Finished product placing rack for rotor machining
By designing a finished product placement rack consisting of support rods, a rotating seat, and support blocks A and B, the problems of unstable support and non-adjustable height of the existing rotor placement rack are solved, high stability and flexible adjustment are achieved, and the placement effect of the rotor finished product is improved.
Patent Information
- Application Number
- CN202422772545.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The existing finished product placement rack for rotor processing has deficiencies in support stability and height adjustment, especially for large-diameter rotors. The support is not stable enough, is prone to deformation, and the layer height cannot be flexibly adjusted, affecting product quality.
A finished placement rack is designed, which includes a support rod, a connecting base, a horizontal pull rod, a rotating seat, support blocks A and B, a support frame and a placement plate. Through the cooperation of support blocks A and B, rotation adjustment of different heights can be achieved to form a firm vertical support and increase stability. It is also equipped with protective pads and connecting slots to prevent damage.
The support stability and height adjustment convenience of the placement rack are improved, damage to the finished rotor is avoided, the placement requirements of workpieces of different diameters are adapted, and production efficiency and product quality are improved.
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Figure CN223477613U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of equipment for motor production, and in particular to a finished product placement rack for rotor processing. Background Technology
[0002] Electric motors are indispensable power components in current industrial production. In the production process of electric motors, the rotor is the core power component. It is made of silicon steel sheets or new composite materials combined with copper wire to generate a magnetic field after conduction, thereby generating driving force. In the production process of rotors, processes such as lamination, welding, grinding, and winding are required. In order to improve work efficiency, a lot of racks are needed for transfer and storage of finished and semi-finished products. If the processed rotor workpieces are directly stacked, the bottom rotor is prone to surface damage or indentation due to compression. Especially for some finished products, when the stacking thickness is large, it will affect the product quality. Existing solutions use a lot of racks to place finished products. However, existing racks are mostly of fixed layer height. When using some large-diameter rotors, the height cannot be adjusted well, and the support capacity is limited. It is not strong enough to support heavy workpieces and is prone to deformation. To solve these problems, a finished product rack for rotor processing is proposed. Summary of the Invention
[0003] In view of the shortcomings of the existing technology, the purpose of this application is to provide a finished product placement rack for rotor processing that is highly convenient to adjust, has high support stability, and is practical.
[0004] The above-mentioned objective of this application is achieved through the following technical solution:
[0005] A finished product placement rack for rotor processing includes: support rods, connecting bases, transverse tie rods, rotating seats, support block A, support block B, a support frame, and a placement plate. Four support rods are vertically arranged in a rectangular pattern. The connecting base is inverted U-shape, with vertical through holes on both sides. The lower ends of the support rods are fitted into the vertical through holes of the connecting base. The ends of each transverse tie rod are fixedly connected to two connecting bases. The rotating seats are equidistantly rotatably connected to the outer surface of the support rods above the connecting bases. Support block A and support block B are symmetrically fixed to the outer surfaces of both sides of each rotating seat. The thickness of support block A is the distance between the two rotating seats, and the thickness of support block B is half the thickness of support block A. The upper ends of support block A and support block B on the same rotating seat are flush. The support frame is fitted and connected to support block A at the same height. The placement plate is connected to the upper surface of the support frame. The thickness formed by the support frame and the placement plate is half the thickness of support block A. At the position of the placement support frame, support block B on the rotating seat rotates to face the placement plate.
[0006] Optionally, it also includes connecting slots, which are symmetrically formed on the surface of the placement plate near both ends.
[0007] Optionally, a protective pad is also included, the lower surface of which is provided with a locking block, and the protective pad is connected to the connecting slots on both sides of the placement plate through the locking block.
[0008] Optionally, the upper surface of the protective pad is provided with equidistant arc-shaped grooves.
[0009] Optionally, it also includes connecting holes and connecting rails. The connecting holes are respectively opened at the upper end of the support rod, and two connecting rails are provided, with the two ends of the connecting rails respectively connected to the connecting holes.
[0010] Optionally, it also includes mating holes, which are respectively formed on the surface of the support frame, and the lower end of the placement plate is connected to the support frame through the mating holes.
[0011] The finished product placement rack for rotor processing, through the cooperation of the set support block A and support block B and the rotating seat, can rotate at different heights, thereby connecting the support rack and the placement plate at different heights, and the upper and lower support blocks A and support blocks B cooperate to form a solid vertical support.
[0012] Compared to existing frame structures that rely solely on uprights for support, this finished product placement rack for rotor processing offers better stability and is less prone to bending or breakage of the uprights. The overall weight is distributed downwards sequentially, and the four corner support positions are tightly stacked, resulting in even greater stability.
[0013] This rotor processing finished product placement rack is easy to adjust and can be flexibly operated according to the actual batch of products. It is quick to install and meets the ever-changing production needs in the workshop. It provides stable support for the placement of finished rotor products and avoids damage caused by excessive stacking of finished rotor products. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure provided in the embodiments of this application;
[0015] Figure 2 This is a schematic diagram of the bottom structure provided in an embodiment of this application.
[0016] Reference numerals: 1. Support rod; 2. Connecting base; 3. Horizontal tie rod; 4. Rotating seat; 5. Support block A; 6. Support block B; 7. Support frame; 8. Placement plate; 9. Connecting slot; 10. Protective pad; 11. Connecting hole; 12. Connecting rail; 13. Mating hole. Detailed Implementation
[0017] The present application will be further described in detail below with reference to the accompanying drawings.
[0018] To better understand the technical solutions presented in the embodiments of this application, the working principle of the existing rotor processing finished product placement rack will first be introduced.
[0019] Existing rotors, after processing or partial processing, are placed on welded shelves. However, due to the coils, coatings, and other structures connected to the finished rotors, stacking them to more than three layers or other heights can damage the surface of the workpieces at the bottom. Therefore, it is necessary to place different numbers of rotors on each shelf. However, existing shelves of this type are all fixed in structure to maintain good support capacity, and the shelf height cannot be adjusted arbitrarily. They cannot well adapt to the use of finished rotors of different diameters. Furthermore, the vertical pressure is entirely supported by the four uprights at the four corners. When the overall load is large, the uprights are prone to bending and deformation. To solve this problem, existing methods involve thickening the uprights or increasing the number of uprights to improve the sturdiness. However, this method also leads to an increase in the weight of the shelf and an increase in cost. To solve the problem of flexible placement of finished rotors, the design scheme of this application is proposed.
[0020] See also Figure 1 and Figure 2 This application discloses a rotor processing finished product placement rack, comprising: support rods 1, connecting bases 2, transverse tie rods 3, rotating seats 4, support blocks A5 and B6, support frames 7, and placement plates 8. Four support rods 1 are vertically arranged in a rectangular pattern. The connecting bases 2 are inverted U-shapes, with vertical through holes on both sides. The lower ends of the support rods 1 are fitted into the vertical through holes of the connecting bases 2. The ends of the transverse tie rods 3 are fixedly connected to two connecting bases 2 respectively. The rotating seats 4 are equidistantly rotatably connected to the support rods 1 above the connecting bases 2. On the surface, support blocks A5 and B6 are symmetrically fixed to the outer surfaces on both sides of each rotating seat 4. The thickness of support block A5 is the distance between the two rotating seats 4, and the thickness of support block B6 is half the thickness of support block A5. The upper ends of support blocks A5 and B6 on the same rotating seat 4 are flush. Support frame 7 is fitted and connected to support blocks A5 at the same height. Placement plate 8 is connected to the upper surface of support frame 7. The thickness formed by support frame 7 and placement plate 8 is half the thickness of support block A5. At the position of placement support frame 7, support block B6 on rotating seat 4 rotates to face the side facing placement plate 8.
[0021] Specifically, the connecting base 2 supports the support rod 1, thus cooperating with the transverse tie rod 3 to form a sturdy support frame. The rotating seat 4 connected to the support rod 1 forms support points through the support blocks A5 and B6 on both sides. When the connecting base 2 is rotated, since the upper and lower support blocks A5 are of the same thickness, after adjustment, they sequentially form a support stack with the upper surface of the connecting base 2 from bottom to top. After connecting the support frame 7 and the placement plate 8 at the top, the pressure at the upper end can be transmitted downwards, resulting in a high degree of support sturdiness. The support rod 1 is not subjected to any supporting force. This type of support has better sturdiness. Each layer of support frame 7 and placement plate 8... Plate 8 only bears the weight of its own layer. When the layer height needs to be changed, rotating the rotating seat 4 allows the support block B6 to contact the upper surface of the lower placement plate 8, further increasing the height of the stacked support position. The thickness of the support frame 7 and the placement plate 8 plus the thickness of the support block B6 is exactly equal to the thickness of the support block A5, thus allowing it to cooperate with the upper support block A5 again to form a support position. This structure has high adjustment flexibility and can better adapt to the use of workpieces with different diameters, ensuring that the stacking thickness of the rotor is within a certain limit, while ensuring the maximum load capacity of the placement frame, improving placement efficiency, and providing good support stability, thus showing good application prospects.
[0022] See also Figure 1 As another specific embodiment provided in the application, it also includes a connecting slot 9, which is symmetrically opened on the surface of the placement plate 8 near both ends.
[0023] Specifically, the connection slot 9 is designed to connect and adapt components, providing an installation location and facilitating subsequent connections.
[0024] See also Figure 1 As another specific embodiment provided in the application, it also includes a protective pad 10. The lower surface of the protective pad 10 is provided with a locking block, and the protective pad 10 is connected to the connecting slots 9 on both sides of the placement plate 8 through the locking block.
[0025] Specifically, the protective pad 10 can protect the rotor placed above it, reducing damage caused by collisions and compression.
[0026] See also Figure 1 As another specific embodiment provided in the application, the upper surface of the protective pad 10 is provided with arc-shaped grooves at equal intervals.
[0027] Specifically, the protective pad 10 is provided with a recessed groove to support the position of the rotor and improve its stability when placed at a certain height.
[0028] See also Figure 1As another specific embodiment provided in the application, it also includes a connecting hole 11 and a connecting rail 12. The connecting holes 11 are respectively opened at the upper end of the support rod 1, and two connecting rails 12 are provided, with the two ends of the connecting rail 12 respectively connected to the connecting hole 11.
[0029] Specifically, the connection hole 11 can be used for component installation, and the connection bar 12 can be used to connect to the upper end to maintain overall stability. The connection bar 12 can also adopt a grid structure to improve the stability of its top.
[0030] Please see Figure 2 As another specific embodiment provided in the application, it also includes mating holes 13, which are respectively opened on the surface of the support frame 7, and the lower end of the placement plate 8 is connected to the support frame 7 through the mating holes 13.
[0031] To be specific.
[0032] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A finished product placement rack for rotor processing, characterized in that, include: The support rods (1), connecting bases (2), horizontal tie rods (3), rotating seats (4), support blocks A (5), support blocks B (6), support frames (7), and placement plates (8) are arranged vertically. The support rods (1) are arranged in a rectangular shape. The connecting bases (2) are inverted U-shaped. Vertical through holes are opened on both sides of the connecting bases (2). The lower ends of the support rods (1) are connected to the vertical through holes of the connecting bases (2). The ends of the horizontal tie rods (3) are fixedly connected to the two connecting bases (2). The rotating seats (4) are equidistantly rotatably connected to the outer surface of the support rods (1) above the connecting bases (2). The support blocks A (5) and B (6) are also arranged vertically. Support blocks B (6) are symmetrically fixed on the outer surfaces of both sides of each rotating seat (4). The thickness of support block A (5) is the distance between the two rotating seats (4). The thickness of support block B (6) is half the thickness of support block A (5). The upper ends of support block A (5) and support block B (6) on the same rotating seat (4) are flush. Support frame (7) is connected to support block A (5) at the same height. Placement plate (8) is connected to the upper surface of support frame (7). The thickness formed by support frame (7) and placement plate (8) is half the thickness of support block A (5). Support block B (6) on rotating seat (4) at the position of placement support frame (7) rotates to face the side of placement plate (8).
2. The finished product placement rack for rotor processing according to claim 1, characterized in that: It also includes connecting slots (9), which are symmetrically opened on the surface of the placement plate (8) near both ends.
3. The finished product placement rack for rotor processing according to claim 2, characterized in that: It also includes a protective pad (10), the lower surface of which is provided with a locking block, and the protective pad (10) is connected to the connecting slots (9) on both sides of the placement plate (8) through the locking block.
4. The finished product placement rack for rotor processing according to claim 3, characterized in that: The upper surface of the protective pad (10) is provided with arc-shaped grooves at equal intervals.
5. A finished product placement rack for rotor processing according to claim 1, characterized in that: It also includes a connecting hole (11) and a connecting rail (12). The connecting hole (11) is opened at the upper end of the support rod (1). There are two connecting rails (12), and the two ends of the connecting rail (12) are respectively connected to the connecting hole (11).
6. The finished product placement rack for rotor processing according to claim 1, characterized in that: It also includes mating holes (13), which are respectively opened on the surface of the support frame (7), and the lower end of the placement plate (8) is connected to the support frame (7) through the mating holes (13).