side of the cleaning box 1 are respectively welded with slopes 18 corresponding to the waste discharge port 19. The bottom of the filter hopper 6 is equipped with a filter assembly 20, which is composed of activated carbon filter screen and filter cotton. The bottom of the filter hopper 6 is equipped with a funnel-shaped drain nozzle 7 corresponding to the filter assembly 20. The wastewater in the rinsing stage is guided by the slope 18 and introduced into the filter hopper 6 through the waste discharge port 19. After being filtered by the filter assembly 20 in the filter hopper 6, the wastewater is discharged through the drain nozzle 7, while the metal debris is retained in the filter hopper 6 for easy recycling.

[0025] In one embodiment, a clamping seat 15 is welded to both the left and right sides of the top surface of the clamping table 12, and a swivel knob 16 is threaded onto the surface of the clamping seat 15. A clamp 17 is rotatably mounted on one end of the swivel knob 16 via a shaft seat, and two right-angled triangular limiting blocks are symmetrically mounted on the surface of the clamp 17. The outer surface of the limiting blocks of the clamp 17 is covered with a rubber elastic layer. By placing the workpiece on the top surface of the clamping table 12 and then rotating the swivel knob 16 of the clamping seat 15, the limiting blocks of the clamp 17 are made to abut against the workpiece, and the rubber elastic layer is made to elastically contact the workpiece, thereby fixing the workpiece and making it easy to rotate and clean.

[0026] In one embodiment, the wire brush head 21 is composed of a support core rod and wire bristles covering its surface, and the support core rod of the wire brush head 21 has a bullet-shaped structure. The wire brush head 21 with this structure can easily penetrate into relatively narrow process holes.

[0027] In one embodiment, the telescopic sleeve 8 has a rectangular structure as a whole, and the cross-section of the telescopic sleeve 8 has a wavy structure, wherein the wavy structure forms several rectangular wave peaks that diffuse from the inside to the outside in the telescopic sleeve 8.

[0028] In one embodiment, support legs are welded at the four corners of the bottom surface of the support platform 2, and a diagonal brace is welded to the upper side of each support leg. A U-shaped cleaning port is provided on the side of the filter hopper 6 of the support platform 2. The support legs of the support platform 2 increase the reliability of the support. The U-shaped cleaning port makes it easy to collect the metal debris filtered from the surface of the filter assembly 20.

[0029] Working principle:

[0030] In use, firstly, the water supply pipe 4 is connected to the cleaning water tank using a booster pump. Then, the workpiece is clamped and fixed on the clamping platform 12. The cleaning water is pressurized and injected into the arc pipe 10 through the water supply pipe 4, causing several high-pressure nozzles 11 on the bottom surface of the arc pipe 10 to spray the cleaning water onto the workpiece on the clamping platform 12. As the servo motor drives the shaft 14 to rotate, the workpiece on the clamping platform 12 can be tilted around the axis of the shaft 14, achieving the effect of all-round high-pressure rinsing and cleaning of the workpiece. At this time, by operating the control lever 9 installed on the telescopic sleeve 8, which has a wave-shaped cross-section, the telescopic sleeve 8 is given elastic telescopic characteristics. Then, the position of the workpiece is observed through the viewing window 3, so that the control lever 9 can drive the wire brush head 21 to flexibly adjust the tilt angle and position, and the wire brush head 21 at one end of the control lever 9 can flexibly penetrate into the process hole of the workpiece for manual cleaning, ensuring the thorough cleaning of the workpiece on the basis of high-pressure water rinsing.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A process hole cleaning device for workpieces, comprising a cleaning box (1), characterized in that: A viewing window (3) is hinged to the front surface of the cleaning box (1), and a servo motor (5) is fixed below the viewing window (3). The output end of the servo motor (5) is fixed to a shaft (14) via a coupling, and a connecting seat (13) is fixed to the surface of the shaft (14). A clamping platform (12) is welded to the top of the connecting seat (13). Water supply pipes (4) are respectively inserted and installed on the left and right sides of the cleaning box (1), and the opposing ends of the two water supply pipes (4) are connected to an arc pipe (10). The bottom surface of the arc tube (10) is equipped with several high-pressure nozzles (11), and the arc tube (10) is located above the clamping platform (12). The lower surface of the viewing window (3) is embedded with a telescopic sleeve (8), and a control lever (9) is inserted inside the telescopic sleeve (8). A wire brush head (21) is fixed to one end of the control lever (9) that extends into the cleaning box (1). A support platform (2) is welded to the bottom of the cleaning box (1), and a filter bucket (6) is connected to the bottom surface of the support platform (2).

2. The workpiece process hole cleaning device according to claim 1, characterized in that: The surface of the support platform (2) has a waste outlet (19) that communicates with the filter bucket (6). The left and right sides of the lower inner side of the cleaning box (1) are respectively welded with slopes (18) corresponding to the waste outlet (19). The bottom of the filter bucket (6) is equipped with a filter assembly (20), which is composed of an activated carbon filter and filter cotton. The bottom of the filter bucket (6) is equipped with a funnel-shaped drain nozzle (7) corresponding to the filter assembly (20).

3. The workpiece process hole cleaning device according to claim 1, characterized in that: A clamping seat (15) is welded to both the left and right sides of the top surface of the clamping platform (12), and a plum blossom knob (16) is threaded onto the surface of the clamping seat (15). A clamp (17) is rotatably mounted on one end of the plum blossom knob (16) through a shaft seat, and two right-angled triangular limit blocks are symmetrically mounted on the surface of the clamp (17). The outer surface of the limit blocks of the clamp (17) is covered with a rubber elastic layer.

4. The workpiece process hole cleaning device according to claim 1, characterized in that: The wire brush head (21) consists of a support core rod and wire bristles wrapped around its surface, and the support core rod of the wire brush head (21) has a bullet-shaped structure.

5. The workpiece process hole cleaning device according to claim 1, characterized in that: The telescopic sleeve (8) has a rectangular structure as a whole, and the cross-section of the telescopic sleeve (8) has a wavy structure.

6. The workpiece process hole cleaning device according to claim 1, characterized in that: The support platform (2) has four corners welded with legs, and each leg has a diagonal brace welded to its upper side. The filter hopper (6) of the support platform (2) has a U-shaped cleaning port on its side.

Citation Information

Patent Citations

  • Hole groove machining device

    CN211516852U