Gel cutting device
The design of the guide plate, chute, wheel, airflow and elastic cloth solves the problem of scrap collection and separation in the gel cutting device, achieving efficient scrap collection and improved cleanliness of the gel product.
Patent Information
- Application Number
- CN202423055797.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing gel cutting devices are prone to produce scraps during the cutting process, causing the scraps to mix with the product, affecting the cutting quality.
A gel cutting device was designed. The scraps were allowed to enter the collection box through the cooperation of the guide plate and the slide. The sliding of the scraps was accelerated by the action of the rotating wheel, airflow and elastic cloth to reduce the residue. The partition was used for separation, which improved the collection convenience and separation efficiency.
Effectively collect and separate scraps, shorten separation time, and improve the neatness and cutting quality of gel products.
Smart Images
Figure CN223477830U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gel pillow production, specifically a gel cutting device. Background Technology
[0002] Gel can be used in the production of pillows, mattresses and other products; gel pillows are usually made of materials such as hydrogel, which have excellent cooling ability and the support and softness of memory foam.
[0003] The production process of gel pillows mainly includes the following steps: gel preparation, mold making, gel injection, gel cutting, spraying, quality inspection and packaging; among which the cutting process usually involves precisely cutting the gel according to the product design requirements.
[0004] Existing methods for cutting gels typically involve using a flat die. However, during production and observation, it has been found that flat dies easily produce scraps after cutting the gel. These scraps mix with the product, affecting the quality of the gel after cutting.
[0005] Therefore, a gel cutting device is proposed to address the above problems. Utility Model Content
[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A gel cutting device of this utility model includes a base; a frame is fixedly connected to the top of the base; a cutting component is provided on the top of the frame; a transmission component is provided on the inner side of the frame; a motor is fixedly connected to the middle of the frame; a positive and negative lead screw is fixedly connected to the output end of the motor; a slider is symmetrically threaded to the middle of the positive and negative lead screw; a guide plate is fixedly connected to the bottom of the slider; the guide plate has an arc-shaped structure; a fixing plate is fixedly connected to the inner side wall of the frame; the slider and the fixing plate are slidably connected. The inner wall of the frame is symmetrically fixed with sliding grooves; the sliding grooves are located between the frame and the transmission assembly; a collection box is fixedly connected to the top of the base; a partition is fixedly connected to the inner wall of the collection box; a pull plate is slidably connected to the middle of the partition; the pull plate is located at the bottom of the partition; through the cooperation of the guide plate and the sliding groove, the scrap material will enter the collection box under the guidance of the guide plate and the sliding groove, improving the convenience of scrap material collection. At the same time, the partition will separate the gel product and the gel scrap material, and also shorten the working time required for the separation of the product and the scrap material.
[0008] Preferably, a plurality of fixing rods are fixedly connected to the inner sidewall of the chute; a plurality of rotating wheels are rotatably connected to the middle of the fixing rods; by setting the rotating wheels, the scrap material will slide down the chute faster under the lubrication of the rotating wheels, thereby increasing the speed at which the scrap material slides along the chute and reducing the amount of scrap material remaining on the surface of the chute.
[0009] Preferably, the top of the fixing plate is connected to an air pipe; the bottom of the fixing plate has two sets of round holes; adjacent round holes and sliding grooves are correspondingly arranged; an air pump can be connected to the air pipe so that airflow enters the interior of the fixing plate and is ejected from the two sets of round holes. After the airflow is ejected, it will reach the surface of the sliding groove. At this time, the scrap material on the inner wall of the sliding groove will accelerate its sliding speed under the action of the airflow, ensuring that the scrap material can stably detach from the sliding groove and shortening the time required for the scrap material to slide along the sliding groove.
[0010] Preferably, an elastic cloth is fixed to the middle of the guide plate; the elastic cloth is located at the top of the transmission assembly; before the scrap material comes into contact with the guide plate, it will first come into contact with the elastic cloth. Because the surface of the elastic cloth is relatively smooth, it is difficult for the scrap material to adhere to the surface of the elastic cloth and the guide plate when it comes into contact with the elastic cloth, thereby reducing the situation of the scrap material adhering to the surface of the guide plate.
[0011] Preferably, multiple elastic ropes are fixedly connected between adjacent guide plates; multiple cleaning rods are fixedly connected to the bottom of the elastic ropes; when the gel product moves, it will pass through the elastic ropes and cleaning rods, and the cleaning rods will come into contact with the gel product and clean it, reducing impurities attached to the surface of the gel product and improving the cleanliness of the gel product surface.
[0012] Preferably, the surface of the pull plate is symmetrically provided with fixing holes; a sliding plate is slidably connected to the inner side wall of the fixing hole; when the operator needs to observe the remaining material at the bottom of the partition, the sliding plate can be slid to open the fixing hole, and then the operator can observe the bottom of the partition through the fixing hole, thereby improving the convenience of the device for observing the partition.
[0013] The utility model is beneficial in that:
[0014] 1. The gel cutting device of this utility model, through the cooperation of the guide plate and the chute, allows the scrap material to enter the collection box under the guidance of the guide plate and the chute, which improves the convenience of the device for collecting scrap material. At the same time, the partition separates the gel product and the gel scrap material, which also shortens the working time required for separating the product and the scrap material.
[0015] 2. The gel cutting device of this utility model, by setting a rotating wheel, allows scrap material to slide down the slide faster under the lubrication of the rotating wheel, thereby increasing the speed at which the scrap material slides along the slide and reducing the amount of scrap material remaining on the surface of the slide. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the main body of this utility model;
[0018] Figure 2 This is a schematic diagram of the cutting component in this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the fixing plate in this utility model;
[0020] Figure 4 This is a schematic diagram of the structure of the collection box in this utility model;
[0021] Figure 5 This is a schematic diagram of the slide groove in this utility model.
[0022] In the diagram: 1. Base; 12. Frame; 13. Cutting assembly; 14. Transmission assembly; 15. Motor; 16. Lead screw; 17. Slider; 18. Guide plate; 19. Fixing plate; 110. Slide; 111. Collection box; 112. Partition; 113. Pull plate; 2. Fixing rod; 22. Rotary wheel; 3. Air pipe; 32. Round hole; 4. Elastic cloth; 5. Elastic rope; 52. Cleaning rod; 6. Slide plate; 62. Fixing hole. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0024] Specific implementation examples are given below.
[0025] Please see Figures 1 to 5As shown in the figure, a gel cutting device according to an embodiment of the present invention includes a base 1; a frame 12 is fixedly connected to the top of the base 1; a cutting component 13 is provided on the top of the frame 12; a transmission component 14 is provided on the inner side of the frame 12; a motor 15 is fixedly connected to the middle of the frame 12; a positive and negative lead screw 16 is fixedly connected to the output end of the motor 15; a slider 17 is symmetrically threaded to the middle of the positive and negative lead screw 16; a guide plate 18 is fixedly connected to the bottom of the slider 17; the guide plate 18 has an arc-shaped structure; and a fixing plate 19 is fixedly connected to the inner wall of the frame 12. The slider 17 and the fixed plate 19 are slidably connected; the inner sidewall of the frame 12 is symmetrically fixed with a sliding groove 110; the sliding groove 110 is located between the frame 12 and the transmission assembly 14; a collection box 111 is fixedly connected to the top of the base 1; a partition 112 is fixedly connected to the inner sidewall of the collection box 111; a pull plate 113 is slidably connected to the middle of the partition 112; the pull plate 113 is located at the bottom of the partition 112; during operation, the formed gel can be sent to the surface of the transmission assembly 14, the transmission assembly 14 will transport the gel, and the gel passes through the cutting assembly 13. The gel sheets are die-cut by the cutting component 13, and then transported to the collection box 111 by the conveying component 14. During die-cutting, the cutting component 13 generates scraps, which are also transported by the conveying component 14. The operator can control the motor 15 to rotate the positive and negative lead screws 16. When the lead screws 16 rotate, they cause the slider 17 to move closer to the guide plate 18, allowing the gel scraps to contact the guide plate 18 and move along its surface. These scraps then slide out of the conveying component 14. The scrap material reaches the surface of the chute 110, and then slides along the chute 110 under the action of gravity and enters the collection box 111, where it is located at the bottom of the partition 112. The partition 112 separates the product and the scrap material. Through the cooperation of the guide plate 18 and the chute 110, the scrap material enters the collection box 111 under the guidance of the guide plate 18 and the chute 110, improving the convenience of scrap material collection. At the same time, the partition 112 separates the gel product and the gel scrap material, and also shortens the working time required for the separation of the product and the scrap material.
[0026] Please see Figure 4 and Figure 5 As shown, multiple fixing rods 2 are fixedly connected to the inner sidewall of the slide groove 110; multiple rotating wheels 22 are rotatably connected to the middle of the fixing rods 2; when the scrap material slides along the slide groove 110, it will come into contact with the rotating wheels 22, and the rotating wheels 22 will rotate under the action of friction, making the scrap material slide more flexibly; by setting the rotating wheels 22, the scrap material will slide down the slide groove 110 faster under the lubrication of the rotating wheels 22, which speeds up the sliding speed of the scrap material along the slide groove 110 and reduces the scrap material remaining on the surface of the slide groove 110.
[0027] Please see Figure 3 As shown, the top of the fixing plate 19 is connected to an air pipe 3; the bottom of the fixing plate 19 has two sets of round holes 32; the adjacent round holes 32 and the slide groove 110 are correspondingly arranged; an air pump can be connected to the air pipe 3 so that the airflow enters the interior of the fixing plate 19 and is ejected from the two sets of round holes 32. After the airflow is ejected, it will reach the surface of the slide groove 110. At this time, the scrap material on the inner wall of the slide groove 110 will accelerate its sliding speed under the action of the airflow, ensuring that the scrap material can stably detach from the slide groove 110 and shortening the time required for the scrap material to slide along the slide groove 110.
[0028] Please see Figure 3 As shown, an elastic cloth 4 is fixedly attached to the middle of the guide plate 18; the elastic cloth 4 is located on the top of the transmission assembly 14; before the scrap material comes into contact with the guide plate 18, it will first come into contact with the elastic cloth 4. Because the surface of the elastic cloth 4 is relatively smooth, it is difficult for the scrap material to adhere to the surface of the elastic cloth 4 and the guide plate 18 when it comes into contact with the elastic cloth 4, thereby reducing the situation of the scrap material adhering to the surface of the guide plate 18.
[0029] Please see Figure 3 As shown, multiple elastic ropes 5 are fixedly connected between adjacent guide plates 18; multiple cleaning rods 52 are fixedly connected to the bottom of the elastic ropes 5; when the gel product moves, it will pass through the elastic ropes 5 and the cleaning rods 52, and the cleaning rods 52 will come into contact with the gel product and clean it, reducing impurities attached to the surface of the gel product and improving the cleanliness of the gel product surface.
[0030] Please see Figure 1 and Figure 4 As shown, the surface of the pull plate 113 is symmetrically provided with fixing holes 62; the inner sidewall of the fixing hole 62 is slidably connected with a sliding plate 6; when the staff needs to observe the remaining scrap material at the bottom of the partition 112, the sliding plate 6 can be slid to open the fixing hole 62, and then the staff can observe the bottom of the partition 112 through the fixing hole 62, which improves the convenience of the device for observing the partition 112.
[0031] Please see Figure 5 As shown, the adjacent rotating wheels 22 are equidistant. Because the rotating wheels 22 are equidistant, the scrap material will come into contact with the rotating wheel 22 at any position in the slide groove 110, thereby improving the stability of the rotating wheel 22 in lubricating the scrap material.
[0032] Working principle: The formed gel can be delivered to the surface of the conveying component 14, which will transport the gel. When the gel passes through the cutting component 13, it will be die-cut by the cutting component 13. The cut gel pieces will then be transported by the conveying component 14 to the inside of the collection box 111. When the cutting component 13 die-cuts the gel, scraps will be generated. These scraps will be transported together by the conveying component 14. The operator can control the motor 15 to rotate the positive and negative lead screws 16. When the positive and negative lead screws 16 rotate, the slider 17 and the guide plate 18 will move closer to each other, so that the gel scraps will contact the guide plate 18 and move along the surface of the guide plate 18. These scraps will slide out of the conveying component 14 and reach the surface of the chute 110. Then, under the action of gravity, the scraps will slide along the chute 110 and enter the inside of the collection box 111, where they will be at the bottom of the partition 112. The partition 112 will separate the product and the scraps. When the scraps slide along the chute 110, they will come into contact with the rotating wheel 22. Upon contact, the rotating wheel 22 will rotate under friction, making the scrap material slide more flexibly. An external air pump can be connected to the air pipe 3 to allow airflow to enter the fixed plate 19 and be ejected from the two sets of round holes 32. After the airflow is ejected, it will reach the surface of the slide 110. At this time, the scrap material on the inner wall of the slide 110 will accelerate its sliding speed under the action of the airflow, ensuring that the scrap material can stably detach from the slide 110. Before the scrap material comes into contact with the guide plate 18, it will first come into contact with the elastic cloth 4. Because the surface of the elastic cloth 4 is relatively smooth, it is difficult for the scrap material to adhere to the surface of the elastic cloth 4 and the guide plate 18 when it comes into contact with the elastic cloth 4. When the gel product moves, it will pass through the elastic rope 5 and the cleaning rod 52. The cleaning rod 52 will come into contact with the gel product and clean it, reducing the impurities adhering to the surface of the gel product. When the staff needs to observe the remaining scrap material at the bottom of the partition 112, the sliding plate 6 can be slid to open the fixing hole 62, and then the staff can observe the bottom of the partition 112 through the fixing hole 62.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A gel cutting device, comprising a base (1), characterized in that: A frame (12) is fixedly connected to the top of the base (1); a cutting assembly (13) is provided on the top of the frame (12); a transmission assembly (14) is provided on the inner side of the frame (12); a motor (15) is fixedly connected to the middle of the frame (12); a positive and negative lead screw (16) is fixedly connected to the output end of the motor (15); a slider (17) is symmetrically threaded in the middle of the positive and negative lead screw (16); a guide plate (18) is fixedly connected to the bottom of the slider (17); the guide plate (18) has an arc-shaped structure; the inner wall of the frame (12) A fixed plate (19) is fixedly connected; the slider (17) and the fixed plate (19) are slidably connected; the inner sidewall of the frame (12) is symmetrically fixed with a sliding groove (110); the sliding groove (110) is located between the frame (12) and the transmission assembly (14); a collection box (111) is fixedly connected to the top of the base (1); a partition (112) is fixedly connected to the inner sidewall of the collection box (111); a pull plate (113) is slidably connected to the middle of the partition (112); the pull plate (113) is located at the bottom of the partition (112).
2. The gel cutting device according to claim 1, characterized in that: Multiple fixing rods (2) are fixed to the inner wall of the slide (110); multiple rotating wheels (22) are rotatably connected to the middle of the fixing rods (2).
3. The gel cutting device according to claim 2, characterized in that: The top of the fixing plate (19) is connected to an air pipe (3); the bottom of the fixing plate (19) is provided with two sets of round holes (32); the adjacent round holes (32) and the sliding grooves (110) are correspondingly arranged.
4. The gel cutting device according to claim 3, characterized in that: An elastic cloth (4) is fixed to the middle of the guide plate (18); the elastic cloth (4) is located on top of the transmission assembly (14).
5. A gel cutting device according to claim 4, characterized in that: Multiple elastic ropes (5) are fixedly connected between adjacent guide plates (18); multiple cleaning rods (52) are fixedly connected to the bottom of each elastic rope (5).
6. The gel cutting device according to claim 5, characterized in that: The surface of the pull plate (113) is symmetrically provided with fixing holes (62); the inner sidewall of the fixing hole (62) is slidably connected with a sliding plate (6).