Automatic head delivering device for film
By designing the conveying assembly and transmission assembly of the automatic film head delivery device and utilizing the power transmission sprocket system to ensure stable clamping and synchronous delivery of the film, the problem of unstable operation of the existing device is solved, and the overall stability and success rate of the equipment are improved.
Patent Information
- Application Number
- CN202422579961.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing automatic film feeding device relies on friction to provide power, which leads to unstable operation and unstable clamping, and the conveyor belt is prone to deviation, affecting the operational stability of the entire equipment.
The structural design includes film conveying components, adjustment components, delivery head conveying components, tensioning components, transmission components and drive components. The delivery head conveying components are driven by the cylinder to rotate counterclockwise. The power transmission sprocket system is used to ensure that the delivery head conveyor belt and the upper conveyor belt run synchronously, forming a stable clamping force and avoiding deviation caused by changes in the conveyor belt length.
It achieves stable film transportation, improves the success rate, ensures the operation stability and synchronization of the entire equipment, and reduces the deviation of the conveyor belt.
Smart Images

Figure CN223480354U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of film conveying technology, specifically relating to an automatic film delivery device. Background Technology
[0002] The existing automatic film delivery device only has a passive belt conveyor (with cylinder lifting). The film delivered to the position is flipped upwards in the direction shown in the diagram by the film detection device, so that the delivery device's conveyor belt and the passive roller of the upper conveyor belt form a certain clamping force on the film. The rotation of the passive conveyor belt is generated by the friction between the passive roller of the upper conveyor belt and the conveyor belt, which drives the delivery conveyor belt. Since the power is provided by friction, the speed of the delivery conveyor belt is unstable, and the clamping and delivery of the film by the delivery device is unstable, resulting in overall unstable operation and a low success rate. Moreover, since the length of the delivery conveyor belt varies greatly between the two working positions, an automatic tensioning spring is required to compensate for the length difference. When the compression of the springs on both sides changes, the conveyor belt of the automatic delivery device is prone to deviation, which affects the overall stability of the equipment operation. Therefore, an automatic film delivery device is needed to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to provide an automatic film feeder device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic film delivery device, comprising a film conveying assembly, an adjusting assembly, a delivery delivery assembly, two sets of tensioning assemblies, a transmission assembly, a drive assembly, and a delivery delivery conveyor belt. The adjusting assembly includes a cylinder and two double-ear ring supports. Both ends of the cylinder are connected to a support frame and the delivery delivery assembly respectively through the double-ear ring supports. The delivery delivery assembly includes a delivery frame. Both sides of the delivery frame are hinged to the support frame through pins. The double-ear ring supports are connected to one end of the delivery frame. The delivery frame is rotatably connected to a delivery belt passive roller, two rotating rollers, a tensioning roller, a delivery belt active roller, several side guard rollers, and a delivery tensioning roller.
[0005] The tensioning assembly includes two spring seats. The two lower spring seats are respectively connected to both sides of the conveyor frame, and the two upper spring seats are respectively connected to both sides of the support frame. A screw is connected inside the spring seat, and a clamping plate is slidably connected to the outside of the screw. A spring is sleeved on the screw, and both ends of the spring are connected to the spring seat and the clamping plate, respectively.
[0006] The transmission assembly includes a transmission chain, a driven sprocket, a tension sprocket, a steering sprocket, and a driving sprocket. The driving sprocket meshes with the driven sprocket, the tension sprocket, and the steering sprocket via the transmission chain.
[0007] The drive assembly includes a head conveyor belt drive roller, an upper conveyor belt driven roller, a head conveyor belt tension roller, and a head conveyor belt. The head conveyor belt drive roller transmits power through a driven sprocket. The head conveyor belt drive roller is connected to the upper conveyor belt driven roller, the head conveyor belt driven roller, two rotating rollers, a tension idler roller, and a head tension roller via the head conveyor belt.
[0008] By setting up the above structure, the problem of the conveyor belt easily running off-center due to the change in length between the two working positions is solved.
[0009] As a preferred embodiment, the film conveying assembly includes a lower conveying assembly, a support frame, and an upper conveying assembly. The upper conveying assembly consists of an upper conveyor belt drive roller, an upper conveyor belt drive roller, and a conveyor belt. Both the lower and upper conveying assemblies are connected within the support frame.
[0010] As a preferred embodiment, the passive sprocket is connected to the drive roller of the conveyor belt, the drive sprocket is connected to the passive roller of the upper conveyor belt, and the drive sprocket is connected to the support frame.
[0011] As a preferred embodiment, the steering sprocket is connected to the side of the support frame, and the tensioning sprocket is connected to the clamping plate located above.
[0012] As a preferred embodiment, the drive sprocket is configured as a single-row sprocket.
[0013] As a preferred embodiment, the tensioning roller is positioned between the two rotating rollers.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] In this invention, after the feeder conveyor assembly can receive the film conveyed by the lower conveyor belt, the retracting cylinder drives the feeder conveyor assembly to rotate counterclockwise. This causes the feeder conveyor belt and the passive rollers of the feeder belt of the upper conveyor belt to form a certain clamping force on the film, thus conveying the film upward. Since both conveyor belts are powered, the feeder conveyor belt runs at a stable speed, and the feeder device clamps and conveys the film stably, resulting in stable overall film operation and a high success rate. During this process, because the conveying power comes from the second passive chain roller connected to the upper conveyor belt, accurate speed matching is ensured. The speed of the feeder conveyor belt is synchronized with that of the upper conveyor belt, and the length of the feeder conveyor belt remains basically unchanged between the two working positions. The conveyor belt of the automatic feeder device is not prone to deviation, thereby improving the overall stability of the equipment operation.
[0016] This invention features a steering sprocket. When the driving sprocket drives the steering sprocket, tension sprocket, and driven sprocket to rotate via the transmission chain, the driven sprocket rotates in the opposite direction to the driving sprocket under the action of the steering sprocket. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the active sprocket drive of this utility model;
[0019] Figure 3 This is a schematic diagram of the drive roller transmission of the conveyor belt of this utility model;
[0020] Figure 4 This is a schematic diagram of the belt drive for the delivery head of this utility model;
[0021] Figure 5 This is a partial top view of the conveyor belt structure of this utility model;
[0022] Figure 6 This is a top view of the passive roller of the conveyor belt of this utility model.
[0023] In the diagram: 1. Film conveyor assembly; 11. Lower conveyor assembly; 12. Support frame; 13. Upper conveyor assembly; 2. Adjustment assembly; 21. Cylinder; 22. Double-ear ring support; 3. Head conveyor assembly; 31. Conveyor frame; 32. Head conveyor belt driven roller; 33. Rotating roller; 34. Tensioning idler roller; 35. Side guard roller; 4. Tensioning assembly; 41. Clamping plate; 42. Screw; 43. Spring seat; 44. Spring; 5. Transmission assembly; 51. Transmission chain; 52. Driven sprocket; 53. Tensioning sprocket; 54. Steering sprocket; 55. Drive sprocket; 6. Drive assembly; 61. Head conveyor belt drive roller; 62. Upper conveyor belt driven roller; 63. Head conveyor tensioning roller; 7. Head conveyor belt. Detailed Implementation
[0024] The present invention will be further described below with reference to the embodiments.
[0025] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.
[0026] Please see Figure 1-6This utility model provides an automatic film delivery device, including a film conveying assembly 1, an adjusting assembly 2, a delivery delivery assembly 3, two sets of tensioning assemblies 4, a transmission assembly 5, a drive assembly 6, and a delivery delivery conveyor belt 7. The adjusting assembly 2 includes a cylinder 21 and two double-ear ring supports 22. Both ends of the cylinder 21 are connected to the support frame 12 and the delivery delivery assembly 3 respectively through the double-ear ring supports 22. The delivery delivery assembly 3 includes a delivery frame 31. Both sides of the delivery frame 31 are hinged to the support frame 12 through pins. The double-ear ring supports 22 are connected to one end of the delivery frame 31. The delivery frame 31 is rotatably connected to a delivery belt passive roller 32, two rotating rollers 33, a tensioning roller 34, a delivery belt active roller 61, several side guard rollers 35, and a delivery tensioning roller 63.
[0027] The tensioning assembly 4 includes two spring seats 43. The two lower spring seats 43 are respectively connected to the two sides of the conveyor frame 31, and the two upper spring seats 43 are respectively connected to the two sides of the support frame 12. A screw 42 is connected inside the spring seat 43, and a clamping plate 41 is slidably connected outside the screw 42. A spring 44 is sleeved on the screw 42, and the two ends of the spring 44 are respectively connected to the spring seat 43 and the clamping plate 41.
[0028] The transmission assembly 5 includes a transmission chain 51, a driven sprocket 52, a tension sprocket 53, a guide sprocket 54, and a driving sprocket 55. The driving sprocket 55 meshes with the driven sprocket 52, the tension sprocket 53, and the guide sprocket 54 through the transmission chain 51.
[0029] The drive assembly 6 includes a head conveyor belt drive roller 61, an upper conveyor belt driven roller 62, a head conveyor belt driven roller 32, a head conveyor belt tension roller 63, and a head conveyor belt 7. The head conveyor belt drive roller 61 transmits power through the driven sprocket 52. The head conveyor belt drive roller 61 is connected to the upper conveyor belt driven roller 62, the head conveyor belt driven roller 32, two rotating rollers 33, the tension idler roller 34, and the head conveyor tension roller 63 via the head conveyor belt 7.
[0030] The film conveying assembly 1 includes a lower conveying assembly 11, a support frame 12, and an upper conveying assembly 13. The upper conveying assembly 13 consists of an upper conveyor belt drive roller, an upper conveyor belt driven roller 62, and a conveyor belt. The lower conveying assembly 11 and the upper conveying assembly 13 are both connected inside the support frame 12. The driven sprocket 52 is connected to the head conveyor belt drive roller 61, the drive sprocket 55 is connected to the upper conveyor belt driven roller 62, and the drive sprocket 55 is connected to the support frame 12. The steering sprocket 54 is connected to the side of the support frame 12, and the tension sprocket 53 is connected to the upper clamping plate 41. The drive sprocket 55 is a single-row sprocket. The tension idler roller 34 is located between two rotating rollers 33.
[0031] The working principle and usage process of this utility model are as follows: When the device needs to be used, the lower conveyor assembly 11 is controlled to work, and the drive sprocket 55 is controlled to rotate. The rotating drive sprocket 55 drives the steering sprocket 54, tension sprocket 53 and driven sprocket 52 to rotate through the transmission chain 51. The driven sprocket 52 rotates in the opposite direction to the drive sprocket 55 under the action of the steering sprocket 54. Since the driven sprocket 52 is connected to the head conveyor belt drive roller 61 and the drive sprocket 55 is connected to the upper conveyor belt driven roller 62, the driven sprocket 52 and the drive sprocket 55, which rotate in opposite directions, respectively drive the head conveyor belt drive roller 61 and the upper conveyor belt driven roller 62 to rotate in opposite directions. The reverse rotation of the head conveyor belt drive roller 61 and the upper conveyor belt driven roller 62... 2. The forward conveyor belt 7 drives the forward conveyor belt passive roller 32, two rotating rollers 33 and tensioning roller 34 to rotate synchronously. When the film is conveyed from the lower conveyor assembly 11 to the area around the forward conveyor assembly 3, the extended cylinder 21 drives the forward conveyor assembly 3 to rotate, so that the forward conveyor assembly 3 is aligned with the lower conveyor assembly 11. Then the forward conveyor assembly 3 can pick up the film conveyed by the lower conveyor belt, and the picked-up film moves to the area between the conveyor belt and the forward conveyor belt 7 in the upper conveyor assembly 13 and comes into contact with it. Then the retracted cylinder 21 drives the forward conveyor assembly 3 to rotate counterclockwise, so that the forward conveyor belt 7 and the forward conveyor belt passive roller 32 of the upper conveyor belt form a certain clamping force on the film, so that the film is conveyed upward.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic film delivery device, comprising a film conveying assembly (1), an adjusting assembly (2), a delivery conveying assembly (3), two sets of tensioning assemblies (4), a transmission assembly (5), a drive assembly (6), and a delivery conveyor belt (7), characterized in that: The adjustment assembly (2) includes a cylinder (21) and two double-ear ring supports (22). Both ends of the cylinder (21) are connected to the support frame (12) and the head conveying assembly (3) respectively through the double-ear ring supports (22). The head conveying assembly (3) includes a conveying frame (31). Both sides of the conveying frame (31) are hinged to the support frame (12) through pins. The double-ear ring supports (22) are connected to one end of the conveying frame (31). The conveying frame (31) is rotatably connected to a head conveyor belt passive roller (32), two rotating rollers (33), a tensioning roller (34), a head conveyor belt active roller (61), several side guard rollers (35), and a head conveyor tensioning roller (63). The tensioning assembly (4) includes two spring seats (43). The two lower spring seats (43) are respectively connected to the two sides of the conveyor frame (31), and the two upper spring seats (43) are respectively connected to the two sides of the support frame (12). A screw (42) is connected inside the spring seat (43), and a clamping plate (41) is slidably connected to the outside of the screw (42). A spring (44) is sleeved on the screw (42), and the two ends of the spring (44) are respectively connected to the spring seat (43) and the clamping plate (41). The transmission assembly (5) includes a transmission chain (51), a driven sprocket (52), a tension sprocket (53), a steering sprocket (54), and a driving sprocket (55). The driving sprocket (55) meshes with the driven sprocket (52), the tension sprocket (53), and the steering sprocket (54) through the transmission chain (51). The drive assembly (6) includes a head conveyor belt drive roller (61), an upper conveyor belt passive roller (62), a head conveyor belt passive roller (32), a head conveyor belt tension roller (63), and a head conveyor belt (7). The head conveyor belt drive roller (61) transmits power through a passive sprocket (52). The head conveyor belt drive roller (61) is connected to the upper conveyor belt passive roller (62), the head conveyor belt passive roller (32), two rotating rollers (33), a tensioning roller (34), and the head conveyor tension roller (63) via the head conveyor belt (7).
2. The automatic film feeder device according to claim 1, characterized in that: The film conveying assembly (1) includes a lower conveying assembly (11), a support frame (12) and an upper conveying assembly (13). The upper conveying assembly (13) is composed of an upper conveyor belt drive roller, an upper conveyor belt passive roller (62) and a conveyor belt. The lower conveying assembly (11) and the upper conveying assembly (13) are both connected inside the support frame (12).
3. The automatic film feeder device according to claim 1, characterized in that: The passive sprocket (52) is connected to the head conveyor belt drive roller (61), the drive sprocket (55) is connected to the upper conveyor belt passive roller (62), and the drive sprocket (55) is connected to the support frame (12).
4. The automatic film feeder device according to claim 1, characterized in that: The steering sprocket (54) is connected to the side of the support frame (12), and the tensioning sprocket (53) is connected to the upper clamping plate (41).
5. The automatic film feeder device according to claim 1, characterized in that: The drive sprocket (55) is configured as a single-row sprocket.
6. The automatic film feeder device according to claim 1, characterized in that: The tensioning roller (34) is located between the two rotating rollers (33).