Ceramic raw material processing device
The dual-motor driven mixing barrel design and reciprocating screw motion solves the problem of insufficient mixing of ceramic raw materials, achieving sufficient mixing in the mixing barrel and avoiding impact damage.
Patent Information
- Application Number
- CN202422839895.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing ceramic raw material mixing devices cannot fully mix raw materials of different heights, resulting in inadequate mixing.
The mixing barrel is designed with dual motors, which realize the rotation and reciprocating motion of the mixing barrel through the cooperation of belt drive and reciprocating screw. Combined with the disassembly and assembly structure of the sealing plate, it avoids impact damage during feeding.
The ceramic raw materials in the mixing barrel are fully mixed, the impact damage during feeding is avoided, and the mixing efficiency is improved.
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Figure CN223477975U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic raw material processing technology, specifically a ceramic raw material processing device. Background Technology
[0002] The main raw material for ceramics is clay mixed with feldspar, quartz and kaolin. Existing ceramic raw material mixing equipment includes a mixing tank, a mixing shaft set in the mixing tank and an electric motor that drives the mixing shaft.
[0003] The mixing tank has a feed inlet at the top. Pouring materials directly into the mixing tank from the feed inlet will cause a large impact on the mixing tank and may easily damage it.
[0004] As disclosed in Chinese Patent CN108722239B, in a ceramic raw material mixing device, the material entering the mixing chamber from the inlet does not fall directly to the bottom of the mixing chamber, but first falls onto the inner buffer plate. Spring damping reduces the impact force on the mixing chamber during feeding. After feeding is complete, the cylinder's telescopic rod extends downwards, sending the inner buffer plate to the bottom of the mixing chamber, without affecting normal mixing.
[0005] However, when the stirring shaft in the mixing device rotates to stir the ceramic raw materials in the mixing box, it can only mix the ceramic raw materials at different positions in the horizontal direction in the mixing box, but cannot mix the raw materials at different heights, which will result in insufficient mixing of the ceramic raw materials.
[0006] Therefore, we urgently need to provide a ceramic raw material processing device that can fully mix ceramic raw materials. Utility Model Content
[0007] The purpose of this invention is to provide a ceramic raw material processing device to solve the problem that when the mixing device mentioned in the background art rotates to stir the ceramic raw materials in the mixing box, it can only mix the ceramic raw materials at different positions in the horizontal direction in the mixing box, but cannot mix the raw materials at different heights, which will lead to insufficient mixing of ceramic raw materials.
[0008] To achieve the above objectives, the present invention provides the following technical solution: a ceramic raw material processing device, comprising a base and a right support plate, the right support plate being welded to the upper right end of the base, a left support plate being welded to the upper left end of the base, a mixing tank for mixing and processing ceramic raw materials being connected between the right support plate and the left support plate, and a processing component being provided at the upper end of the base.
[0009] A further improvement is that the processing components include bearings fixedly connected to the upper inner ends of the right and left support plates, with a round rod fixedly connected to the inner side of the bearings. A first motor is installed on the lower right side of the left support plate, with a drive belt shaft fixedly connected to the left end of the output shaft of the first motor, and a driven belt shaft fixedly connected to the outer side of the left end of the round rod. Belts are sleeved on the outer ends of the drive and driven belt shafts. A second motor is installed on the upper right side of the mixing tank, with a reciprocating screw fixedly connected to the left end of the output shaft of the second motor. A connecting rod is threaded to the outer end of the reciprocating screw, and an annular plate is fixedly connected to the outer end of the connecting rod. A disassembly assembly is provided on the outer end of the mixing tank.
[0010] A further improvement is that the assembly includes a sealing plate connected to the outer end of the mixing tank, a handle welded to the outside of the sealing plate, threaded rods connected to the left and right ends inside the sealing plate, and a rotating handle fixedly connected to the outer end of the threaded rods.
[0011] A further improvement is that the round rod is fixedly connected to the middle position of the left and right ends inside the mixing tank on the outer side between the right and left support plates. When the output shaft of the first motor is started and rotates, it drives the active belt shaft to rotate, which in turn drives the outer belt to rotate, thereby driving the driven belt shaft at the other end to rotate.
[0012] A further improvement is that the left end of the reciprocating screw is rotatably connected to the left end of the mixing tank. When the output shaft of the second motor is started and rotates, driving the reciprocating screw to rotate, the end of the reciprocating screw away from the second motor rotates at the left end of the mixing tank, thus limiting the rotation of the end of the reciprocating screw away from the second motor.
[0013] A further improvement is that the inner side of the mixing tank is slidably connected to the outer edge of the annular plate, so that when the output shaft of the second motor is started and rotates, driving the reciprocating screw to rotate, the connecting rod at the outer end of the reciprocating screw and the connecting rod can move back and forth repeatedly along the inner side of the mixing tank.
[0014] A further improvement is that a through groove is opened at the outer end of the mixing tank, and round holes are opened at both ends of the sealing plate. Threaded holes are opened at both ends of the through groove inside the mixing tank. The outer side of the sealing plate is slidably connected to the inner side of the through groove, the outer side of the threaded rod is slidably connected to the inner side of the round hole, and the outer side of the threaded rod is threadedly connected to the inner side of the threaded hole. The side of the rotating handle near the threaded rod abuts against the outer side of the sealing plate. Thus, after the sealing plate is placed in the through groove, the threaded rod is passed through the round hole and then threadedly connected to the threaded hole until the side of the rotating handle near the threaded rod contacts the outer side of the sealing plate, which can fix the sealing plate in the through groove and close the through groove.
[0015] In summary, this application discloses a ceramic raw material processing device.
[0016] In this technical solution, when the first motor is started, it drives the mixing tank to rotate via belt transmission, causing the ceramic raw materials inside the mixing tank to tumble and mix. At the same time, the output shaft of the second motor is started, which drives the reciprocating screw to rotate. This causes the connecting rod at the outer end of the reciprocating screw to move back and forth repeatedly along the inner side of the mixing tank, while pushing the ceramic raw materials inside the mixing tank left and right, thereby ensuring that the ceramic raw materials in different positions inside the mixing tank are fully mixed.
[0017] Furthermore, when heating the ceramic raw material inside the mixing tank, first rotate the mixing tank so that the sealing plate rotates to a vertical position, then rotate the handle so that the threaded rod rotates and moves out of the threaded hole. Next, remove the sealing plate from the through groove, and then put the raw material from the through groove into the mixing tank. The ceramic raw material put into the mixing tank will slide down the inclined inner wall of the mixing tank to the bottom of the mixing tank, thus preventing impact during feeding and damage to the mixing tank. Attached Figure Description
[0018] Figure 1 This is a right view of the main structure of this utility model;
[0019] Figure 2 This is a left view of the main structure of this utility model;
[0020] Figure 3 This is a schematic diagram of the internal structure of the mixing tank of this utility model;
[0021] Figure 4 for Figure 3 Enlarged view of point A.
[0022] In the diagram: 1. Base; 2. Right support plate; 3. Left support plate; 4. Mixing tank; 501. Bearing; 502. Round rod; 503. First motor; 504. Driven belt shaft; 505. Driven belt shaft; 506. Belt; 507. Second motor; 508. Reciprocating screw; 509. Connecting rod; 510. Annular plate; 601. Sealing plate; 602. Handle; 603. Threaded rod; 604. Rotary handle. Detailed Implementation
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Please see Figure 1-Figure 4This utility model provides a technical solution: a ceramic raw material processing device, including a base 1 and a right support plate 2. The right support plate 2 is welded to the upper right end of the base 1, and a left support plate 3 is welded to the upper left end of the base 1. A mixing tank 4 for mixing and processing ceramic raw materials is connected between the right support plate 2 and the left support plate 3. A processing component is provided at the upper end of the base 1.
[0025] A further improvement is that the processing component includes a bearing 501 fixedly connected to the upper part of the inside of the right support plate 2 and the left support plate 3. A round rod 502 is fixedly connected to the inner side of the bearing 501. A first motor 503 is installed on the lower right side of the left support plate 3. A drive belt shaft 504 is fixedly connected to the left end of the output shaft of the first motor 503. A driven belt shaft 505 is fixedly connected to the outer side of the left end of the round rod 502. A belt 506 is sleeved on the outer end of the drive belt shaft 504 and the driven belt shaft 505. The round rod 502 is fixedly connected to the middle position of the left and right ends of the mixing tank 4 between the right support plate 2 and the left support plate 3. When the output shaft of the first motor 503 is started and rotates, it drives the drive belt shaft 504 to rotate, which in turn drives the driven belt shaft 505 to rotate, which in turn drives the round rod 502 to rotate, causing the mixing tank 4 at the outer end to rotate together.
[0026] A second motor 507 is installed on the upper right side of the mixing tank 4. A reciprocating screw 508 is fixedly connected to the left end of the output shaft of the second motor 507. The left end of the reciprocating screw 508 is rotatably connected to the left end of the interior of the mixing tank 4. When the output shaft of the second motor 507 is started and rotates, driving the reciprocating screw 508 to rotate, the end of the reciprocating screw 508 away from the second motor 507 rotates at the left end of the interior of the mixing tank 4, limiting the end of the reciprocating screw 508 away from the second motor 507, thereby ensuring that the reciprocating screw 508 will not vibrate when rotating.
[0027] The outer end of the reciprocating screw 508 is threaded with a connecting rod 509. The outer end of the connecting rod 509 is fixedly connected with an annular plate 510. The outer edge of the annular plate 510 is slidably connected to the inner side of the mixing tank 4. When the output shaft of the second motor 507 is started and rotates, it drives the reciprocating screw 508 to rotate. This allows the connecting rod 509 at the outer end of the reciprocating screw 508 to move back and forth repeatedly along the inner side of the mixing tank 4. At the same time, it pushes the ceramic raw materials inside the mixing tank 4 left and right, so that the ceramic raw materials in different positions inside the mixing tank 4 are fully mixed.
[0028] The outer end of the mixing tank 4 is provided with a disassembly assembly, which includes a sealing plate 601 connected to the outer end of the mixing tank 4. A handle 602 is welded to the outer side of the sealing plate 601. Threaded rods 603 are connected to the left and right ends inside the sealing plate 601. A rotating handle 604 is fixedly connected to the outer end of the threaded rod 603. A through groove is opened at the outer end of the mixing tank 4. Round holes are opened at the left and right ends inside the sealing plate 601. Threaded holes are opened at the left and right ends of the through groove inside the mixing tank 4. The outer side of the sealing plate 601 is slidably connected to the inner side of the through groove. The outer side of the threaded rod 603 is slidably connected to the inner side of the round hole. The outer side of the threaded rod 603 is threadedly connected to the inner side of the threaded hole. The rotating handle 604 abuts against the outer side of the sealing plate 601 on the side near the threaded rod 603. After the sealing plate 601 is placed in the through groove, the threaded rod 603 is passed through the round hole and then threaded into the threaded hole until the side of the rotating handle 604 near the threaded rod 603 contacts the outside of the sealing plate 601, thus fixing the sealing plate 601 in the through groove and closing the through groove.
[0029] Working principle: When mixing ceramic raw materials, the ceramic raw materials are first placed into the mixing tank 4 through the through groove, and then the sealing plate 601 is placed in the through groove. Next, the threaded rod 603 is passed through the round hole and then the rotating handle 604 is rotated to make the threaded rod 603 threaded into the threaded groove until the rotating handle 604 contacts the outside of the sealing plate 601, fixing the sealing plate 601 into the through groove. Then, the first motor 503 and the second motor 507 are started. The output shaft of the first motor 503 rotates, driving the drive belt shaft 504 to rotate, causing the outer belt 506 to rotate, thereby driving the driven belt shaft 505 at the other end to rotate, causing the round rod 502 to rotate. At the same time, the outer mixing tank 4 rotates together. At this time, the ceramic raw materials in the mixing tank 4 are constantly tumbling. At the same time, the output shaft of the second motor 507 rotates, driving the reciprocating screw 508 to rotate, driving the connecting rod 509 and the connecting rod 509 to move back and forth repeatedly along the inner side of the mixing tank 4, pushing the ceramic raw materials inside the mixing tank 4 left and right, and fully mixing the ceramic raw materials in different positions inside the mixing tank 4.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A ceramic raw material processing device, comprising a base (1) and a right support plate (2), wherein the right support plate (2) is welded to the upper right end of the base (1), characterized in that: A left support plate (3) is welded to the upper left end of the base (1), and a mixing tank (4) for mixing ceramic raw materials is connected between the right support plate (2) and the left support plate (3). A processing component is provided at the upper end of the base (1).
2. The ceramic raw material processing device according to claim 1, characterized in that: The processing component includes a bearing (501) fixedly connected to the upper part of the right support plate (2) and the left support plate (3). A round rod (502) is fixedly connected to the inner side of the bearing (501). A first motor (503) is installed on the lower right side of the left support plate (3). A drive belt shaft (504) is fixedly connected to the left end of the output shaft of the first motor (503). A driven belt shaft (505) is fixedly connected to the outer side of the left end of the round rod (502). A belt (506) is sleeved on the outer end of the shaft (504) and the driven belt shaft (505). A second motor (507) is installed on the upper right side of the mixing tank (4). A reciprocating screw (508) is fixedly connected to the left end of the output shaft of the second motor (507). A connecting rod (509) is threadedly connected to the outer end of the reciprocating screw (508). An annular plate (510) is fixedly connected to the outer end of the connecting rod (509). A disassembly assembly is provided on the outer end of the mixing tank (4).
3. The ceramic raw material processing device according to claim 2, characterized in that: The assembly and disassembly assembly includes a sealing plate (601) connected to the outer end of the mixing tank (4). A handle (602) is welded to the outer side of the sealing plate (601). Threaded rods (603) are connected to the left and right ends inside the sealing plate (601). A rotating handle (604) is fixedly connected to the outer end of the threaded rod (603).
4. The ceramic raw material processing device according to claim 2, characterized in that: The round rod (502) is fixedly connected to the middle position of the left and right ends of the mixing tank (4) on the outer side between the right support plate (2) and the left support plate (3).
5. A ceramic raw material processing device according to claim 2, characterized in that: The left end of the reciprocating screw (508) is rotatably connected to the left end of the inside of the mixing tank (4).
6. The ceramic raw material processing device according to claim 2, characterized in that: The inner side of the mixing tank (4) is slidably connected to the outer edge of the annular plate (510).
7. A ceramic raw material processing device according to claim 3, characterized in that: The outer end of the mixing tank (4) is provided with a through groove, and the left and right ends of the sealing plate (601) are provided with round holes. The left and right ends of the through groove are provided with threaded holes. The outer side of the sealing plate (601) is slidably connected to the inner side of the through groove. The outer side of the threaded rod (603) is slidably connected to the inner side of the round hole. The outer side of the threaded rod (603) is threadedly connected to the inner side of the threaded hole. The rotating handle (604) near the threaded rod (603) abuts against the outer side of the sealing plate (601).
Citation Information
Patent Citations
Ceramic raw material mixing device
CN108722239B