Printing and dyeing wastewater circulating treatment device

By introducing a stirring system and multi-stage filtration into the dyeing and printing wastewater treatment device, the problems of uneven chemical dosing in the sedimentation tank and inconvenient transportation of recycled water have been solved, achieving better sedimentation effect and water recycling, and reducing operating costs.

CN223480992UActive Publication Date: 2025-10-28JIANGSU CARNATIONS DYEING
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Patent Information

Application Number
CN202422987496.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-28
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing dyeing and printing wastewater treatment devices suffer from uneven mixing of chemicals and wastewater during the addition of chemicals in the sedimentation tank, resulting in poor sedimentation effect and inconvenient transportation of recycled water.

Method used

A stirring system was designed inside the sedimentation tank, including a first motor, gears, a rotating drum, and a stirring shaft. The rotating drum and stirring shaft are driven to rotate through gear meshing, so that the precipitant and wastewater are mixed evenly. At the same time, a auger conveyor and a sludge thickening tank are set up to treat the sedimented impurities. After filtration through a hydrolysis acidification tank, an aerobic tank, and a decolorization clear water tank, the water is recycled using a three-way pipe and a solenoid valve.

Benefits of technology

It improves the sedimentation effect, ensures that the reagent and wastewater are fully mixed, and allows for more thorough sedimentation of impurities, thus achieving effective sludge treatment and recycling of water, and reducing operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a printing and dyeing wastewater circulating treatment device, which relates to the technical field of printing and dyeing wastewater treatment, and is characterized by comprising a sedimentation tank body, a water inlet pipe is mounted on the left side surface of the sedimentation tank body, and a first guide block is mounted on one side of the inner wall of the sedimentation tank body; a second guide block is mounted on the other side of the inner wall of the sedimentation tank body, and a first motor body is mounted on the top surface of the sedimentation tank body; the first gear is installed at the output end of the first motor body, and the right side surface of the first gear is connected with a second gear in a meshed mode; the connecting ring is mounted on the top surface of the rotating cylinder and has the effects that a precipitant can flow out from the interior of the discharge hole during rotation, so that the precipitant and the wastewater can be uniformly mixed, and the precipitation effect of impurities in the wastewater is better; subsequently, precipitated impurities are conveyed into the sludge thickening tank through an auger conveyor in the auger conveying cylinder.
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Description

Technical Field

[0001] This utility model relates to the field of dyeing and printing wastewater treatment technology, and more specifically, to a dyeing and printing wastewater recycling treatment device. Background Technology

[0002] Biological treatment of dyeing and printing wastewater is a common process in the dyeing and printing industry. During wastewater treatment, various pollutants are removed through biological treatment processes, and the wastewater is discharged or reused after meeting emission standards. Industrial wastewater is generated during the dyeing, printing, and finishing processes of textiles. This wastewater has high color, high concentration, and a large amount of suspended solids. The generated wastewater flows through a screen to trap large floating and suspended solids, and then enters the wastewater treatment plant's collection tank to adjust the water quality and quantity. Chemicals are added to the reaction tank to adjust the pH value, and then the wastewater is pumped to the primary sedimentation tank for coagulation and sedimentation to remove color and some organic matter and suspended solids. The effluent then enters the hydrolysis acidification tank. In the hydrolysis acidification tank, organic matter in the wastewater is decomposed by microorganisms, long-chain organic matter is degraded into short-chain organic matter, and recalcitrant substances are converted into biodegradable substances, thereby improving the biodegradability of the wastewater. The effluent from the hydrolysis acidification tank enters the aerobic biological oxidation tank for aeration and aerobic treatment. Under the action of aerobic microorganisms, organic matter in the wastewater is decomposed, removing most of the remaining organic matter in the wastewater. After the effluent passes through the secondary sedimentation tank to remove suspended solids, it is filtered to meet discharge standards or disinfected for reuse.

[0003] In response, Chinese patent application number CN218146275U discloses a wastewater recycling treatment device for dyeing and printing. The device includes a treatment tank comprising a hydrolysis acidification tank and an aerobic tank. Several biological packing materials are fixedly installed inside the hydrolysis acidification tank and the aerobic tank. A first sedimentation tank is fixedly installed on one side of the hydrolysis acidification tank. This utility model, by setting up the treatment tank, allows wastewater to be treated by adding chemicals in the first sedimentation tank. After sedimentation in the first sedimentation tank, the wastewater enters the second treatment tank through a water pipe. The hydrolysis acidification tank and the aerobic tank further treat the wastewater. The biological packing materials can better treat the wastewater. Then, the wastewater enters the second sedimentation tank through a water pipe, where workers add chemicals and perform secondary sedimentation treatment. This improves the practicality of the equipment, and the multiple treatments of the wastewater result in better purification effects, thus improving the working quality of the equipment. Furthermore, the multiple tanks reduce operating costs and effectively reduce operational risks.

[0004] However, in actual use, the effect of adding chemicals inside the sedimentation tank is poor, and the chemicals cannot be fully mixed with the wastewater, resulting in poor overall sedimentation. In addition, the subsequent return water tank cannot transport water in multiple groups during use.

[0005] Therefore, in order to solve the above-mentioned technical problems, this application proposes a wastewater recycling treatment device for dyeing and printing. Utility Model Content

[0006] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a dyeing and printing wastewater recycling treatment device.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a dyeing and printing wastewater recycling treatment device, comprising a sedimentation tank body, an inlet pipe installed on the left side surface of the sedimentation tank body, a first guide block installed on one side of the inner wall of the sedimentation tank body, a second guide block installed on the other side of the inner wall of the sedimentation tank body, and a first motor body installed on the top surface of the sedimentation tank body.

[0008] The first gear is installed at the output end of the first motor body, and the right side surface of the first gear is meshed with a second gear, and a rotating cylinder is installed inside the second gear;

[0009] A connecting ring is installed on the top surface of the rotating cylinder. A stirring shaft is installed on the outer surface of the rotating cylinder. Three sets of stirring shafts are provided. Discharge holes are evenly opened on the surface of the rotating cylinder.

[0010] Preferably, a auger conveyor is installed on the front surface of the sedimentation tank body, and a sludge thickening tank is provided at the end of the auger conveyor away from the sedimentation tank body, and a filter press is installed on the top surface of the sludge thickening tank.

[0011] Preferably, a hydrolysis acidification tank is connected to the right side of the sedimentation tank body via a pipe, and an aerobic tank is installed on the right side surface of the hydrolysis acidification tank.

[0012] Preferably, a decolorizing clear water tank is provided on the right side of the aerobic tank, and the hydrolysis acidification tank, the decolorizing clear water tank and the decolorizing clear water tank are all connected by pipelines.

[0013] Preferably, a conveying pipe is provided on the right side surface of the decolorizing clear water tank, and a recycled water tank is installed at the end of the conveying pipe away from the decolorizing clear water tank. A connecting pipe is installed on the right side surface of the recycled water tank.

[0014] Preferably, a tee is installed on the right side surface of the connecting pipe, and a solenoid valve is installed on the top surface of the connecting pipe.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. In this utility model, through the arrangement of a sedimentation tank body, an inlet pipe, a first guide block, a second guide block, a first motor body, a first gear, a second gear, a connecting ring, a rotating cylinder, a stirring shaft, a discharge hole, a auger conveying cylinder, and a sludge thickening tank, wastewater is first transported into the sedimentation tank body through the inlet pipe. The design of the first and second guide blocks guides impurities in the wastewater. Then, a precipitant is added into the connecting ring, and the first motor body is started. The first motor body drives the first gear to rotate, and then the first gear meshes with the second gear. The first gear drives the second gear to rotate, which in turn drives the rotating cylinder and connecting ring to rotate. This, in turn, drives the stirring shaft to rotate. As the cylinder rotates, the precipitant flows out from the discharge hole, ensuring even mixing between the precipitant and wastewater. This improves the sedimentation effect of impurities in the wastewater. The precipitated impurities are then transported to the sludge thickening tank via a auger conveyor inside the auger conveyor. A filter press then processes the impurities in the sludge thickening tank into sludge cakes. Finally, the sludge thickening tank is opened, and the sludge cakes are discharged, demonstrating the practicality of the design.

[0017] 2. In this utility model, by setting up a hydrolysis acidification tank, an aerobic tank, a decolorization clear water tank, a conveying pipe, a recycled water tank, a connecting pipe, a T-pipe, and a solenoid valve, the wastewater inside the sedimentation tank is continuously transported through the pipeline to the hydrolysis acidification tank, the aerobic tank, and the decolorization clear water tank for filtration treatment. After filtration in the hydrolysis acidification tank, the aerobic tank, and the decolorization clear water tank, the water is transported through the conveying pipe to the recycled water tank for recycling. Then, the water is transported through the connecting pipe to the T-pipe, which can transport water in three directions. Subsequently, the connecting pipe can be opened by the solenoid valve, so that the water in the recycled water tank can be recycled by simply opening the solenoid valve, thus demonstrating the functionality of the design. Attached Figure Description

[0018] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0019] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a three-dimensional schematic diagram of the stirring shaft and the second gear structure of this utility model;

[0021] Figure 3 This is a cross-sectional schematic diagram of the sedimentation tank body structure of this utility model;

[0022] Figure 4This is a three-dimensional schematic diagram of the connecting pipe and tee structure of this utility model.

[0023] 1. Sedimentation tank body; 2. Inlet pipe; 3. First guide block; 4. Second guide block; 5. First motor body; 6. First gear; 7. Second gear; 8. Connecting ring; 9. Rotating cylinder; 10. Stirring shaft; 11. Discharge hole; 12. Auger conveyor cylinder; 13. Sludge thickening tank; 14. Filter press; 15. Hydrolysis acidification tank; 16. Aerobic tank; 17. Decolorized clear water tank; 18. Conveying pipe; 19. Reclaimed water tank; 20. Connecting pipe; 21. T-joint pipe; 22. Solenoid valve. Detailed Implementation

[0024] Reference Figures 1 to 4 The present invention provides a further description of an embodiment of a wastewater recycling treatment device for dyeing and printing.

[0025] This utility model provides a dyeing and printing wastewater recycling treatment device. The sedimentation tank body 1, the first motor body 5, the auger conveyor cylinder 12, the sludge thickening tank 13, the filter press 14, the hydrolysis acidification tank 15, the aerobic tank 16, the decolorization clear water tank 17 and the solenoid valve 22 used in this application are all products that can be directly purchased on the market. Their principles and connection methods are all existing technologies known to those skilled in the art, so they will not be described in detail here. The sedimentation tank body 1 includes an inlet pipe 2 installed on the left side surface of the sedimentation tank body 1, a first guide block 3 installed on one side of the inner wall of the sedimentation tank body 1, a second guide block 4 installed on the other side of the inner wall of the sedimentation tank body 1, and a first motor body 5 installed on the top surface of the sedimentation tank body 1.

[0026] The first gear 6 is installed at the output end of the first motor body 5. The right side surface of the first gear 6 is meshed with the second gear 7, and the rotating cylinder 9 is installed inside the second gear 7.

[0027] A connecting ring 8 is installed on the top surface of the rotating cylinder 9. A stirring shaft 10 is installed on the outer surface of the rotating cylinder 9, with three sets of stirring shafts. Discharge holes 11 are evenly distributed on the surface of the rotating cylinder 9. First, wastewater is transported to the interior of the sedimentation tank body 1 through the inlet pipe 2. The design of the first guide block 3 and the second guide block 4 guides impurities in the wastewater. Then, a precipitant is added into the connecting ring 8. The first motor body 5 is then started, driving the first gear 6 to rotate. Subsequently, the first gear 6 meshes with the second gear 7, causing the first gear 6 to drive the second gear 7 to rotate. The second gear 7 then drives the rotating cylinder 9 and the connecting ring 8 to rotate, which in turn drives the stirring shaft 10 to rotate. As the rotating cylinder 9 rotates, the precipitant flows out from the discharge holes 11, thus uniformly mixing the precipitant with the wastewater and improving the sedimentation effect of impurities in the wastewater.

[0028] A auger conveyor cylinder 12 is installed on the front surface of the sedimentation tank body 1. A sludge thickening tank 13 is set at the end of the auger conveyor cylinder 12 away from the sedimentation tank body 1. A filter press 14 is installed on the top surface of the sludge thickening tank 13. Subsequently, the sedimented impurities are transported to the interior of the sludge thickening tank 13 by the auger conveyor inside the auger conveyor cylinder 12. Then, the impurities inside the sludge thickening tank 13 are processed into sludge cake by the filter press 14. Finally, the sludge thickening tank 13 is opened and the sludge cake is sent out.

[0029] The right side of the sedimentation tank body 1 is connected to the hydrolysis acidification tank 15 via a pipe. An aerobic tank 16 is installed on the right surface of the hydrolysis acidification tank 15. A decolorization clear water tank 17 is set on the right side of the aerobic tank 16. The hydrolysis acidification tank 15, the decolorization clear water tank 17 and the decolorization clear water tank 17 are all connected by pipes. The wastewater inside the sedimentation tank body 1 is continuously transported to the interior of the hydrolysis acidification tank 15, the aerobic tank 16 and the decolorization clear water tank 17 for filtration treatment through the pipes.

[0030] A conveying pipe 18 is provided on the right side surface of the decolorizing clear water tank 17. A reclaimed water tank 19 is installed at the end of the conveying pipe 18 away from the decolorizing clear water tank 17. A connecting pipe 20 is installed on the right side surface of the reclaimed water tank 19. A three-way pipe 21 is installed on the right side surface of the connecting pipe 20. A solenoid valve 22 is installed on the top surface of the connecting pipe 20. After being filtered by the hydrolysis acidification tank 15, the aerobic tank 16 and the decolorizing clear water tank 17, the water is conveyed to the interior of the reclaimed water tank 19 through the conveying pipe 18 for recycling. Then, the water is conveyed to the interior of the three-way pipe 21 through the connecting pipe 20. The three-way pipe 21 can convey water in three directions. Then, the connecting pipe 20 can be opened by the solenoid valve 22. Solenoid valve 22 can be opened when the water in the reclaimed water tank 19 is recycled.

[0031] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A wastewater recycling treatment device for dyeing and printing, comprising a sedimentation tank body (1), wherein an inlet pipe (2) is installed on the left side surface of the sedimentation tank body (1), characterized in that: A first guide block (3) is installed on one side of the inner wall of the sedimentation tank body (1), a second guide block (4) is installed on the other side of the inner wall of the sedimentation tank body (1), and a first motor body (5) is installed on the top surface of the sedimentation tank body (1). The first gear (6) is installed at the output end of the first motor body (5). The right side surface of the first gear (6) is meshed with the second gear (7). The rotating cylinder (9) is installed inside the second gear (7). A connecting ring (8) is installed on the top surface of the rotating cylinder (9). A stirring shaft (10) is installed on the outer surface of the rotating cylinder (9). Three sets of stirring shafts (10) are provided. Discharge holes (11) are evenly opened on the surface of the rotating cylinder (9).

2. The dyeing and printing wastewater recycling treatment device according to claim 1, characterized in that: The front surface of the sedimentation tank body (1) is equipped with a auger conveyor cylinder (12), and a sludge thickening tank (13) is provided at the end of the auger conveyor cylinder (12) away from the sedimentation tank body (1). A filter press (14) is installed on the top surface of the sludge thickening tank (13).

3. The dyeing and printing wastewater recycling treatment device according to claim 1, characterized in that: The right side of the sedimentation tank body (1) is connected to a hydrolysis acidification tank (15) via a pipe, and an aerobic tank (16) is installed on the right side surface of the hydrolysis acidification tank (15).

4. The dyeing and printing wastewater recycling treatment device according to claim 3, characterized in that: A decolorizing clear water tank (17) is provided on the right side of the aerobic tank (16). The hydrolysis acidification tank (15), the decolorizing clear water tank (17) and the decolorizing clear water tank (17) are all connected by pipes.

5. The dyeing and printing wastewater recycling treatment device according to claim 4, characterized in that: A conveying pipe (18) is provided on the right side surface of the decolorizing clear water tank (17). A reclaimed water tank (19) is installed at the end of the conveying pipe (18) away from the decolorizing clear water tank (17). A connecting pipe (20) is installed on the right side surface of the reclaimed water tank (19).

6. The dyeing and printing wastewater recycling treatment device according to claim 5, characterized in that: A three-way pipe (21) is installed on the right side surface of the connecting pipe (20), and a solenoid valve (22) is installed on the top surface of the connecting pipe (20).

Citation Information

Patent Citations

  • Printing and dyeing wastewater circulating treatment device

    CN218146275U