Speed chain assembly line for lamp production and processing

Abstract

The utility model provides a speed chain assembly line for lamp production and processing, which relates to the technical field of lamp production equipment and comprises a workbench, a first hole is formed in the outer surface wall of the workbench, and a first rotating rod is movably inserted into the inner surface wall of the first hole. According to the lamp clamping device, every two hydraulic cylinders operate to drive the two clamping plates to move relatively so as to clamp and fix a lamp, the sliding blocks are matched with the sliding grooves, so that the smoothness and stability of movement of the clamping plates can be improved, and the stability and accuracy of the lamp on an assembly line can be ensured; the speed-multiplying chain assembly line has the advantages that production delay caused by movement or shaking of lamps is avoided, the speed-multiplying chain can be driven to run by the driving motor to transport the storage plate, the running speed of the speed-multiplying chain assembly line is flexibly adjusted by matching with the speed reducer, the speed-multiplying chain assembly line is enabled to better adapt to requirements of various production links, and coordination and efficiency of the whole production process are improved.

Description

Technical Field

[0001] This utility model relates to the field of lighting production equipment technology, and in particular to a double-speed chain production line for lighting production and processing. Background Technology

[0002] In the lighting production process, traditional production methods often suffer from problems such as low production efficiency, poor coordination between processes, and difficulty in accurately controlling product quality. With the continuous increase in market demand for lighting fixtures and the increasing requirements for product quality, there is an urgent need for a production equipment that is highly efficient, highly automated, and can ensure the stability of product quality.

[0003] In existing high-speed conveyor belts, the lamps are placed directly on the placement plate during transport. The lamps are easily affected by the vibration of the conveyor belt itself, especially when the conveyor belt accelerates, decelerates, or turns. The lamps may slide or roll, thus deviating from their original processing position and affecting processing efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problem that existing lamps are prone to displacement when transported on a double-speed chain, which affects the processing effect, and proposes a double-speed chain production line for lamp manufacturing.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-speed chain production line for lamp manufacturing, comprising a workbench, an opening in the outer wall of the workbench, a rotating rod inserted movably into the inner wall of the opening, a drive motor disposed on one side of the outer wall of the rotating rod, a reducer disposed on one side of the outer wall of the drive motor, two drive wheels fixedly fitted on the outer wall of the rotating rod, a high-speed chain body disposed on the outer wall of each of the two drive wheels, two sets of openings in the outer wall of the workbench, rotating rods inserted movably into the inner walls of the two sets of openings, the outer walls of the two sets of rotating rods fixedly fitted onto driven wheels, and the inner walls of the two high-speed chain bodies fitted onto the outer walls of the two sets of driven wheels.

[0006] Preferably, two placement plates are provided between the tops of the two speed-multiplying chain bodies, and two hydraulic cylinders are fixedly installed on the outer walls of the two placement plates, and clamping plates are fixedly installed on the outer walls of the four hydraulic cylinders.

[0007] Preferably, each of the two storage plates has two grooves at its top, and each of the four grooves has two sliders movably embedded in its inner surface. The tops of every two sliders are fixedly connected to the bottoms of each of the four clamping plates.

[0008] Preferably, a controller is fixedly installed on one side of the outer wall of the workbench, and two photoelectric sensors are fixedly installed on the top of the workbench.

[0009] Preferably, the top of the workbench has two square slots, and two hydraulic cylinders are fixedly installed on the inner walls of the two square slots.

[0010] Preferably, a movable plate is fixedly installed between the tops of every two of the four hydraulic cylinders.

[0011] Preferably, anti-slip pads are provided on the top of both movable plates.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the operation of two hydraulic cylinders can drive two clamping plates to move relative to each other, thereby clamping and fixing the lamp. The cooperation between the slider and the slide groove can improve the smoothness and stability of the clamping plate movement, ensuring the stability and accuracy of the lamp on the production line and avoiding production delays caused by lamp movement or shaking. Secondly, the operation of the drive motor can make the double-speed chain run to transport the placement plate. At the same time, the speed of the double-speed chain production line can be flexibly adjusted with the reducer to better adapt to the requirements of each production link and improve the coordination and efficiency of the entire production process.

[0014] 2. In this utility model, the stopping position of the shelf can be accurately controlled by the photoelectric sensor and the controller. Then, the hydraulic cylinder runs to push the shelf upward, which is convenient for the operator to process. At the same time, the anti-slip pad between the movable plate and the shelf can increase the friction between the two, making the shelf more stable when it is pushed out. Attached Figure Description

[0015] Figure 1 This utility model provides a perspective view of the main structure of a high-speed chain conveyor for lamp manufacturing.

[0016] Figure 2 This utility model provides a three-dimensional exploded view of the main structure of a high-speed chain production line for lighting fixture manufacturing.

[0017] Figure 3 This utility model provides a front view structural breakdown diagram of a high-speed chain production line for lighting fixture manufacturing.

[0018] Figure 4 This utility model provides a three-dimensional exploded view of the main structure of a high-speed chain production line for lighting fixture manufacturing.

[0019] Legend:

[0020] 1. Workbench; 2. Hole 1; 3. Rotating rod 1; 4. Drive motor; 5. Reducer; 6. Drive wheel; 7. Speed-doubling chain body; 8. Hole 2; 9. Rotating rod 2; 10. Driven wheel; 11. Shelf; 12. Hydraulic cylinder 1; 13. Clamping plate; 14. Slide groove; 15. Slider; 16. Controller; 17. Photoelectric sensor; 18. Square groove; 19. Hydraulic cylinder 2; 20. Movable plate; 21. Anti-slip mat. Detailed Implementation

[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1, as Figures 1-3 As shown, this utility model provides a high-speed chain production line for lamp manufacturing, including a workbench 1. The outer wall of the workbench 1 has a hole 2. A rotating rod 3 is movably inserted into the inner wall of the hole 2. A drive motor 4 is installed on one side of the outer wall of the rotating rod 3, and a reducer 5 is installed on one side of the outer wall of the drive motor 4. Two drive wheels 6 are fixedly sleeved on the outer wall of the rotating rod 3. A high-speed chain body 7 is installed on the outer wall of each of the two drive wheels 6. The outer wall of the workbench 1 has two sets of holes 8. A rotating rod 9 is movably inserted into the inner wall of each of the two sets of holes 8. The outer walls are all fixedly fitted onto the driven wheels 10, and the inner walls of the two double-speed chain bodies 7 are fitted onto the outer walls of the two sets of driven wheels 10. Two storage plates 11 are provided between the tops of the two double-speed chain bodies 7. Two hydraulic cylinders 12 are fixedly installed on the outer walls of the two storage plates 11. Clamping plates 13 are fixedly installed on the outer walls of the four hydraulic cylinders 12. Two sliding grooves 14 are opened on the tops of the two storage plates 11. Two sliders 15 are movably embedded in the inner walls of the four sliding grooves 14. The tops of every two sliders 15 are fixedly connected to the bottoms of each of the four clamping plates 13.

[0024] The overall effect of Embodiment 1 is as follows: First, each pair of hydraulic cylinders 12 is located at different ends on both sides of the shelf 11. The operation of each pair of hydraulic cylinders 12 can drive the two clamping plates 13 to move in opposite directions to clamp and fix the lamp. At the same time, the slider 15 is fixedly connected to the clamping plate 13. When the clamping plate 13 moves, the slider 15 cooperates with the slide groove 14 to assist its movement, making the movement of the clamping plate 13 more stable. Second, the double-speed chain body 7 is located between the outer walls of the driving wheel 6 and the driven wheel 10. The operation of the drive motor 4 can drive the double-speed chain body 7 to move to transport the shelf 11. At the same time, the speed reducer 5 can reduce the speed of the double-speed chain assembly line, so that the shelf 11 can stop and be positioned more accurately when it reaches the operating position.

[0025] Example 2, as Figures 1-4 As shown, a controller 16 is fixedly installed on one side of the outer wall of the workbench 1, two photoelectric sensors 17 are fixedly installed on the top of the workbench 1, two square slots 18 are opened on the top of the workbench 1, two hydraulic cylinders 19 are fixedly installed on the inner surface of each of the two square slots 18, and a movable plate 20 is fixedly installed between the tops of each pair of the four hydraulic cylinders 19, and anti-slip pads 21 are provided on the tops of the two movable plates 20.

[0026] The effect achieved by the entire embodiment 2 is that when the device is in normal use, the photoelectric sensor 17 can detect the specific stopping position of the shelf 11 in real time. When it reaches the photoelectric sensor 17, it transmits a signal to the controller 16, thereby controlling the device to stop. At this time, the four hydraulic cylinders 19 operate, pushing the movable plate 20 upward, and finally lifting the shelf 11. At this time, the anti-slip pad 21 is located between the movable plate 20 and the shelf 11, which can increase the friction between the two and make the rise of the shelf 11 more stable.

[0027] Among them, the drive motor 4, reducer 5, hydraulic cylinder 12, controller 16, photoelectric sensor 17 and hydraulic cylinder 2 19 are all existing technologies, and their components and operating principles are all publicly available technologies, so they will not be explained in detail here.

[0028] Working principle: First, during normal use, the lamps are placed on two mounting plates 11. A hydraulic cylinder 12 is installed on each side of each mounting plate 11. Activating the hydraulic cylinder 12 causes the two clamping plates 13 to move relative to each other. Simultaneously, the slider 15 and the sliding groove 14 cooperate to ensure stable and smooth movement of the clamping plates 13, ultimately clamping and fixing the lamps. This prevents the lamps from slipping or rolling on the assembly line, avoiding safety hazards caused by lamp movement. It can accommodate lamps of different sizes and can fix them in place. Next, the drive motor 4 rotates the rotating rod 3, causing the two drive wheels 6 to rotate accordingly. The speed-multiplying chain body 7 is located between the outer walls of the drive wheels 6 and the driven wheels 10. The rotation of the drive wheel 6 eventually coordinates with the rotation of the driven wheel 10, ultimately causing the double-speed chain body 7 to run and transport the storage plate 11. The reducer 5, in conjunction with the drive motor 4, further enhances the stability and precision of the production line. When the storage plate 11 reaches the photoelectric sensor 17, the sensor detects it and transmits a signal to the controller 16, which then stops the double-speed chain body 7. Simultaneously, the four hydraulic cylinders 19 operate, lifting the two movable plates 20 to push out the two storage plates 11, facilitating the operator's processing of the lamps and improving processing efficiency. Furthermore, the top of the movable plate 20 is equipped with an anti-slip pad 21, which increases the friction with the storage plate 11, making the process more stable when pushing out the storage plate 11.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A high-speed conveyor belt production line for lamp manufacturing, characterized in that: The workbench (1) has a hole (2) on its outer wall. A rotating rod (3) is movably inserted into the inner wall of the hole (2). A drive motor (4) is provided on one side of the outer wall of the rotating rod (3). A reducer (5) is provided on one side of the outer wall of the drive motor (4). Two drive wheels (6) are fixedly fitted on the outer wall of the rotating rod (3). A speed-multiplying chain body (7) is provided on the outer wall of each of the two drive wheels (6). Two sets of holes (8) are opened on the outer wall of the workbench (1). A rotating rod (9) is movably inserted into the inner wall of each of the two sets of holes (8). A driven wheel (10) is fixedly fitted on the outer wall of each of the two sets of rotating rods (9). The inner walls of the two speed-multiplying chain bodies (7) are fitted onto the outer walls of the two sets of driven wheels (10).

2. The high-speed conveyor belt production line for lamp manufacturing according to claim 1, characterized in that: Two storage plates (11) are provided between the tops of the two speed-multiplying chain bodies (7). Two hydraulic cylinders (12) are fixedly installed on the outer walls of the two storage plates (11). Clamping plates (13) are fixedly installed on the outer walls of the four hydraulic cylinders (12).

3. The high-speed chain conveyor for lamp manufacturing according to claim 2, characterized in that: Two grooves (14) are provided on the top of each of the two storage plates (11), and two sliders (15) are movably embedded in the inner surface of each of the four grooves (14). The top of each pair of the eight sliders (15) is fixedly connected to the bottom of each of the four clamping plates (13).

4. The high-speed chain conveyor for lamp manufacturing according to claim 3, characterized in that: A controller (16) is fixedly installed on one side of the outer wall of the workbench (1), and two photoelectric sensors (17) are fixedly installed on the top of the workbench (1).

5. The high-speed chain conveyor for lamp manufacturing according to claim 4, characterized in that: The top of the workbench (1) has two square slots (18), and two hydraulic cylinders (19) are fixedly installed on the inner walls of the two square slots (18).

6. The high-speed chain conveyor for lamp manufacturing according to claim 5, characterized in that: A movable plate (20) is fixedly installed between the tops of each pair of the four hydraulic cylinders (19).

7. The high-speed conveyor belt production line for lamp manufacturing according to claim 6, characterized in that: Anti-slip pads (21) are provided on the top of both movable plates (20).

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