Special polishing device for textile cloth roller based on textile equipment manufacturing
By designing a textile cloth roller polishing device with a clamping moving mechanism and a synchronous grinding roller, the problem of low efficiency of traditional textile cloth roller polishing is solved, efficient and stable automatic polishing processing is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422590952.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-25
AI Technical Summary
Traditional textile cloth roller polishing technology is inefficient and difficult to meet large-scale production needs. It also takes a long time to process, affecting production efficiency and output.
A special polishing device for textile cloth rollers is designed, which includes a clamping and moving mechanism and a grinding roller. The clamping and moving mechanism is used to realize automatic polishing of multiple cloth rollers, and the synchronously rotating grinding rollers are used for efficient polishing to ensure uniformity and stability.
It improves the polishing efficiency and quality of textile cloth rollers, reduces manual operation time, realizes the simultaneous processing of multiple cloth rollers, and ensures the stability and uniformity of the polishing process.
Smart Images

Figure CN223477303U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of textile machinery technology, and in particular to a special polishing device for textile rollers used in textile equipment manufacturing. Background Technology
[0002] The textile industry, an indispensable sector in human life, has undergone a long development process, evolving from ancient hand weaving to modern mechanized and intelligent textile production. Its technology has continuously innovated, greatly improving production efficiency and product quality. In modern textile production, textile rollers are a key component, widely used in various stages of textile machinery, such as fabric conveying, winding, and storage. The quality of textile rollers directly affects the efficiency of textile production and the quality of textile products. A smooth, high-precision textile roller ensures smooth fabric transport, reducing wear and scratches, thereby improving the surface quality and overall quality of textiles. High-quality polishing of textile rollers is a crucial step in the manufacturing process of textile equipment.
[0003] Traditional textile roller polishing technology mainly uses manual polishing or simple mechanical polishing methods. The rollers are held by simple clamping mechanisms and polished. This method is inefficient and time-consuming. For large-scale textile roller production, it is difficult to meet the production schedule requirements. Workers also need to spend a lot of time and energy to polish each roller carefully, which leads to extended production cycles, limited output, and is not conducive to large-scale processing.
[0004] Therefore, there is an urgent need to provide a special polishing device for textile rollers used in textile equipment manufacturing to solve the above problems. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a special polishing device for textile rollers used in textile equipment manufacturing.
[0006] To solve the above-mentioned technical problems, the present invention provides a special polishing device for textile rollers used in textile equipment manufacturing, including a box body, two pick-up ports at the front end of the box body, and an operating table installed at the front end of the box body.
[0007] The box is equipped with a clamping and moving mechanism, and multiple processing rollers are installed inside the clamping and moving mechanism;
[0008] The box is equipped with two second motors, and each of the two second motors has a drive belt installed at its output end. Multiple grinding rollers are rotatably connected inside the box.
[0009] The present invention is further configured such that: the clamping and moving mechanism includes two drive motors installed inside the housing, the output ends of the two drive motors are fixedly connected to drive gear plates, the housing is rotatably connected to driven gear plates corresponding to the drive gear plates, chains are installed between the two drive gear plates and the two driven gear plates, multiple clamping blocks are fixedly connected inside the two chains, springs are installed inside the multiple clamping blocks, sliding blocks are fixedly connected to the other ends of the multiple springs, rotating blocks are rotatably connected inside the multiple sliding blocks, and connection ports are opened inside the multiple rotating blocks.
[0010] With the above technical solution, when the worker needs to polish the processing roller, he only needs to install the processing roller into the clamping block on the clamping and moving mechanism through the pick-up port. When the clamping block moves to the pick-up port by the chain driven by the drive motor, the worker needs to align one end of the processing roller with the connection port on the clamping block and install it. Under the pressure of the worker, the sliding block moves into the clamping block. After the installation of one end of the processing roller is completed, the other end of the processing roller is installed into the corresponding connection port on the clamping block. Under the pressure of the springs inside, the two sliding blocks clamp the processing roller clamped in the middle of the clamping block. The clamping block, which has completed the clamping work, will move continuously towards the polishing components behind it under the movement of the chain. After the processing roller is polished by multiple sets of polishing components, when the polished processing roller reaches another pick-up port, the worker can take it out.
[0011] The present invention is further configured such that the outer wall of the sliding block is attached to and slides against the inner wall of the corresponding clamping block.
[0012] Through the above technical solution, this close fit can effectively reduce the shaking of the sliding block during the movement, and the close-fitting sliding design allows them to withstand various stresses during the working process as a whole, thus extending the service life of the device.
[0013] The present invention is further configured such that: both sides of the processing roller are fixedly connected with connecting blocks corresponding to the connecting ports.
[0014] With the above technical solution, when the connecting blocks on both sides of the processing roller correspond to the connecting port, this design greatly facilitates the installation and disassembly process of the processing roller. The connecting port and the connecting block cooperate with each other to form a stable connection structure, preventing the processing roller from becoming loose or shifting during operation.
[0015] The present invention is further configured such that the processing roller is installed between two rotating blocks.
[0016] With the above technical solution, when the processing roller is installed between two rotating blocks, this structure can provide stable rotational support for the processing roller. The presence of the two rotating blocks can apply a balanced constraint force to the processing roller, keeping it on the correct rotation axis, thereby ensuring the stability of the polishing process, reducing vibration and jumping, and improving polishing quality.
[0017] The present invention is further configured such that a plurality of the grinding rollers are installed inside the transmission belt.
[0018] With the above technical solution, when multiple grinding rollers are installed inside the transmission belt, the movement of the transmission belt can drive all grinding rollers to operate synchronously. The grinding rollers can contact the surface of the cloth roller at the same time and grind at the same speed and direction. Each grinding roller can process the cloth roller at the same rhythm, avoiding uneven grinding of the cloth roller surface caused by the uncoordinated movement of a single grinding roller, thereby effectively improving grinding efficiency.
[0019] The present invention is further configured such that the outer wall of the grinding roller is attached to the outer wall of the processing roller.
[0020] With the above technical solution, high-precision polishing can be achieved when the outer wall of the grinding roller is attached to the outer wall of the processing roller. Because the attached state maximizes the contact area between the grinding roller and the processing roller, the grinding roller can evenly polish the entire outer wall of the processing roller during the grinding process.
[0021] The beneficial effects of this utility model are as follows:
[0022] 1. This utility model designs a clamping and moving mechanism. By installing the cloth roller to be polished into a corresponding set of clamping blocks, and then moving the clamping blocks with a chain, the cloth roller is moved into the polishing assembly for polishing. After polishing, the cloth roller is transported out. The operator only needs to complete the installation and disassembly work. Moreover, the clamping and moving mechanism enables the device to polish multiple cloth rollers at the same time, effectively improving the working efficiency of the device.
[0023] 2. This utility model designs two sets of polishing rollers to polish the cloth roller. The two sets of polishing rollers are driven to rotate by a matching belt. Each polishing roller can process the cloth roller at the same rhythm, avoiding uneven polishing of the cloth roller surface caused by the uncoordinated movement of a single polishing roller, thereby effectively improving polishing efficiency and polishing quality. Attached Figure Description
[0024] Figure 1 This is a front view of the present invention;
[0025] Figure 2 for Figure 1 A cross-sectional view;
[0026] Figure 3 This is a schematic diagram of the transmission belt structure of this utility model;
[0027] Figure 4 This is a schematic diagram of the clamping and moving mechanism of this utility model;
[0028] Figure 5 This is a schematic diagram of the sliding block structure of this utility model;
[0029] Figure 6 This is a schematic diagram of the spring structure of this utility model.
[0030] In the diagram: 1. Box body; 2. Retrieval port; 3. Operating table; 4. Clamping and moving mechanism; 401. Drive motor; 402. Drive gear plate; 403. Driven gear plate; 404. Chain; 405. Clamping block; 406. Spring; 407. Sliding block; 408. Rotating block; 409. Connection port; 5. Processing roller; 6. Second motor; 7. Transmission belt; 8. Grinding roller. Detailed Implementation
[0031] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.
[0032] Please see Figure 1 A special polishing device for textile rollers used in textile equipment manufacturing includes a housing 1, with two retrieval ports 2 at the front end of the housing 1, and an operating table 3 installed at the front end of the housing 1.
[0033] like Figure 4 - Figure 6As shown, a clamping and moving mechanism 4 is provided inside the housing 1. The clamping and moving mechanism 4 includes two drive motors 401 installed inside the housing 1. The output ends of the two drive motors 401 are fixedly connected to drive gear plates 402. A driven gear plate 403 corresponding to the drive gear plate 402 is rotatably connected inside the housing 1. A chain 404 is installed between the two drive gear plates 402 and the two driven gear plates 403. Multiple clamping blocks 405 are fixedly connected inside the two chains 404. Springs 406 are installed inside the multiple clamping blocks 405. A sliding block 407 is fixedly connected to the other end of the multiple springs 406. The outer wall of the sliding block 407 slides against the inner wall of the corresponding clamping block 405. This tight fit can effectively reduce the shaking of the sliding block 407 during movement. Moreover, the close sliding design allows them to withstand various stresses during operation as a whole, extending the service life of the device. The internal components of the 07 are rotatably connected to rotating blocks 408. The processing roller 5 is installed between two rotating blocks 408. When the processing roller 5 is installed between two rotating blocks 408, this structure can provide stable rotational support for the processing roller 5. The presence of two rotating blocks 408 can apply a balanced constraint force to the processing roller 5, keeping it on the correct rotation axis, thereby ensuring the stability of the polishing process, reducing vibration and jumping, and improving polishing quality. The internal components of multiple rotating blocks 408 are provided with connection ports 409. Both sides of the processing roller 5 are fixedly connected with connection blocks corresponding to the connection ports 409. When the connection blocks on both sides of the processing roller 5 correspond to the connection ports 409, this design greatly facilitates the installation and disassembly process of the processing roller 5. The connection ports 409 and the connection blocks cooperate with each other to form a stable connection structure, preventing the processing roller 5 from loosening or shifting during operation. Multiple processing rollers 5 are installed inside the clamping and moving mechanism 4.
[0034] like Figure 4 - Figure 6As shown, when the operator needs to polish the processing roller 5, they simply need to install the processing roller 5 into the clamping block 405 on the clamping and moving mechanism 4 through the pick-up port 2. When the clamping block 405 moves to the pick-up port 2 along with the chain 404 driven by the drive motor 401, the operator needs to align one end of the processing roller 5 with the connection port 409 on the clamping block 405 and install it in. Under the pressure of the operator, the sliding block 407 moves inward into the clamping block 405. After the installation of one end of the processing roller 5 is completed... Next, the other end of the processing roller 5 is installed into the connection port 409 on the corresponding clamping block 405. Under the pressure of the spring 406 inside the two sliding blocks 407, the processing roller 5 clamped in the middle of the clamping block 405 is clamped. The clamping block 405, which has completed the clamping work, will move continuously towards the grinding components behind it under the movement of the chain 404. After the processing roller 5 is polished by multiple grinding components, when the polished processing roller 5 reaches another pick-up port 2, the operator can take it out.
[0035] like Figure 1 - Figure 3 As shown, two second motors 6 are installed inside the housing 1. Each of the two second motors 6 has a transmission belt 7 installed at its output end. Multiple grinding rollers 8 are rotatably connected inside the housing 1 and installed within the transmission belt 7. When the multiple grinding rollers 8 are installed inside the transmission belt 7, the movement of the transmission belt 7 can drive all the grinding rollers 8 to operate synchronously. The multiple grinding rollers 8 can simultaneously contact the surface of the cloth roller and grind at the same speed and direction. Each grinding roller 8 can process the cloth roller at the same rhythm, avoiding uneven grinding of the cloth roller surface caused by the uncoordinated movement of a single grinding roller 8, thus effectively improving grinding efficiency. The outer wall of the grinding roller 8 is attached to the outer wall of the processing roller 5. When the outer wall of the grinding roller 8 is attached to the outer wall of the processing roller 5, high-precision polishing can be achieved. Because the attached state maximizes the contact area between the grinding roller 8 and the processing roller 5, the grinding roller 8 can evenly polish the entire outer wall of the processing roller 5 during the grinding process.
[0036] In use, when the worker needs to polish the processing roller 5, the processing roller 5 is simply installed into the clamping block 405 on the clamping and moving mechanism 4 through the pick-up port 2. When the clamping block 405 moves to the pick-up port 2 via the chain 404 driven by the drive motor 401, the worker needs to align one end of the processing roller 5 with the connection port 409 on the clamping block 405 and install it in. Under the pressure of the worker, the sliding block 407 moves inward into the clamping block 405. After installing one end of the processing roller 5, the other end of the processing roller 5 is then installed in... Inside the connection port 409 on the corresponding clamping block 405, the two sliding blocks 407, under the pressure of the spring 406 inside, clamp the processing roller 5 sandwiched between the clamping blocks 405 and move continuously with the chain 404. When it moves between multiple polishing rollers 8, the second motor 6 starts to run and drives the multiple polishing rollers 8 to rotate synchronously through the drive belt 7, polishing the processing roller 5 multiple times. When the polished processing roller 5 reaches another pick-up port 2, the operator can take out the polished processing roller 5.
[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A special polishing device for textile fabric rollers used in textile equipment manufacturing, comprising a housing (1), characterized in that: The front end of the box (1) has two openings (2), and the front end of the box (1) is equipped with an operating table (3); The box (1) is provided with a clamping and moving mechanism (4), and multiple processing rollers (5) are installed inside the clamping and moving mechanism (4); The housing (1) is equipped with two second motors (6), and each of the two second motors (6) is equipped with a transmission belt (7). Multiple grinding rollers (8) are rotatably connected inside the housing (1).
2. The polishing device for textile fabric rollers used in textile equipment manufacturing according to claim 1, characterized in that: The clamping and moving mechanism (4) includes two drive motors (401) installed inside the housing (1). The output ends of the two drive motors (401) are fixedly connected to drive gear plates (402). The housing (1) is rotatably connected to driven gear plates (403) corresponding to the drive gear plates (402). A chain (404) is installed between the two drive gear plates (402) and the two driven gear plates (403). Multiple clamping blocks (405) are fixedly connected inside the two chains (404). Springs (406) are installed inside the multiple clamping blocks (405). A sliding block (407) is fixedly connected to the other end of the multiple springs (406). Rotating blocks (408) are rotatably connected inside the multiple sliding blocks (407). A connection port (409) is opened inside the multiple rotating blocks (408).
3. The polishing device for textile fabric rollers used in textile equipment manufacturing according to claim 2, characterized in that: The outer wall of the sliding block (407) slides against the inner wall of the corresponding clamping block (405).
4. A special polishing device for textile fabric rollers used in textile equipment manufacturing, as described in claim 2, is characterized in that: Both sides of the processing roller (5) are fixedly connected with connecting blocks corresponding to the connecting ports (409).
5. A special polishing device for textile fabric rollers used in textile equipment manufacturing, as described in claim 4, characterized in that: The processing roller (5) is installed between two rotating blocks (408).
6. A special polishing device for textile fabric rollers used in textile equipment manufacturing, as described in claim 1, characterized in that: Multiple of the grinding rollers (8) are installed inside the drive belt (7).
7. A special polishing device for textile fabric rollers used in textile equipment manufacturing, as described in claim 6, is characterized in that: The outer wall of the grinding roller (8) is attached to the outer wall of the processing roller (5).