Manual cable winding machine

Abstract

The utility model provides a manual cable winding machine which comprises a driving device, a synchronizing device and a winding device which are arranged in sequence, the synchronizing device comprises a transmission wheel set and a synchronous belt, the transmission wheel set is composed of a first transmission wheel and a second transmission wheel, the first transmission wheel is fixedly connected with the driving device, and the second transmission wheel is fixedly connected with the winding device. The axis of the first transmission wheel and the axis of the second transmission wheel are located on the same straight line, the synchronous belt is arranged on the transmission wheel set and is in transmission connection with the transmission wheel set, through the design of the synchronous belt and the transmission wheel set, the manual cable winding machine achieves accurate synchronization of the driving source and the winding device, it is ensured that power provided by the driving source is stably transmitted to the winding device, and the winding efficiency is improved. By means of the design, the operation efficiency and the cable winding quality are improved, the defects of a traditional manual cable winding machine in the aspect of synchronism are overcome, the reliability and the production capacity of equipment are integrally improved, and the manual cable winding machine is an effective improvement on the prior art.

Description

Technical Field

[0001] This application relates to the field of cables, and more particularly to a manual cable winding machine. Background Technology

[0002] Traditional manual cable winding machines are mechanical devices used for winding cables. They mainly consist of a drive unit, a winding unit, and a transmission unit. Manual cable winding machines are usually operated manually. The drive unit provides power, which is then transmitted to the winding unit through the transmission unit to complete the winding of the cable. However, due to the simplicity of the transmission mechanism in the traditional design and the limitations of manual operation, the operation between the drive source and the winding unit is easily out of sync. This asynchrony can cause unevenness and low efficiency in the winding process, which in turn affects the quality of the final cable and production efficiency.

[0003] To improve the synchronization of manual cable winding machines, various measures have been adopted in existing technical solutions. For example, some manual cable winding machines improve synchronization accuracy by introducing improved gear systems. These gear systems optimize power transmission by adjusting the gear ratio and meshing angle. In addition, some solutions use chain drive systems to reduce asynchrony by adjusting the chain tension and sprocket engagement. Other technical solutions utilize electromagnetic clutches or friction discs to adjust the synchronization relationship between the drive source and the winding device. These solutions aim to improve operational synchronization through more precise power regulation.

[0004] Although existing technologies have made efforts to improve the synchronization of manual cable winding machines, they still have significant shortcomings. Gear systems may wear down over long-term use, leading to reduced synchronization accuracy and affecting winding performance. Chain drive systems face problems such as uneven chain tension or chain wear, which may cause asynchrony during operation. While electromagnetic clutches or friction discs can adjust the synchronization relationship, their complex structure and high maintenance requirements may introduce new problems, such as high failure rates or inconvenient adjustments. In short, existing technologies have not effectively solved the problem of asynchronous operation between the drive source and the winding device during the winding process in manual cable winding machines. Therefore, it is necessary to provide a manual cable winding machine that can solve the problem of asynchronous operation between the drive source and the winding device during the winding process, in order to address the issue of uneven tension causing the cable to be stretched, deformed, or even broken due to uneven tension during the winding process. Utility Model Content

[0005] In view of this, it is necessary to provide a manual cable winding machine that can solve the problem of asynchronous operation between the drive source and the winding device during the winding process, so as to solve the above-mentioned problem.

[0006] An embodiment of this application provides a manual cable winding machine, comprising a drive device, a synchronization device, and a winding device arranged sequentially, wherein the synchronization device includes:

[0007] The transmission wheel assembly includes a first transmission wheel and a second transmission wheel. The first transmission wheel is disposed away from the second transmission wheel. When viewed along the wheel body width perpendicular to the first transmission wheel, the axes of the first transmission wheel and the second transmission wheel are located on the same straight line. The first transmission wheel is fixedly connected to the driving device, and the second transmission wheel is fixedly connected to the winding device.

[0008] A synchronous belt is mounted on the transmission wheel assembly and is connected to the transmission wheel assembly for transmission.

[0009] In at least one embodiment of this application, both the first drive wheel and the second drive wheel are provided with external teeth, and the synchronous belt is provided with internal teeth. The external teeth mesh with the internal teeth, and both the first drive wheel and the second drive wheel are connected to the synchronous belt for transmission.

[0010] In at least one embodiment of this application, the manual cable winding machine includes a support frame, and the drive device, the synchronization device and the winding device are all mounted on the support frame.

[0011] In at least one embodiment of this application, the driving device includes a driving structure and a cable guide structure. The cable guide structure has a threaded through hole. One end of the driving structure passes through the threaded through hole and is fixedly connected to the first transmission wheel. The cable guide structure is threadedly connected to the driving structure.

[0012] In at least one embodiment of this application, the driving structure includes a reciprocating rod and a rotating structure. The reciprocating rod includes a transmission part and a rotating part disposed at both ends thereon. The transmission part is fixedly connected to the first transmission wheel, and the rotating part is fixedly connected to the rotating structure. The rotating structure is capable of rotating about the axis of the reciprocating rod.

[0013] In at least one embodiment of this application, the reciprocating rod is provided with first fixing components at both ends, the first fixing components are fixedly connected to the bracket, and one end of the reciprocating rod passes through the first fixing component and is rotatably connected to the first fixing component.

[0014] In at least one embodiment of this application, the cable guiding structure includes a guide wheel structure and a sliding structure. Viewed vertically, the guide wheel structure is located at the top of the sliding structure. One end of the sliding structure is located on the reciprocating rod and is threadedly connected to the reciprocating rod, while the other end is fixedly connected to the bracket. The sliding structure is capable of reciprocating along the length of the reciprocating rod.

[0015] In at least one embodiment of this application, the guide wheel structure includes a guide wheel bracket and a guide wheel, one end of the guide wheel bracket is rotatably connected to the guide wheel, and the other end is fixedly connected to the sliding structure.

[0016] In at least one embodiment of this application, the sliding structure includes a sliding block and a sliding rod. The sliding block has threaded through holes and sliding holes arranged in parallel along its length direction. The sliding holes are slidably connected to the sliding rod, and the sliding rod is fixedly connected to the bracket.

[0017] In at least one embodiment of this application, the winding device includes a second fixing component and a winding post. One end of the winding post passes through the second fixing component and is fixedly connected to the second transmission wheel. The second fixing component is disposed on a bracket. One end of the cable is attached to the winding post, and the other end abuts against the guide wheel.

[0018] The aforementioned manual cable winding machine, through the adoption of a synchronous belt and transmission wheel set design, achieves precise synchronization between the drive source and the winding device. The stable transmission of the synchronous belt between the transmission wheel set ensures that the power provided by the drive source can be effectively transmitted to the winding device, thereby making the winding process more uniform and stable. This design not only improves the operating efficiency of the winding machine but also optimizes the cable winding quality, overcoming the shortcomings of traditional manual cable winding machines in terms of synchronization. Overall, this solution improves the reliability and production capacity of the manual cable winding machine and is an effective improvement over existing technical solutions. Attached Figure Description

[0019] Figure 1 This is a structural diagram of a manual cable winding machine;

[0020] Figure 2 A first exploded view of a manual cable winding machine;

[0021] Figure 3 Here is a structural diagram of the sliding block;

[0022] Figure 4 This is a structural diagram of the driving structure;

[0023] Figure 5 This is a second exploded view of a manual cable winding machine;

[0024] Figure 6 This is a partial view of a second exploded view of a manual cable winding machine.

[0025] Explanation of main component symbols

[0026] 1. Drive unit; 2. Synchronizing device; 3. Winding device; 4. Transmission wheel set; 5. First transmission wheel; 6. Second transmission wheel; 7. Synchronous belt; 8. Bracket; 9. Cable guide structure; 10. Threaded through hole; 11. Drive structure; 12. Reciprocating rod; 13. Rotating structure; 14. Transmission part; 15. Rotating part; 16. First fixed component; 17. Guide wheel structure; 18. Sliding structure; 19. Guide wheel bracket; 20. Guide wheel; 21. Sliding block; 22. Sliding rod; 23. Second fixed component; 24. Winding post; 100. A manual cable winding machine. Detailed Implementation

[0027] The embodiments of this application will now be described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0028] It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or may also have an intervening component. When a component is considered to be "placed" on another component, it can be directly placed on the other component or may also have an intervening component. The terms "top," "bottom," "upper," "lower," "left," "right," "front," "back," and similar expressions used in this article are for illustrative purposes only.

[0029] An embodiment of this application provides a manual cable winding machine, comprising a drive device, a synchronization device, and a winding device arranged sequentially, wherein the synchronization device includes:

[0030] The transmission wheel assembly includes a first transmission wheel and a second transmission wheel. The first transmission wheel is disposed away from the second transmission wheel. When viewed along the wheel body width perpendicular to the first transmission wheel, the axes of the first transmission wheel and the second transmission wheel are located on the same straight line. The first transmission wheel is fixedly connected to the driving device, and the second transmission wheel is fixedly connected to the winding device.

[0031] A synchronous belt is mounted on the transmission wheel assembly and is connected to the transmission wheel assembly for transmission.

[0032] The aforementioned manual cable winding machine, through the adoption of a synchronous belt and transmission wheel set design, achieves precise synchronization between the drive source and the winding device. The stable transmission of the synchronous belt between the transmission wheel set ensures that the power provided by the drive source can be effectively transmitted to the winding device, thereby making the winding process more uniform and stable. This design not only improves the operating efficiency of the winding machine but also optimizes the cable winding quality, overcoming the shortcomings of traditional manual cable winding machines in terms of synchronization. Overall, this solution improves the reliability and production capacity of the manual cable winding machine and is an effective improvement over existing technical solutions.

[0033] The following is in conjunction with the appendix Figure 1-6 The following describes some embodiments of this application in detail. Unless otherwise specified, the embodiments and features described below can be combined with each other.

[0034] An embodiment of this application provides a manual cable winding machine 100, including a drive device 1, a synchronization device 2, and a winding device 3 arranged sequentially. The synchronization device 2 includes:

[0035] The transmission wheel assembly 4 includes a first transmission wheel 5 and a second transmission wheel 6. The first transmission wheel 5 is disposed away from the second transmission wheel 6. When viewed along the wheel body width perpendicular to the first transmission wheel 5, the axes of the first transmission wheel 5 and the second transmission wheel 6 are on the same straight line. The first transmission wheel 5 is fixedly connected to the drive device 1, and the second transmission wheel 6 is fixedly connected to the winding device 3.

[0036] A synchronous belt 7 is mounted on the transmission wheel set 4 and is connected to the transmission wheel set 4 in a driving manner.

[0037] Specifically, by sequentially arranging the drive unit 1, synchronization unit 2, and winding unit 3, the problem of asynchronous operation between the drive source and the winding unit 3 during the winding process is solved. The transmission wheel set 4 includes a first transmission wheel 5 and a second transmission wheel 6. The first transmission wheel 5 is fixedly connected to the drive unit 1, and the second transmission wheel 6 is fixedly connected to the winding unit 3. Both have the same axis, and a synchronization belt 7 is mounted on and connected to the transmission wheel set 4. In this way, the power output from the drive unit 1 is transmitted to the synchronization belt 7 via the first transmission wheel 5, and then to the second transmission wheel 6 via the synchronization belt 7, ensuring precise synchronization of the winding unit 3 and avoiding winding quality problems caused by asynchronous operation of the synchronization belt 7. In practical applications, this design is suitable for scenarios requiring stable winding, such as cable production lines and maintenance work, providing a uniform and efficient winding effect.

[0038] In one specific embodiment, both the first transmission wheel 5 and the second transmission wheel 6 are provided with external teeth, and the synchronous belt 7 is provided with internal teeth. The external teeth mesh with the internal teeth, and both the first transmission wheel 5 and the second transmission wheel 6 are connected to the synchronous belt 7 for transmission.

[0039] Specifically, the design of the synchronization device 2 has been further optimized. Both the first transmission wheel 5 and the second transmission wheel 6 have external meshing teeth, while the synchronization belt 7 has internal meshing teeth, and the two mesh together. This meshing of gears and the synchronization belt 7 provides more precise power transmission and synchronization control, reducing power loss caused by slippage of the synchronization belt 7 or gear backlash, and improving synchronization accuracy and stability. This design enhances the operating efficiency of the winding machine and the quality of cable winding, making it suitable for industrial applications with high requirements for winding precision.

[0040] In one specific embodiment, the manual cable winding machine includes a support 8, and the drive device 1, the synchronization device 2 and the winding device 3 are all mounted on the support 8.

[0041] Specifically, the manual cable winding machine includes a bracket 8, on which the drive unit 1, the synchronization unit 2, and the winding unit 3 are fixed. The design of the bracket 8 ensures the stability and structural integrity of the entire system, preventing the equipment from being affected by loose or unstable components during operation, thus improving the reliability and durability of the equipment.

[0042] In one specific embodiment, the driving device 1 includes a driving structure 11 and a cable guide structure 9. The cable guide structure 9 has a threaded through hole 10. One end of the driving structure 11 passes through the threaded through hole 10 and is fixedly connected to the first transmission wheel 5. The cable guide structure 9 is threadedly connected to the driving structure 11.

[0043] Specifically, the structure of the drive device 1 is described, including a drive structure 11 and a cable guide structure 9. The cable guide structure 9 has a threaded through hole 10. The drive structure 11 is fixed to the cable guide structure 9 via a threaded connection. One end of the drive structure 11 passes through the threaded through hole 10 and is fixedly connected to the first transmission wheel 5. This design allows the drive device 1 to effectively guide the cable while providing power, ensuring that the cable maintains the correct path during winding, avoiding winding problems caused by cable swaying, and improving the accuracy and stability of winding.

[0044] In one specific embodiment, the drive structure 11 includes a reciprocating rod 12 and a rotating structure 13. The reciprocating rod 12 includes a transmission part 14 and a rotating part 15 disposed at both ends thereon. The transmission part 14 is fixedly connected to the first transmission wheel 5, and the rotating part 15 is fixedly connected to the rotating structure 13. The rotating structure 13 is capable of rotating around the axis of the reciprocating rod 12.

[0045] Specifically, the drive structure 11 is further refined, including a reciprocating rod 12 and a rotating structure 13. The reciprocating rod 12 has a transmission part 14 and a rotating part 15 at both ends. The transmission part 14 is fixedly connected to the first transmission wheel 5, and the rotating part 15 is fixedly connected to the rotating structure 13. The rotating structure 13 can rotate around the axis of the reciprocating rod 12. This design provides flexibility and adjustment space for power transmission, allows for coordinated reciprocating and rotary motions, optimizes the operation of the drive device 1, enhances the adaptability and adjustability of the equipment, and is suitable for winding tasks requiring adjustment of the drive mode.

[0046] In one specific embodiment, the reciprocating rod 12 is provided with a first fixing component 16 at both ends. The first fixing component 16 is fixedly connected to the bracket 8. One end of the reciprocating rod 12 passes through the first fixing component 16 and is rotatably connected to the first fixing component 16.

[0047] Specifically, the reciprocating rod 12 has first fixing components 16 at both ends, which are fixedly connected to the bracket 8. One end of the reciprocating rod 12 passes through the first fixing component 16 and is rotatably connected to it. This structural design provides stable support and rotational connection, ensuring the stability and accuracy of the reciprocating rod 12 during operation, avoiding structural displacement or malfunction due to unstable support, and improving the operating accuracy and reliability of the equipment.

[0048] In one specific embodiment, the cable guiding structure 9 includes a guide wheel structure 17 and a sliding structure 18. Viewed vertically, the guide wheel structure 17 is located at the top of the sliding structure 18. One end of the sliding structure 18 is located on the reciprocating rod 12 and is threadedly connected to the reciprocating rod 12. The other end is fixedly connected to the bracket 8. The sliding structure 18 can reciprocate along the length of the reciprocating rod 12.

[0049] Specifically, the cable guiding structure 9 is described, including a guide wheel structure 17 and a sliding structure 18. One end of the sliding structure 18 is threadedly connected to the reciprocating rod 12, and the other end is fixedly connected to the bracket 8. The guide wheel structure 17 is located at the top of the sliding structure 18. The design of the sliding structure 18 allows for reciprocating movement along the length of the reciprocating rod 12, enabling the cable guiding function to be adjusted according to the changes in reciprocating movement, ensuring the guiding effect of the cable during the winding process, and improving the consistency and accuracy of the winding.

[0050] In one specific embodiment, the guide wheel structure 17 includes a guide wheel bracket 19 and a guide wheel 20. One end of the guide wheel bracket 19 is rotatably connected to the guide wheel 20, and the other end is fixedly connected to the sliding structure 18.

[0051] Specifically, the guide wheel structure 17 includes a guide wheel bracket 19 and a guide wheel 20. One end of the guide wheel bracket 19 is rotatably connected to the guide wheel 20, and the other end is fixedly connected to the sliding structure 18. This structure ensures that the guide wheel 20 can stably guide the cable and maintain a stable guiding function with the support of the sliding structure 18, further improving the accuracy and smoothness of winding.

[0052] In one specific embodiment, the sliding structure 18 includes a sliding block 21 and a sliding rod 22. The sliding block 21 has the threaded through hole 10 and the sliding hole arranged in parallel along its length direction. The sliding hole is slidably connected to the sliding rod 22, and the sliding rod 22 is fixedly connected to the bracket 8.

[0053] Specifically, the sliding structure 18 includes a sliding block 21 and a sliding rod 22. The sliding block 21 has parallel threaded through holes 10 and sliding holes along its length. The sliding holes are slidably connected to the sliding rod 22, and the sliding rod 22 is fixedly connected to the bracket 8. This design provides stable sliding and threaded connection between the sliding block 21 and the sliding rod 22, enabling the sliding structure 18 to maintain a stable position during operation and improving the stability during cable guidance and winding.

[0054] In one specific embodiment, the winding device 3 includes a second fixing component 23 and a winding post 24. One end of the winding post 24 passes through the second fixing component 23 and is fixedly connected to the second transmission wheel 6. The second fixing component 23 is disposed on the bracket 8. One end of the cable is attached to the winding post 24, and the other end abuts against the guide wheel 20.

[0055] Specifically, the winding device 3 includes a second fixing component 23 and a winding post 24. One end of the winding post 24 passes through the second fixing component 23 and is fixedly connected to the second transmission wheel 6. The second fixing component 23 is mounted on the bracket 8. One end of the cable is attached to the winding post 24, and the other end abuts against the guide wheel 20. This design ensures that the winding post 24 can stably support the cable, and through the cooperation of the second transmission wheel 6 and the guide wheel 20, a smooth winding process is achieved, improving the overall performance and operating efficiency of the winding device 3.

[0056] The above description is merely an embodiment of this application. It should be noted that those skilled in the art can make improvements without departing from the inventive concept of this application, but these improvements all fall within the protection scope of this application.

Claims

1. A manual cable winding machine, comprising a drive device, a synchronization device, and a winding device arranged sequentially, characterized in that, The synchronization device includes: The transmission wheel assembly includes a first transmission wheel and a second transmission wheel. The first transmission wheel is disposed away from the second transmission wheel. When viewed along the wheel body width perpendicular to the first transmission wheel, the axes of the first transmission wheel and the second transmission wheel are located on the same straight line. The first transmission wheel is fixedly connected to the driving device, and the second transmission wheel is fixedly connected to the winding device. A synchronous belt is provided on the transmission wheel assembly and is connected to the transmission wheel assembly for transmission.

2. The manual cable winding machine according to claim 1, characterized in that, Both the first and second drive wheels have external teeth, and the synchronous belt has internal teeth. The external teeth mesh with the internal teeth, and both the first and second drive wheels are connected to the synchronous belt for transmission.

3. The manual cable winding machine according to claim 1, characterized in that, The manual cable winding machine includes a support frame, and the drive device, the synchronization device and the winding device are all mounted on the support frame.

4. The manual cable winding machine according to claim 1, characterized in that, The driving device includes a driving structure and a cable guide structure. The cable guide structure has a threaded through hole. One end of the driving structure passes through the threaded through hole and is fixedly connected to the first transmission wheel. The cable guide structure is threadedly connected to the driving structure.

5. The manual cable winding machine according to claim 4, characterized in that, The drive structure includes a reciprocating rod and a rotating structure. The reciprocating rod includes a transmission part and a rotating part at both ends. The transmission part is fixedly connected to the first transmission wheel, and the rotating part is fixedly connected to the rotating structure. The rotating structure is capable of rotating around the axis of the reciprocating rod.

6. The manual cable winding machine according to claim 5, characterized in that, The reciprocating rod has a first fixing component at both ends. The first fixing component is fixedly connected to the bracket. One end of the reciprocating rod passes through the first fixing component and is rotatably connected to the first fixing component.

7. The manual cable winding machine according to claim 5, characterized in that, The cable guiding structure includes a guide wheel structure and a sliding structure. Viewed vertically, the guide wheel structure is located at the top of the sliding structure. One end of the sliding structure is located on the reciprocating rod and is threadedly connected to the reciprocating rod, while the other end is fixedly connected to the bracket. The sliding structure can reciprocate along the length of the reciprocating rod.

8. The manual cable winding machine according to claim 7, characterized in that, The guide wheel structure includes a guide wheel bracket and a guide wheel. One end of the guide wheel bracket is rotatably connected to the guide wheel, and the other end is fixedly connected to the sliding structure.

9. The manual cable winding machine according to claim 8, characterized in that, The sliding structure includes a sliding block and a sliding rod. The sliding block has threaded through holes and sliding holes arranged in parallel along its length. The sliding holes are slidably connected to the sliding rod, and the sliding rod is fixedly connected to the bracket.

10. The manual cable winding machine according to claim 1, characterized in that, The winding device includes a second fixing component and a winding post. One end of the winding post passes through the second fixing component and is fixedly connected to the second transmission wheel. The second fixing component is mounted on a bracket. One end of the cable is attached to the winding post, and the other end abuts against the guide wheel.

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