Automatic aluminum guide rod online straightening device

Abstract

The utility model discloses an automatic aluminum guide rod on-line straightening device which comprises a straightening mechanism and a visual analysis mechanism, the visual analysis mechanism is arranged on one side of the straightening mechanism, the straightening mechanism comprises a straightening clamping seat, a plurality of straightening oil cylinders are arranged on the straightening clamping seat, and hard steel plates are arranged at the opposite ends of the straightening oil cylinders. The visual analysis mechanism comprises a light-proof support, the light-proof support is provided with a channel for the aluminum guide rod to pass through, exposure lamp strips are arranged on the two sides of the channel, and a visual camera is arranged at the end, away from the exposure lamp strips, of the interior of the light-proof support. A data analysis upper computer used for transmitting data collected by the visual camera to the straightening oil cylinder is further arranged in the light shielding support, manual observation and judgment work is replaced with a visual analysis mechanism, and the situation that the straightening effect is poor due to personal subjective factors is avoided. And meanwhile, the visual analysis mechanism directly transmits the collected data to the straightening mechanism for automatic straightening, so that the equipment operation efficiency is effectively improved, and the production line personnel cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of aluminum guide rod straightening technology, specifically to an automatic online aluminum guide rod straightening device. Background Technology

[0002] Currently, most guide rod straightening machines in the industry rely on manual judgment of the straightness of the guide rods. This introduces subjective factors into the straightening process, and the extent to which the straightening cylinder extends is also determined by the operator. This method is not only inefficient but also heavily influenced by subjective factors, requiring dedicated personnel to operate the straightening station. Summary of the Invention

[0003] To address the aforementioned issues, this invention provides an automatic online straightening device for aluminum guide rods, which avoids the impact of individual subjective factors on straightening quality, reduces production line personnel costs, and improves equipment operating efficiency.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: a fully automatic online straightening device for aluminum guide rods, comprising a straightening mechanism and a visual analysis mechanism. The visual analysis mechanism is disposed on one side of the straightening mechanism. The straightening mechanism includes a straightening clamp, on which a plurality of straightening cylinders are provided. The opposite ends of the straightening cylinders are provided with hard steel plates. The visual analysis mechanism includes a light-shielding support, which has a channel for the aluminum guide rod to pass through. Exposure light strips are provided on both sides of the channel. A visual camera is provided inside the light-shielding support at the end away from the exposure light strips. The light-shielding support also contains a data analysis host computer for transmitting data collected by the visual camera to the straightening cylinders.

[0005] The hardened steel plates are a number of ones, arranged alternately with the straightening cylinders.

[0006] It also includes a straightening base, a telescopic cylinder, and a feed rotary support. The feed rotary support is slidably connected to the straightening base, and the telescopic cylinder is installed on the straightening base and connected to the feed rotary support so that the rotary support can reciprocate on the straightening base.

[0007] A rotating mechanism is installed on the feed rotary support. The rotating mechanism is connected to the bottom end of the straightening clamp. The rotating mechanism includes a motor and a gear rotary table. The gear rotary table is fixedly connected to the bottom end of the straightening clamp. The motor drives the gear rotary table to rotate the straightening clamp relative to the feed rotary support.

[0008] A detection switch is installed on one side of the straightening base.

[0009] The aluminum guide rod is transmitted from the visual analysis mechanism to the straightening mechanism via a catenary transmission line.

[0010] The beneficial effects of this utility model are as follows: Compared with the prior art, this utility model adopts a combination of a visual analysis mechanism and a straightening mechanism. The visual analysis mechanism replaces manual observation and judgment, avoiding poor straightening results caused by personal subjective factors. At the same time, the visual analysis mechanism directly transmits the collected data to the straightening mechanism for automatic straightening, which effectively improves equipment operating efficiency and reduces production line personnel costs. Attached Figure Description

[0011] The present invention will be further described below with reference to the accompanying drawings:

[0012] Figure 1 It is a structural diagram of the utility model;

[0013] Figure 2 This is a schematic diagram of the structure of the visual resolution mechanism of this utility model;

[0014] Figure 3 This is a schematic diagram of the straightening mechanism of this utility model;

[0015] In the diagram: 1. Straightening mechanism; 11. Straightening clamp; 12. Straightening cylinder; 13. Hardened steel plate; 14. Straightening base; 15. Telescopic cylinder; 16. Feed rotary support; 17. Motor; 18. Gear rotary table; 19. Detection switch; 2. Vision analysis mechanism; 21. Light-shielding support; 22. Channel; 23. Exposure light strip; 24. Vision camera; 25. Data analysis host computer; 3. Aluminum guide rod; 4. Suspended conveyor line. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.

[0017] The technical solution of this utility model will be described in detail below with specific embodiments. The following specific embodiments can be selected to be combined or substituted with each other according to the actual situation, and the same or similar concepts or processes may not be described again in some embodiments. Example

[0018] like Figures 1 to 3As shown, this utility model provides a fully automatic online straightening device for aluminum guide rods, including a straightening mechanism 1 and a visual analysis mechanism 2. The visual analysis mechanism 2 is disposed on one side of the straightening mechanism 1. The straightening mechanism 1 includes a straightening clamp 11, on which a plurality of straightening cylinders 12 are provided. The opposite ends of the straightening cylinders 12 are provided with hard steel plates 13. The visual analysis mechanism 2 includes a light-shielding support 21, which has a channel 22 for the aluminum guide rod 3 to pass through. Exposure light strips 23 are provided on both sides of the channel 22. A visual camera 24 is provided inside the light-shielding support 21 at the end away from the exposure light strips 23. The light-shielding support 21 also has a data analysis host computer 25 for transmitting the data collected by the visual camera 24 to the straightening cylinders 12.

[0019] The light-shielding support in the visual analysis mechanism 2 serves as the main support element, while also preventing external light sources from affecting the visual camera 24. The visual camera 24 observes and judges the area of ​​the aluminum guide rod 3 that needs to be straightened, and transmits the straightening data to the data analysis host computer 25. The exposure light strip 23 is used to increase the exposure, which helps the visual camera 24 to acquire data optimally. The data analysis host computer 25 analyzes the collected data, obtains a specific straightening data for the current aluminum guide rod 3, and transmits it to the straightening cylinder 12 of the self-straightening mechanism to perform the straightening work.

[0020] Specifically, in order to improve the quality of straightening, the hard steel plates 13 are arranged in several ways and staggered with the straightening cylinders 12.

[0021] Specifically, the above-mentioned fully automatic aluminum guide rod online straightening device also includes a straightening base 14, a telescopic cylinder 15, and a feed rotary support 16. The feed rotary support 16 is slidably connected to the straightening base 14. The telescopic cylinder 15 is installed on the straightening base 14 and connected to the feed rotary support 16 so that the rotary support 16 reciprocates on the straightening base 14.

[0022] A rotating mechanism is installed on the feed rotary support 16. The rotating mechanism is connected to the bottom end of the straightening clamp 11. The rotating mechanism includes a motor 17 and a gear rotary table 18. The gear rotary table 18 is fixedly connected to the bottom end of the straightening clamp 11. The motor 17 drives the gear rotary table 18 to make the straightening clamp 11 rotate relative to the feed rotary support 16.

[0023] When the aluminum guide rod 3 is passed to the straightening mechanism 1, the telescopic cylinder 15 extends to push the feed rotary support 16, so that the aluminum guide rod 3 enters the straightening clamp 11. The straightening cylinder 12 extends to push the aluminum guide rod 3, so that the two current sides of the aluminum guide rod 3 abut against the straightening cylinder 12 and the hard steel plate 13 at the other end. The extension amount of the straightening cylinder 12 is provided by the data analysis host computer 25 to achieve precise straightening. After the current two sides are straightened, the motor 17 drives the gear rotary table 18 to rotate the straightening clamp 11 90 degrees relative to the feed rotary support 16. The straightening cylinder 12 then automatically straightens the remaining two sides according to the analyzed data.

[0024] Specifically, a detection switch 19 is installed on one side of the straightening base 14. The detection switch 19 is used to detect whether the rotating mechanism has rotated into place and to provide a signal to start the straightening cylinder 12.

[0025] Specifically, the aluminum guide rod 3 is transmitted from the visual analysis mechanism 2 to the straightening mechanism 1 via the catenary transmission line 4.

[0026] In addition to the preferred embodiments described above, there are other embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection claimed by this utility model.

Claims

1. An automatic online straightening device for aluminum guide rods, characterized in that, The device includes a straightening mechanism (1) and a visual analysis mechanism (2). The visual analysis mechanism (2) is located on one side of the straightening mechanism (1). The straightening mechanism (1) includes a straightening clamp (11). The straightening clamp (11) is provided with several straightening cylinders (12). The opposite ends of the straightening cylinders (12) are provided with hard steel plates (13). The visual analysis mechanism (2) includes a light-shielding support (21). The light-shielding support (21) is provided with a channel (22) for the aluminum guide rod (3) to pass through. Exposure light strips (23) are provided on both sides of the channel (22). A visual camera (24) is provided inside the light-shielding support (21) at the end away from the exposure light strip (23). The light-shielding support (21) is also provided with a data analysis host computer (25) for transmitting the data collected by the visual camera (24) to the straightening cylinder (12).

2. The automatic aluminum guide rod online straightening device according to claim 1, characterized in that, The hard steel plates (13) are a number of ones and are arranged alternately with the straightening cylinders (12).

3. The automatic aluminum guide rod online straightening device according to claim 1, characterized in that, It also includes a straightening base (14), a telescopic cylinder (15), and a feed rotary support (16). The feed rotary support (16) is slidably connected to the straightening base (14). The telescopic cylinder (15) is installed on the straightening base (14) and connected to the feed rotary support (16) so that the rotary support (16) reciprocates on the straightening base (14).

4. The automatic aluminum guide rod online straightening device according to claim 3, characterized in that, A rotating mechanism is installed on the feed rotary support (16). The rotating mechanism is connected to the bottom end of the straightening clamp (11). The rotating mechanism includes a motor (17) and a gear rotary table (18). The gear rotary table (18) is fixedly connected to the bottom end of the straightening clamp (11). The motor (17) drives the gear rotary table (18) to make the straightening clamp (11) rotate relative to the feed rotary support (16).

5. The automatic aluminum guide rod online straightening device according to claim 3, characterized in that, A detection switch (19) is installed on one side of the straightening base (14).

6. The automatic aluminum guide rod online straightening device according to claim 1, characterized in that, The aluminum guide rod (3) is transmitted from the visual analysis mechanism (2) to the straightening mechanism (1) via a catenary transmission line (4).

Images