Magnetic element detecting and packaging all-in-one machine facing complex scene
By designing a magnetic element to detect the outer support rods and clamp modules of the packaging machine, the problem of paper box deformation was solved and stable packaging of the product was achieved.
Patent Information
- Application Number
- CN202422261709.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-09-14
AI Technical Summary
After being folded into a packing box, the paper box is prone to deformation and recovery, making it difficult for the clamping mechanism to place the product into the packing box.
A magnetic component inspection and packaging all-in-one machine was designed, which includes a product inspection module, a conveying device, a lifting module, and an external support rod driven by an external support cylinder. The rod is used to insert into the packaging box and support it to prevent deformation. At the same time, a clamp module is used to stably place the components in the box.
It effectively prevents the packaging box from deformation, ensures that the product can be placed in the box stably, avoids collision and friction, and achieves efficient packaging.
Smart Images

Figure CN223479465U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of automated equipment, and in particular relates to an integrated machine for testing and packaging magnetic components for complex scenarios. Background Technology
[0002] A cardboard box is a container made by cutting, rotating, and folding cardboard to hold goods. It has good cushioning properties, effectively protecting the contents and preventing damage during transportation. However, when used as a packing box, the elastic deformation of cardboard means that after folding, the box can easily deform and revert to its original shape, making it difficult for the clamping mechanism to place the product inside. Utility Model Content
[0003] The purpose of this invention is to provide an integrated machine for testing and packaging magnetic components in complex scenarios, in order to solve the technical problems described in the background.
[0004] The integrated magnetic component inspection and packaging machine for complex scenarios includes a product inspection module and a machine base. The product inspection module is used to place the inspected magnetic components to be packaged. The machine base is equipped with a conveying device and a feeding frame. The conveying device is used to transport the packaging box. The feeding frame is equipped with a first lifting module and a first crossbeam. The first lifting module drives a second liftable crossbeam. The second crossbeam and the first crossbeam span above the conveying device. An external support frame is provided on the second crossbeam. The external support frame is equipped with an external support cylinder. The external support cylinder drives several external support rods that can move closer together and open. Two of the external support rods are used to insert into the packaging box and support each other externally. The first crossbeam is equipped with a second lifting module. The second lifting module drives a liftable clamping module. The clamping module is used to clamp the magnetic components to be packaged and place them into the packaging box by passing through the several external support rods.
[0005] According to the described technical solution, the present invention has the following beneficial effects:
[0006] When packaging products on the production line, the product inspection module pre-inspects the magnetic components to be packaged and sends them to the corresponding position of the clamping module. The clamping module clamps the magnetic components to be packaged. Then, the conveying device transports the packaging box to below the second crossbeam. The first lifting module drives the second crossbeam to descend, causing two external support rods to be inserted into the packaging box. Subsequently, the two external support rods of the external support cylinder expand outward to support the packaging box and prevent it from resetting and deforming. After that, the second lifting module drives the clamping module to descend, causing the clamping module to clamp the magnetic components to be packaged and pass them through several of the external support rods into the packaging box. Therefore, this utility model can effectively prevent the packaging box from deforming and returning to cardboard when packaging magnetic components, so that the product held by the clamping module can be stably placed into the packaging box.
[0007] In some embodiments, the outer support frame is equipped with a bearing, and a guide post passes through the bearing. The top of the guide post has a limiting block for mounting on the top of the bearing, and the bottom of the guide post has a positioning frame for pre-pressing down onto the packaging box opening. Before and after the outer support rod is inserted into the packaging box, the positioning frame is pre-pressed down onto the packaging box opening by its own weight to fix and limit the packaging box opening and the packaging box, thereby allowing the clamping module to better place the product into the packaging box.
[0008] In some embodiments, the first crossbeam is equipped with a first lateral movement drive module, which drives a first lateral movement plate, and the second lifting module is mounted on the first lateral movement plate. By driving the first lateral movement plate with the first lateral movement drive module, the magnetic components to be packaged, placed in the product detection module, can be gripped and transported above the packaging box. Furthermore, by driving the packaging box longitudinally with a conveyor device, and the first lateral movement drive module driving the first lateral movement plate to move the clamping module laterally, multiple products can be arranged and placed in the packaging box for unified packaging.
[0009] In some embodiments, the packaging box is divided into several placement positions by partitions. When several products are arranged in the packaging box, the partitions separate adjacent products, thereby preventing collisions and friction between adjacent products when transporting the packaging box containing the products.
[0010] In some embodiments, the second crossbeam is equipped with a second transverse drive module, which drives a second transverse frame, and the outer support frame is mounted on the second transverse frame. The packing box is driven longitudinally by a conveying device, and the second transverse drive module drives the second transverse frame to move the outer support rod above the corresponding placement position of the packing box, allowing the outer support rod to be inserted into the placement position. The outer support rod is then supported, positioned, and limited by a partition within the placement position, facilitating the placement of the product by the clamping module. Attached Figure Description
[0011] To more clearly illustrate the specific embodiments of this utility model, the following will briefly explain the drawings and reference numerals used in the description of the specific embodiments.
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 This is a schematic diagram of the structure of the second transverse moving frame of this utility model;
[0014] Figure 3 This is a diagram showing the positional distribution of the external support rod, the clamping finger, and the positioning frame described in this utility model;
[0015] Figure 4 This is a schematic diagram of the packaging box described in this utility model.
[0016] Figure label:
[0017] 1. Machine base; 11. Conveying device; 12. Feeding frame; 2. Second crossbeam; 21. First lifting module; 22. External support frame; 23. External support cylinder; 24. External support rod; 25. Positioning frame; 251. Bearing; 252. Guide column; 253. Limit block; 26. Second transverse drive module; 27. Second transverse frame; 3. First crossbeam; 31. Second lifting module; 32. Fixture module; 33. First transverse drive module; 34. First transverse plate; 4. Packing box; 41. Partition; 42. Placement position. Detailed Implementation
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.
[0019] like Figures 1 to 4As shown, the integrated magnetic component inspection and packaging machine for complex scenarios includes a product inspection module and a machine base 1. The product inspection module is used to place the magnetic components to be packaged after inspection. The machine base 1 is equipped with a conveying device 11 and a feeding frame 12. The conveying device 11 is used to transport packaging boxes 4. The feeding frame 12 is equipped with a first lifting module 21 and a first crossbeam 3. The first lifting module 21 drives a liftable second crossbeam 2. The second crossbeam 2 and the first crossbeam 3 span across the conveying device 11. An external support frame 22 is installed on beam 2. An external support cylinder 23 is mounted on the external support frame 22. The external support cylinder 23 drives several external support rods 24 that can move closer together and open. Two external support rods 24 are inserted into the packaging box 4 and mutually support each other. A second lifting module 31 is provided on the first crossbeam 3. The second lifting module 31 drives a lifting and movable clamping module 32. The clamping module 32 is used to clamp the magnetic element to be packaged and pass it through the several external support rods 24 into the packaging box 4. The product inspection module is an inspection station with a conveyor belt. The conveyor belt moves the magnetic element to be packaged to the inspection equipment for inspection. After the inspection equipment completes the inspection of the magnetic element to be packaged, the conveyor belt transports the magnetic element to the corresponding position of the clamping module 32 for clamping.
[0020] When packaging products into boxes 4 on the production line, the product detection module pre-detects the magnetic components to be packaged and sends them to the corresponding position of the clamping module 32. The clamping module 32 clamps the magnetic components to be packaged. Then, the conveying device 11 transports the packaging box 4 to below the second crossbeam 2. The first lifting module 21 drives the second crossbeam 2 to descend, so that the two outer support rods 24 are inserted into the packaging box 4. Then, the two outer support rods 24 are stretched outward by the outer support cylinder 23 to support the packaging box 4 and prevent the packaging box 4 from resetting and deforming. After that, the second lifting module 31 drives the clamping module 32 to descend, so that the clamping module 32 clamps the magnetic components to be packaged and passes them through the several outer support rods 24 and puts them into the packaging box 4. Therefore, when packaging magnetic components, this utility model can effectively prevent the packaging box 4 from deforming and returning to cardboard, so that the product held by the clamping module 32 can be stably placed into the packaging box 4.
[0021] In this embodiment, the outer support frame 22 is equipped with a bearing 251, and a guide post 252 passes through the bearing 251. The top end of the guide post 252 is provided with a limiting block 253 for hanging on the top of the bearing 251, and the bottom end of the guide post 252 is equipped with a positioning frame 25 for pre-pressing onto the opening of the packaging box 4. Before and after the outer support rod 24 is inserted into the packaging box 4, the positioning frame 25 is pre-pressed onto the opening of the packaging box 4 by its own weight to fix and limit the opening of the packaging box 4 and the packaging box 4, so that the clamping module 32 can better place the product into the packaging box 4.
[0022] In this embodiment, the first crossbeam 3 is equipped with a first transverse drive module 33, which drives a first transverse plate 34. The second lifting module 31 is mounted on the first transverse plate 34. The first transverse drive module 33 drives the first transverse plate 34 to clamp and transport the magnetic components to be packaged placed in the product detection module to the top of the packaging box 4. In addition, the packaging box 4 is driven to move longitudinally by the conveying device 11, and the first transverse drive module 33 drives the first transverse plate 34 to move the clamping module 32 laterally, thereby realizing the uniform packaging of multiple products arranged and placed in the packaging box 4.
[0023] In this embodiment, the packaging box 4 is divided into several placement positions 42 by partitions 41. When several products are arranged in the packaging box 4, the partitions 41 isolate two adjacent products, thereby preventing collisions and friction between adjacent products when transporting the packaging box 4 containing the products.
[0024] In this embodiment, the second crossbeam 2 is equipped with a second transverse drive module 26, which drives a second transverse frame 27. The outer support frame 22 is mounted on the second transverse frame 27. The packing box 4 is driven to move longitudinally by the conveying device 11. The second transverse drive module 26 drives the second transverse frame 27 to move the outer support rod 24 above the corresponding placement position 42 of the packing box 4, so that the outer support rod 24 can be inserted into the placement position 42. The partition 41 in the placement position 42 provides support, positioning and limiting, so that the clamping module 32 can place the product into the placement position 42.
[0025] The first lifting module 21, the second lateral drive module 26, the second lifting module 31, and the first lateral drive module 33 can be equipped with cylinders, lead screw modules, or belt drive mechanisms, etc.
Claims
1. A magnetic component inspection and packaging integrated machine for complex scenarios, comprising a product inspection module and a machine base (1), wherein the product inspection module is used to place the magnetic components to be packaged after inspection, characterized in that: The machine base (1) is equipped with a conveying device (11) and a feeding frame (12). The conveying device (11) is used to transport packing boxes (4). The feeding frame (12) is equipped with a first lifting module (21) and a first crossbeam (3). The first lifting module (21) drives a second crossbeam (2) that can be lifted. The second crossbeam (2) and the first crossbeam (3) span across the conveying device (11). An external support frame (22) is provided on the second crossbeam (2). The external support frame (22) is equipped with an external support. The cylinder (23) drives several external support rods (24) that can move closer together and open apart. Two of the external support rods (24) are used to insert into the packaging box (4) and support each other. The first crossbeam (3) is provided with a second lifting module (31). The second lifting module (31) drives a lifting and movable clamping module (32). The clamping module (32) is used to clamp the magnetic element to be packaged and put it into the packaging box (4) by passing through the several external support rods (24).
2. The integrated magnetic component inspection and packaging machine for complex scenarios according to claim 1, characterized in that: The outer support frame (22) is equipped with a bearing (251), and a guide post (252) passes through the bearing (251). The top of the guide post (252) is provided with a limiting block (253) for hanging on the top of the bearing (251), and the bottom of the guide post (252) is equipped with a positioning frame (25) for pre-pressing down onto the opening of the packing box (4).
3. The integrated magnetic component inspection and packaging machine for complex scenarios according to claim 2, characterized in that: The first crossbeam (3) is equipped with a first transverse drive module (33), which drives a first transverse plate (34), and the second lifting module (31) is installed on the first transverse plate (34).
4. The integrated magnetic component inspection and packaging machine for complex scenarios according to claim 3, characterized in that: The packaging box (4) is divided into several placement positions (42) by a partition (41).
5. The integrated magnetic component inspection and packaging machine for complex scenarios according to claim 4, characterized in that: The second crossbeam (2) is equipped with a second transverse drive module (26), which drives a second transverse frame (27), and the outer support frame (22) is mounted on the second transverse frame (27).