Metal product welding device

Through the design of the clamping assembly and welding assembly, combined with the Y-shaped bracket and drive device, the problem of unstable splicing during manual welding of metal pipes is solved, and stable welding and high-quality welding effects that adapt to pipes of different sizes are achieved.

CN223476764UActive Publication Date: 2025-10-28DONGGUAN CHENXING INTELLIGENT PRECISION EQUIP CO LTD
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Patent Information

Application Number
CN202422702838.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-10-28
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

When manually welding metal pipes, it is difficult to achieve compact joints, resulting in larger welds and unstable welding positions, affecting welding quality.

Method used

The clamping assembly and welding assembly are used to fix and weld the pipes. Combined with the Y-shaped bracket, gear ring and drive device, the pipes can be stably clamped and turned, ensuring welding stability and adapting to pipes of different sizes.

Benefits of technology

It improves welding quality, ensures the stability and consistency of welding position, and is suitable for pipes of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal product welding device which comprises a base and is characterized in that a supporting frame is fixedly connected to the upper surface of the base, a welding assembly is arranged at the top end of the supporting frame, Y-shaped supports are symmetrically arranged on the front portion and the rear portion of the supporting frame, two limiting blocks are fixedly welded to the opposite faces of the two Y-shaped supports, and the limiting blocks are fixedly connected with the supporting frame. A limiting block is arranged on each side, a gear ring is arranged on the outer side of the limiting block on each side, limiting grooves are formed in the back faces of the two gear rings, the outer side walls of the limiting blocks are slidably connected with the inner side walls of the limiting grooves, driving devices for driving the gear rings to rotate are arranged below the gear rings, and clamping assemblies are arranged in the gear rings. When two pipes are welded, the clamping assembly clamps and fixes the two pipes, the to-be-welded positions of the clamped pipes stably abut against each other, the welding assembly welds the spliced position, and the welding stability is guaranteed; and the driving device enables the pipe to rotate in a clamped state, the welding position of the pipe is stably overturned, and the welding quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal product welding technology, and in particular to a metal product welding device. Background Technology

[0002] The metal products industry includes the manufacturing of structural metal products, metal tools, containers and metal packaging containers, stainless steel and similar everyday metal products, among which metal pipes also belong to metal products.

[0003] When welding two pipes manually, the two pipes need to be spliced ​​together and the joint seam welded. However, manual splicing cannot make the two pipes fit together tightly. Without a fixing mechanism, the pipes are at risk of moving, resulting in a larger weld seam that affects the welding quality. In addition, the position to be welded when manually flipped is prone to change, which also affects the welding quality of the plate. Utility Model Content

[0004] To overcome the shortcomings of existing technologies, one of the objectives of this utility model is to provide a metal product welding device. Through a clamping assembly and a welding assembly, when welding two pipes, the clamping assembly clamps and fixes the two pipes, ensuring stable contact at the welding joint. The welding assembly then welds the joint, guaranteeing welding stability and applicability to pipes of different sizes. Furthermore, through a Y-shaped bracket, toothed rings, and a driving device, the two toothed rings are driven to rotate synchronously while the pipes are clamped, stabilizing and rotating the pipes at the welding position, thus improving welding quality.

[0005] One of the objectives of this utility model is achieved by the following technical solution: a metal product welding device, comprising: a base, a support frame fixedly connected to the upper surface of the base, a welding assembly provided at the top of the support frame, Y-shaped brackets symmetrically arranged at the front and rear of the support frame, two limiting blocks welded and fixed to the opposite faces of the two Y-shaped brackets, a toothed ring provided on the outer side of each limiting block, a limiting groove provided on the opposite back of the two toothed rings, the outer side wall of the limiting block being slidably connected to the inner side wall of the limiting groove, a driving device for driving the toothed ring to rotate provided below the toothed ring, and a clamping assembly provided inside the toothed ring. When welding two pipes using the clamping and welding components, the clamping components hold and fix the two pipes in place, ensuring stable contact between the clamped pipes at the welding joint. The welding components then weld the joint, guaranteeing welding stability and making it suitable for pipes of different sizes. The Y-shaped bracket, toothed rings, and driving device drive the two toothed rings to rotate synchronously while the pipes are clamped, stabilizing and rotating the pipes at the welding position and improving welding quality.

[0006] According to the aforementioned metal product welding device, the driving device includes a servo motor, the output end of which is fixedly connected to a rotating shaft, the other end of which is rotatably connected to a rotating connecting plate, and the outer side wall of the rotating shaft is fixedly connected to two gears.

[0007] According to the metal product welding device, the two gears are respectively located below the two gear rings, and the sidewalls of the gears are meshed with the sidewalls of the gear rings.

[0008] A metal product welding device is provided, wherein the bottom ends of the servo motor and the rotating connecting plate are respectively fixedly connected to the middle upper surface of the two Y-shaped brackets.

[0009] According to the aforementioned metal product welding device, the clamping assembly includes two symmetrically arranged fixed plates, each fixedly connected to the middle of an electric telescopic rod, and each of the two electric telescopic rods has an arc-shaped clamping plate fixedly connected to its movable end. The two arc-shaped clamping plates are arranged symmetrically.

[0010] According to the aforementioned metal product welding device, the upper and lower sidewalls of the fixing plate are both fixedly connected to the inner ring sidewall of the toothed ring.

[0011] According to the aforementioned metal product welding device, the welding assembly includes an electric telescopic rod two fixedly connected to the top of a support frame, an output end of the electric telescopic rod two fixedly connected to a mounting plate, and a welding torch fixedly mounted on the mounting plate.

[0012] According to the aforementioned metal product welding device, a controller is fixedly installed on the side wall of the support frame, and the controller is electrically connected to a servo motor, an electric telescopic rod one, an electric telescopic rod two, and a welding torch.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0015] Figure 1 This is a perspective view of a metal product welding device according to the present invention;

[0016] Figure 2 This is a perspective view of a Y-shaped bracket for a metal product welding device according to the present invention;

[0017] Figure 3 This is a perspective view of the clamping component of a metal product welding device according to the present invention;

[0018] Figure 4This is a perspective view of the drive device of a metal product welding apparatus according to the present invention;

[0019] Figure 5 This is a partial perspective view of a metal product welding device according to the present invention.

[0020] Legend:

[0021] 1. Base; 2. Y-shaped bracket; 3. Gear ring; 4. Clamping assembly; 5. Drive device; 6. Support frame; 7. Welding assembly; 8. Controller; 201. Limit block; 301. Limit groove; 401. Fixing plate; 402. Electric telescopic rod one; 403. Arc-shaped clamping plate; 501. Servo motor; 502. Rotating shaft; 503. Gear; 504. Rotating connecting plate; 701. Electric telescopic rod two; 702. Mounting plate; 703. Welding torch. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Reference Figure 1-5 This utility model provides a metal product welding device, which includes: a base 1, a support frame 6 fixedly connected to the upper surface of the base 1, a welding component 7 provided at the top of the support frame 6, Y-shaped brackets 2 symmetrically arranged at the front and rear of the support frame 6, two limiting blocks 201 welded and fixed to the opposite faces of the two Y-shaped brackets 2, a toothed ring 3 provided on the outer side of each limiting block 201, a limiting groove 301 opened on the opposite back of the two toothed rings 3, the outer side wall of the limiting block 201 is slidably connected to the inner side wall of the limiting groove 301, a driving device 5 for driving the toothed ring 3 to rotate is provided below the toothed ring 3, and a clamping component 4 is provided inside the toothed ring 3.

[0024] The clamping assembly 4 includes symmetrically arranged fixing plates 401. The upper and lower side walls of the fixing plates 401 are fixedly connected to the inner ring side wall of the toothed ring 3. An electric telescopic rod 402 is fixedly connected through the middle of the two fixing plates 401. An arc-shaped clamping plate 403 is fixedly connected to the movable end of the two electric telescopic rods 402. The two arc-shaped clamping plates 403 are arranged symmetrically. In use, the electric telescopic rod 402 is powered by an external power source through a slip ring structure.

[0025] The drive device 5 includes a servo motor 501, the output end of which is fixedly connected to a rotating shaft 502, and the other end of the rotating shaft 502 is rotatably connected to a rotating connecting plate 504. The bottom ends of the servo motor 501 and the rotating connecting plate 504 are respectively fixedly connected to the middle upper surface of the two Y-shaped brackets 2. Two gears 503 are fixedly connected to the outer side wall of the rotating shaft 502. The two gears 503 are respectively located below the two gear rings 3, and the side wall of the gear 503 meshes with the side wall of the gear ring 3.

[0026] The welding assembly 7 includes an electric telescopic rod 701 fixedly connected to the top of the support frame 6. The output end of the electric telescopic rod 701 is fixedly connected to a mounting plate 702. A welding torch 703 is fixedly mounted on the mounting plate 702. A controller 8 is fixedly mounted on the side wall of the support frame 6. The controller 8 is electrically connected to the servo motor 501, the electric telescopic rod 402, the electric telescopic rod 701, and the welding torch 703. When welding two pipes using the clamping assembly 4 and welding assembly 7, one pipe is first clamped and fixed using the clamping assembly 4 on one side. Two electric telescopic rods 402 drive two arc-shaped clamping plates 403 to move towards each other. Then, one end of the other pipe is brought into contact with the clamped pipe at the point to be welded. The other clamping assembly 4 then clamps it. During welding, the electric telescopic rod 701 pushes the welding gun 703 downwards to weld the joint, ensuring welding stability and applicability to pipes of different sizes. The Y-shaped bracket 2, toothed ring 3, and driving device 5 support the toothed ring 3 using a limiting block 201 without hindering its rotation. When flipping the pipe, the servo motor 501 drives the rotating shaft 502 to rotate, which in turn drives two gears 503 to rotate synchronously, stabilizing the welding position of the flipped pipe and improving welding quality.

[0027] Working principle: In use, firstly, the clamping component 4 on one side is used to clamp and fix a pipe. The two electric telescopic rods 402 drive the two arc-shaped clamping plates 403 to move towards each other. Then, one end of another pipe is placed against the clamped pipe at the welding point. Next, the clamping component 4 on the other side is used to clamp it. During welding, the electric telescopic rod 701 pushes the welding gun 703 downward to weld the joint. When the pipe is flipped, the servo motor 501 drives the rotating shaft 502 to rotate, which drives the two gears 503 to rotate, and then drives the two gear rings 3 to rotate synchronously, stabilizing the welding position of the flipped pipe and improving the welding quality.

[0028] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A metal product welding apparatus, comprising: The base (1) is characterized in that a support frame (6) is fixedly connected to the upper surface of the base (1), a welding assembly (7) is provided at the top of the support frame (6), Y-shaped brackets (2) are symmetrically provided in front and behind the support frame (6), two limiting blocks (201) are welded and fixed to the opposite surfaces of the two Y-shaped brackets (2), a toothed ring (3) is provided on the outer side of each limiting block (201), a limiting groove (301) is provided on the opposite back of the two toothed rings (3), the outer side wall of the limiting block (201) is slidably connected to the inner side wall of the limiting groove (301), a driving device (5) for driving the toothed ring (3) to rotate is provided below the toothed ring (3), and a clamping assembly (4) is provided inside the toothed ring (3).

2. The metal product welding device according to claim 1, characterized in that, The drive device (5) includes a servo motor (501), the output end of which is fixedly connected to a rotating shaft (502), and the other end of the rotating shaft (502) is rotatably connected to a rotating connecting plate (504). Two gears (503) are fixedly connected to the outer side wall of the rotating shaft (502).

3. The metal product welding device according to claim 2, characterized in that, The two gears (503) are located below the two gear rings (3), and the sidewalls of the gears (503) are meshed with the sidewalls of the gear rings (3).

4. A metal product welding device according to claim 2, characterized in that, The bottom ends of the servo motor (501) and the rotating connecting plate (504) are respectively fixedly connected to the middle upper surface of the two Y-shaped brackets (2).

5. A metal product welding device according to claim 1, characterized in that, The clamping assembly (4) includes two symmetrically arranged fixing plates (401). An electric telescopic rod (402) is fixedly connected through the middle of each of the two fixing plates (401). An arc-shaped clamp (403) is fixedly connected to the movable end of each of the two electric telescopic rods (402). The two arc-shaped clamps (403) are arranged symmetrically.

6. A metal product welding device according to claim 5, characterized in that, The upper and lower sidewalls of the fixing plate (401) are fixedly connected to the inner ring sidewall of the toothed ring (3).

7. A metal product welding device according to claim 1, characterized in that, The welding assembly (7) includes an electric telescopic rod II (701) fixedly connected to the top of the support frame (6). The output end of the electric telescopic rod II (701) is fixedly connected to a mounting plate (702), and a welding torch (703) is fixedly mounted on the mounting plate (702).

8. A metal product welding device according to claim 1, characterized in that, A controller (8) is fixedly installed on the side wall of the support frame (6). The controller (8) is electrically connected to the servo motor (501), the electric telescopic rod one (402), the electric telescopic rod two (701), and the welding gun (703).