Novel cooling bed steel unloading mechanism
By introducing connecting rod transmission and eccentric wheel drive components into the cooling bed unloading mechanism, the problems of poor synchronization and difficult maintenance of hydraulic cylinders were solved, and the synchronous lifting and stable transportation of the steel supporting trolley were achieved.
Patent Information
- Application Number
- CN202423006063.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing cooling bed unloading mechanism is driven by a hydraulic cylinder, which has the problems of poor synchronization, easy damage and oil leakage of the hydraulic cylinder and difficult maintenance.
The pure mechanical structure of connecting rod transmission assembly and eccentric wheel driving assembly is adopted, combined with the steel supporting cantilever, to achieve the synchronous lifting and lowering of the steel supporting trolley, eliminating the need for a hydraulic system.
The lifting synchronization of the steel supporting trolley is improved, oil leakage of the hydraulic cylinder and maintenance difficulties are avoided, the structure is simple and maintenance is required.
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Figure CN223475932U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel rolling production equipment, and specifically to a novel steel unloading mechanism for a cooling bed. Background Technology
[0002] After being cooled by the walking gear rack cooling bed, the straight bars are arranged in rows by the steel chain and then transferred to the cooling bed output roller conveyor by the cooling bed unloading mechanism. The cooling bed output roller conveyor then transports the straight bars to the fixed-length cold shearing machine for cutting.
[0003] like Figure 1 As shown, the current new type of steel unloading mechanism for the cooling bed is driven by a hydraulic cylinder 20. The swing link 10 raises the steel support trolley 121, which lifts the rows of bars and the bars leave the steel support chain. After the steel support trolley moves to the output roller conveyor of the cooling bed, the hydraulic cylinder retracts and drives the swing link to lower the steel support trolley, placing the rows of bars on the output roller conveyor of the cooling bed.
[0004] Because existing cooling bed unloading mechanisms use multiple hydraulic cylinders, typically one cylinder per six-meter group along with corresponding swing linkages and steel-supporting trolleys, the hydraulic system needs to consider synchronization. However, synchronization is difficult to adjust, easily leading to poor synchronization in the lifting and lowering of the steel-supporting trolley. This results in wavy lines on the bars on the trolley, and at the lowest point, the bars may even scrape against the roller conveyor baffles, causing steel irregularities. Furthermore, the hydraulic cylinders are prone to damage and oil leaks under rolling conditions, affecting synchronization. The hydraulic cylinders are located under the trolley crossbeam of the entire cooling bed unloading mechanism, making maintenance and replacement difficult.
[0005] Therefore, a new type of cold bed unloading mechanism is needed, which can lift and move rows of bars, has good synchronization of lifting and lowering of the steel-supporting trolley, and eliminates the need for a hydraulic system, thus solving the disadvantages of hydraulic cylinder oil leakage and troublesome maintenance and replacement. Utility Model Content
[0006] The technical problem to be solved by this utility model is to provide a novel steel unloading mechanism for a cooling bed.
[0007] This utility model is implemented as follows: a novel cold bed unloading mechanism, including a cold bed unloading device and a lifting drive main shaft, wherein the cold bed unloading device includes a support assembly, a trolley transport assembly, a linkage transmission assembly and an eccentric wheel drive assembly;
[0008] The support assembly includes a bracket and a first column, a second column, and a base fixedly mounted on the bracket;
[0009] The trolley transport assembly includes a steel-supporting trolley and a trolley track. The steel-supporting trolley is movably connected to the trolley track. The steel-supporting trolley has a steel-supporting cantilever with anti-slip texture. The left and right parts of the trolley track are located above the first column and the second column, respectively.
[0010] The linkage transmission assembly includes a first swing arm, a second swing arm, a connecting rod, and a roller. The middle part of the first swing arm is hinged to the first column, the upper part of the first swing arm is hinged to the right part of the trolley track, and the lower part of the first swing arm is hinged to the right part of the connecting rod. The middle part of the second swing arm is hinged to the second column, the upper part of the second swing arm is hinged to the left part of the trolley track, and the lower part of the second swing arm is hinged to the left part of the connecting rod. The roller is mounted on the upper part of the first swing arm.
[0011] The eccentric wheel drive assembly includes an eccentric wheel, a bearing, and a counterweight. The eccentric position hole of the eccentric wheel is fixedly connected to the lifting drive spindle. The wheel surface of the eccentric wheel contacts the wheel surface of the roller. The lifting drive spindle is connected to the base through the bearing. The counterweight is fixedly mounted on the lifting drive spindle.
[0012] Furthermore, it also includes a transport drive spindle. The trolley transport assembly further includes a drive sprocket, a driven sprocket, an auxiliary sprocket, and a chain. The drive sprocket is fixedly connected to the transport drive spindle. The drive sprocket is installed in the middle of the trolley track. The two driven sprockets are respectively installed at the left and right ends of the trolley track. The two auxiliary sprockets are respectively installed on the left and right sides of the drive sprocket. The chain is wound around the drive sprocket, driven sprocket, and auxiliary sprocket. The chain is also fixedly connected to the steel-supporting trolley.
[0013] Furthermore, it also includes a first drive motor and a second drive motor, wherein the output shaft of the first drive motor is connected to the transport drive main shaft via a first coupling, and the output shaft of the second drive motor is connected to the lifting drive main shaft via a second coupling.
[0014] Furthermore, the anti-slip texture is a toothed strip.
[0015] Furthermore, the two steel unloading devices for the cooling bed are arranged one in front of the other.
[0016] Furthermore, the novel cooling bed unloading mechanism has multiple components, and the lifting drive spindles of two adjacent novel cooling bed unloading mechanisms are connected by a clamp coupling, and the clamp coupling is welded with the counterweight.
[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0018] A purely mechanical structure with added linkage transmission components and eccentric wheel drive components, combined with a steel-supporting cantilever, is used to lift and move rows of bars. The lifting and lowering synchronization of the steel-supporting trolley is good, and the hydraulic system is eliminated, solving the disadvantages of hydraulic cylinder oil leakage and troublesome maintenance and replacement. The anti-slip texture of the steel-supporting cantilever facilitates stable transport of bars. The lifting and lowering of the steel-supporting trolley adopts eccentric wheel drive, and the lifting drive main shaft is equipped with a counterweight, which can reduce the off-center load of the eccentric wheel on the lifting drive main shaft. Attached Figure Description
[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0020] Figure 1 This is a schematic diagram of the steel unloading mechanism on the cooling bed in the background art.
[0021] Figure 2 This is a structural schematic diagram of the steel unloading mechanism of the cooling bed in this utility model.
[0022] Figure 3 This is a schematic diagram of the trolley track placed on the first and second columns in this utility model.
[0023] Figure 4 This is a schematic diagram of the trolley track detaching from the first and second columns in this utility model.
[0024] Figure 5 This is a schematic front view of the clamp coupling in this utility model.
[0025] Figure 6 yes Figure 5 The left view.
[0026] Figure 7 This is a schematic diagram of the connection between the clamp coupling and the counterweight in this utility model.
[0027] Figure 8 This is a schematic diagram of the steel support cantilever before it lifts the bar from the steel chain in this utility model.
[0028] Figure 9 This is a schematic diagram of the steel support cantilever after it lifts the bar from the steel chain in this utility model.
[0029] Figure 10 This is a schematic diagram of how the steel cantilever in this utility model transports the bar stock to the output roller conveyor of the cooling bed.
[0030] Figure 11 This is a schematic diagram of the steel support cantilever placing the bar on the output roller conveyor of the cooling bed in this utility model.
[0031] Reference numerals: 1. Cooling bed unloading device; 11. Support assembly; 111. Bracket; 112. First column; 113. Second column; 114. Base; 12. Trolley transport assembly; 121. Trolley trolley; 122. Trolley track; 123. Trolley cantilever; 124. Drive sprocket; 125. Driven sprocket; 126. Auxiliary sprocket; 127. Chain; 13. Linkage drive assembly; 131. First swing arm; 132. Second swing arm; 133. Connecting rod; 134. Roller; 14. Eccentric wheel drive assembly; 141. Eccentric wheel; 142. Bearing; 143. Counterweight; 2. Lifting drive spindle; 3. Transport drive spindle; 4. First drive motor; 5. Second drive motor; 6. Clamping coupling; 7. Steel conveying chain; 8. Cooling bed output roller conveyor; 9. Bar stock; 10. Swinging connecting rod; 20. Hydraulic cylinder. Detailed Implementation
[0032] This utility model provides a novel steel unloading mechanism for a cooling bed, overcoming the shortcomings of the prior art where the steel unloading mechanism for a cooling bed uses a hydraulic cylinder drive, the synchronization of the hydraulic cylinder is difficult to adjust, the hydraulic cylinder is prone to damage and oil leakage affecting synchronization, and the maintenance and replacement of the hydraulic cylinder is troublesome; it achieves the technical effect of eliminating the large and complex hydraulic system and using a pure mechanical structure with a connecting rod transmission assembly and an eccentric wheel drive assembly, which is novel and simple in structure, has good lifting synchronization, and requires less maintenance.
[0033] The overall concept of the technical solution of this utility model embodiment is as follows:
[0034] A purely mechanical structure with a linkage transmission assembly and an eccentric wheel drive assembly is added. The lifting drive spindle rotates the eccentric wheel 180°, raising the roller. With the help of the first swing arm, the second swing arm, and the connecting rod, the left and right sides of the trolley track rise synchronously, and the trolley track disengages from the first and second columns. At the same time, the steel-supporting cantilever of the steel-supporting trolley lifts the rows of bars. Then, the steel-supporting cantilever moves along the trolley track with the steel-supporting trolley, realizing the movement of the rows of bars. The lifting drive spindle rotates the eccentric wheel another 180°, and the roller descends due to gravity. With the help of the first swing arm, the second swing arm, and the connecting rod, the left and right sides of the trolley track descend synchronously. The trolley track is placed on the first and second columns, and the rows of bars, the steel-supporting cantilever, and the steel-supporting trolley descend simultaneously with the trolley track.
[0035] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.
[0036] See Figures 1 to 11 The preferred embodiment of this utility model.
[0037] A novel cold bed unloading mechanism includes a cold bed unloading device 1 and a lifting drive spindle 2. The cold bed unloading device 1 includes a support assembly 11, a trolley transport assembly 12, a linkage transmission assembly 13, and an eccentric wheel drive assembly 14.
[0038] The support assembly 11 includes a bracket 111 and a first column 112, a second column 113 and a base 114 fixedly disposed on the bracket 111;
[0039] The trolley transport assembly 12 includes a steel-supporting trolley 121 and a trolley track 122. The steel-supporting trolley 121 is movably connected to the trolley track 122. The steel-supporting trolley 121 has a steel-supporting cantilever 123 with anti-slip texture. The left and right parts of the trolley track 122 are located above the first column 112 and the second column 113, respectively.
[0040] The linkage transmission assembly 13 includes a first swing arm 131, a second swing arm 132, a connecting rod 133, and a roller 134. The middle part of the first swing arm 131 is hinged to the first column 112, the upper part of the first swing arm 131 is hinged to the right part of the trolley track 122, and the lower part of the first swing arm 131 is hinged to the right part of the connecting rod 133. The middle part of the second swing arm 132 is hinged to the second column 113, the upper part of the second swing arm 132 is hinged to the left part of the trolley track 122, and the lower part of the second swing arm 132 is hinged to the left part of the connecting rod 133. The roller 134 is mounted on the upper part of the first swing arm 131.
[0041] The eccentric wheel drive assembly 14 includes an eccentric wheel 141, a bearing 142, and a counterweight 143. The eccentric position hole of the eccentric wheel 141 is fixedly connected to the lifting drive spindle 2. The wheel surface of the eccentric wheel 141 is in contact with the wheel surface of the roller 134. The lifting drive spindle 2 is connected to the base 114 through the bearing 142. The counterweight 143 is fixedly mounted on the lifting drive spindle 2.
[0042] The beneficial effects of the above technical solution are that by adding a purely mechanical structure with a connecting rod transmission assembly 13 and an eccentric wheel drive assembly 14, combined with the steel support cantilever 123, the steel support trolley 121 can lift and move the rows of bars 9. The lifting and lowering synchronization of the steel support trolley 121 is good, and the hydraulic system is eliminated, solving the disadvantages of hydraulic cylinder oil leakage and troublesome maintenance and replacement. The anti-slip texture of the steel support cantilever 123 is conducive to stable transportation of bars 9. The lifting and lowering of the steel support trolley 121 is driven by an eccentric wheel 141, and the lifting drive main shaft 2 is equipped with a counterweight 143, which can reduce the off-center load of the eccentric wheel 141 on the lifting drive main shaft 2.
[0043] Furthermore, it also includes a transport drive spindle 3. The trolley transport assembly 12 further includes a drive sprocket 124, a driven sprocket 125, an auxiliary sprocket 126, and a chain 127. The drive sprocket 124 is fixedly connected to the transport drive spindle 3. The drive sprocket 124 is installed in the middle of the trolley track 122. The two driven sprockets 125 are respectively installed at the left and right ends of the trolley track 122. The two auxiliary sprockets 126 are respectively installed on the left and right sides of the drive sprocket 124. The chain 127 is wound around the drive sprocket 124, the driven sprocket 125, and the auxiliary sprocket 126. The chain 127 is also fixedly connected to the steel support trolley 121.
[0044] The beneficial effect of this technical solution is that the transport drive spindle 3 causes the drive sprocket 124 to rotate in the forward or reverse direction, and the steel support trolley 121 moves forward or backward through the chain 127; the transport drive spindle 3 is set below the steel support trolley 121 to avoid the transport drive spindle 3 interfering with the steel support chain and the output roller conveyor 8 of the cooling bed.
[0045] Furthermore, it also includes a first drive motor 4 and a second drive motor 5. The output shaft of the first drive motor 4 is connected to the transport drive main shaft 3 via a first coupling, and the output shaft of the second drive motor 5 is connected to the lifting drive main shaft 2 via a second coupling.
[0046] The beneficial effect of this technical solution is that the first drive motor 4 provides the power for the steel-carrying trolley 121 to move forward or backward, and the second drive motor 5 provides the power for the rotation of the eccentric wheel 141. Compared with the drive motor of the hydraulic pump connected to the hydraulic cylinder in the prior art, the second drive motor 5 has lower power and saves more energy.
[0047] Furthermore, the anti-slip texture is a toothed strip.
[0048] The beneficial effect of this technical solution is that the rack helps to improve the stability of the transferred bar.
[0049] Furthermore, the two steel unloading devices 1 on the cooling bed are arranged one in front of the other.
[0050] The beneficial effect of this technical solution is that the steel-supporting cantilever of the two cooling bed unloading devices respectively supports the front and rear ends of the row of bars, freeing up space in the middle of the bars and improving the stability of the bars.
[0051] Furthermore, the novel cooling bed unloading mechanism comprises multiple components, and the lifting drive spindles 2 of two adjacent novel cooling bed unloading mechanisms are connected by a clamp coupling 6, on which the counterweight 143 is welded. The counterweight 143 is a steel billet.
[0052] The beneficial effect of this technical solution is that the clamp coupling 6 and the lifting drive spindle 2 are detachable, realizing the detachability of the counterweight 143. According to the actual eccentric load of the eccentric wheel 141 on the lifting drive spindle 2, the corresponding counterweight 143 can be flexibly selected and installed on the lifting drive spindle 2 through the clamp coupling 6 for eccentric load compensation.
[0053] The working principle of this utility model is as follows:
[0054] The lifting drive spindle 2 causes the eccentric wheel 141 to rotate 180°, the eccentric wheel 141 lifts the roller 134, and the trolley track 122 is raised through the linkage transmission assembly 13. The trolley track 122 disengages from the first column 112 and the second column 113. The steel-supporting cantilever 123 of the steel-supporting trolley 121 also rises accordingly and supports the rows of bars 9 away from the steel chain 7. Then the steel-supporting trolley 121 moves to the position of the output roller conveyor 8 of the cooling bed. The lifting drive spindle 2 then causes the eccentric wheel 141 to rotate 180°, and the roller 134 follows the eccentric wheel 141 to descend. With the help of gravity, the trolley track 122 descends and is placed on the first column 112 and the second column 113. The steel-supporting cantilever 123 descends below the output roller conveyor 8 of the cooling bed, so that the rows of bars 9 fall on the output roller conveyor 8 of the cooling bed, and the bars 9 are separated from the steel-supporting cantilever 123. The steel trolley 121 returns to its initial position to await the next action cycle.
[0055] This utility model uses a purely mechanical structure with a linkage transmission assembly and an eccentric wheel drive assembly. The structure is novel and simple, and the lifting and lowering synchronization of the steel-supporting trolley is good, requiring less maintenance. It eliminates the need for a large and complex hydraulic system, avoiding the easy damage to hydraulic cylinders that could lead to oil leakage and affect synchronization, and avoiding the troublesome maintenance and replacement of hydraulic systems.
[0056] While specific embodiments of the present invention have been described above, those skilled in the art should understand that the specific embodiments described are merely illustrative and not intended to limit the scope of the present invention. Equivalent modifications and variations made by those skilled in the art in accordance with the spirit of the present invention should be covered within the scope of protection of the claims of the present invention.
Claims
1. A novel steel unloading mechanism for a cooling bed, characterized in that: It includes a cooling bed unloading device and a lifting drive spindle. The cooling bed unloading device includes a support assembly, a trolley transport assembly, a linkage transmission assembly, and an eccentric wheel drive assembly. The support assembly includes a bracket and a first column, a second column, and a base fixedly mounted on the bracket; The trolley transport assembly includes a steel-supporting trolley and a trolley track. The steel-supporting trolley is movably connected to the trolley track. The steel-supporting trolley has a steel-supporting cantilever with anti-slip texture. The left and right parts of the trolley track are located above the first column and the second column, respectively. The linkage transmission assembly includes a first swing arm, a second swing arm, a connecting rod, and a roller. The middle part of the first swing arm is hinged to the first column, the upper part of the first swing arm is hinged to the right part of the trolley track, and the lower part of the first swing arm is hinged to the right part of the connecting rod. The middle part of the second swing arm is hinged to the second column, the upper part of the second swing arm is hinged to the left part of the trolley track, and the lower part of the second swing arm is hinged to the left part of the connecting rod. The roller is mounted on the upper part of the first swing arm. The eccentric wheel drive assembly includes an eccentric wheel, a bearing, and a counterweight. The eccentric position hole of the eccentric wheel is fixedly connected to the lifting drive spindle. The wheel surface of the eccentric wheel contacts the wheel surface of the roller. The lifting drive spindle is connected to the base through the bearing. The counterweight is fixedly mounted on the lifting drive spindle.
2. The novel steel unloading mechanism for a cooling bed according to claim 1, characterized in that: It also includes a transport drive spindle. The trolley transport assembly includes a drive sprocket, a driven sprocket, an auxiliary sprocket, and a chain. The drive sprocket is fixedly connected to the transport drive spindle and is installed in the middle of the trolley track. The two driven sprockets are respectively installed at the left and right ends of the trolley track. The two auxiliary sprockets are respectively installed on the left and right sides of the drive sprocket. The chain is wound around the drive sprocket, driven sprocket, and auxiliary sprocket, and the chain is also fixedly connected to the steel-supporting trolley.
3. The novel steel unloading mechanism for a cooling bed according to claim 2, characterized in that: It also includes a first drive motor and a second drive motor. The output shaft of the first drive motor is connected to the transport drive main shaft via a first coupling, and the output shaft of the second drive motor is connected to the lifting drive main shaft via a second coupling.
4. The novel steel unloading mechanism for a cooling bed according to claim 1, characterized in that: The anti-slip texture is a toothed pattern.
5. The novel steel unloading mechanism for a cooling bed according to claim 1, characterized in that: The two steel unloading devices for the cooling bed are arranged one in front of the other.
6. The novel steel unloading mechanism for a cooling bed according to claim 5, characterized in that: The novel steel unloading mechanism for cooling beds has multiple components. The lifting drive spindles of two adjacent novel steel unloading mechanisms for cooling beds are connected by a clamp coupling, and the clamp coupling is welded with the counterweight.