Constant-temperature fermentation chamber for slurry processing

The combined use of a motor-driven transmission rod and paddle stirring device, as well as a filter screen and filter cartridge, solves the problems of uneven stirring and impurities in slurry processing, achieving efficient fermentation of slurry and improving product quality.

CN223481129UActive Publication Date: 2025-10-28NINGXIA YISHENJIU BIOTECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202422857111.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-10-28
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Incomplete stirring in the traditional constant temperature fermentation room used for slurry processing leads to uneven mixing of the slurry components and unbalanced microbial distribution, which affects the consistency and efficiency of fermentation. In addition, there are local temperature and humidity differences, which affect product quality and flavor.

Method used

The drive rod driven by the motor drives the paddle to fully stir the material, and the filter screen and filter cartridge are used for preliminary and fine filtration of the material to ensure uniform mixing of the material and removal of impurities.

Benefits of technology

It achieves full mixing of the slurry and water components, improves fermentation efficiency and product quality, ensures the stability of the fermentation process and the consistency of the product, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of constant-temperature fermentation, and discloses a constant-temperature fermentation chamber for slurry processing, which comprises a fermentation chamber, a supporting seat is fixedly connected inside the fermentation chamber, a supporting rod is fixedly connected to the top of the supporting seat, a connecting ring is fixedly connected to the top of the supporting rod, and a tank body is fixedly connected inside the connecting ring. A first top cover is fixedly connected to the top end of the tank body, a first discharging pipe is fixedly connected to the interior of the tank body, a first feeding pipe is fixedly connected to the interior of the tank body, a supporting frame is fixedly connected to the top end of the tank body, a connecting assembly is arranged in the fermentation chamber, and the connecting assembly is used for being connected and fixed to the fermentation chamber. According to the utility model, the transmission rod is driven to rotate through the transmission of the motor, so that the paddles move synchronously, the effect of fully stirring and mixing materials to be processed is realized, the problem that the materials are not fully mixed in the traditional stirring process is solved, and the processing quality and efficiency are improved.
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Description

Technical Field

[0001] This utility model relates to the field of constant temperature fermentation technology, and in particular to a constant temperature fermentation chamber for pulp and water processing. Background Technology

[0002] The constant-temperature fermentation chamber used for pulp and broth processing has multiple key benefits and functions. It can precisely and stably control the temperature, creating an ideal and consistent environment for the growth and metabolism of microorganisms, thereby ensuring that the fermentation process is efficient and stable. This stable temperature condition can not only accelerate the fermentation process, shorten the production cycle, and increase the yield, but also effectively guarantee the consistency of pulp and broth product quality, making it unique in flavor, excellent in taste, and rich in nutrients. At the same time, the constant temperature environment can effectively inhibit the growth of miscellaneous bacteria, reduce the risk of contamination, and enhance the safety and hygiene quality of the product. In addition, it provides highly controllable conditions for pulp and broth processing, making it easy to optimize and adjust process parameters. Moreover, it is not affected by seasonal and external temperature changes, enabling uninterrupted production throughout the year to meet the continuous market demand.

[0003] Traditional constant-temperature fermentation chambers used for pulp and broth processing typically consist of a temperature control system, a humidity control device, a fermentation container, a stirring device, and a filtration device. The temperature control system precisely maintains a constant and suitable temperature, promoting the healthy growth of microorganisms and the stable progress of the fermentation process. The humidity control device ensures that the indoor humidity is at an appropriate level, which helps maintain the quality and flavor of the pulp and broth. The fermentation container provides ample space for the pulp and broth to ferment. The stirring device ensures that the components of the pulp and broth are mixed evenly, improving the fermentation effect. The filtration device filters out large particles and impurities. These internal components work together to create ideal conditions for the high-quality fermentation of the pulp and broth, ensuring efficient processing and excellent product quality.

[0004] However, the mixing device inside the traditional constant temperature fermentation chamber is incomplete, which leads to uneven mixing of the various components of the slurry, an imbalance in the distribution of microorganisms, an over-concentration of microorganisms in some areas and a lack of microorganisms in others, thus affecting the consistency and efficiency of fermentation. Secondly, uneven mixing can easily cause local temperature and humidity differences, which is not conducive to the stability of the overall fermentation environment, and thus affects the quality and flavor of the slurry. Therefore, a constant temperature fermentation chamber for slurry processing is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a constant temperature fermentation chamber for pulp processing, aiming to improve the problem in the prior art where incomplete filtration during pulp fermentation affects the taste and flavor of the pulp, causing it to fail to meet the expected quality standards.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A constant-temperature fermentation chamber for pulp processing includes a fermentation chamber, a support base fixedly connected inside the fermentation chamber, a support rod fixedly connected to the top of the support base, a connecting ring fixedly connected to the top of the support rod, a tank body fixedly connected inside the connecting ring, a top cover fixedly connected to the top of the tank body, a discharge pipe fixedly connected inside the tank body, a feed pipe fixedly connected inside the tank body, a support frame fixedly connected to the top of the tank body, a motor fixedly connected to the top of the support frame, a transmission rod fixedly connected to the output end of the motor, multiple collars fixedly connected to the outer wall of the transmission rod, a connecting rod fixedly connected to the inner wall of the collars, a blade fixedly connected to one side of the connecting rod, a flow channel groove and multiple slots and holes opened inside the blade, and a connecting assembly provided inside the fermentation chamber for connecting and fixing to the fermentation chamber.

[0008] As a further description of the above technical solution:

[0009] The connecting assembly includes a fixing plate, which is fixedly connected to the interior of the fermentation chamber;

[0010] As a further description of the above technical solution:

[0011] A support column is fixedly connected to the top of the fixed plate, and a filter tank is fixedly connected to the top of the support column.

[0012] As a further description of the above technical solution:

[0013] The bottom of the filter tank is fixedly connected to a discharge pipe 2, and the top of the filter tank is fixedly connected to a top cover 2.

[0014] As a further description of the above technical solution:

[0015] The filter tank is fixedly connected to a second feed pipe, and a filter screen is fixedly connected to the inner wall of the filter tank.

[0016] As a further description of the above technical solution:

[0017] A connecting rod two is fixedly connected to the bottom of the filter screen, a base plate is fixedly connected to one end of the connecting rod two, and a connecting plate is fixedly connected to the top of the base plate;

[0018] As a further description of the above technical solution:

[0019] Multiple filter cartridges are fixedly connected inside the connecting plate, and a second pipe is fixedly connected to one end of the discharge pipe, and a fermentation tank is fixedly connected to one end of the second pipe.

[0020] As a further description of the above technical solution:

[0021] One end of the discharge pipe is fixedly connected to a pipe, and the discharge pipe and the inlet pipe are connected through the pipe.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, the transmission rod is driven by a motor to rotate, thereby causing the blades to move synchronously, thus achieving the effect of fully mixing the materials to be processed. This solves the problem of insufficient mixing between materials in traditional mixing processes and improves the quality and efficiency of processing.

[0024] 2. In this utility model, the material after mixing is initially filtered by a filter screen, and then further finely filtered by a uniformly distributed filter cylinder, achieving the effect of fine filtration of the material. This solves the problem of large and fine impurities in the mixed material and improves production efficiency. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the constant temperature fermentation chamber for pulp processing proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the cross-sectional structure of the tank body of the constant temperature fermentation chamber for pulp processing proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the cross-sectional structure of the filter tank of the constant temperature fermentation chamber for pulp processing proposed in this utility model.

[0028] Legend:

[0029] 1. Fermentation chamber; 2. Support base; 3. Support rod; 4. Connecting ring; 5. Tank body; 6. Discharge pipe 1; 7. Feed pipe 1; 8. Top cover 1; 9. Support frame; 10. Motor; 11. Transmission rod; 12. Collar; 13. Connecting rod 1; 14. Paddle; 15. Flow channel; 16. Groove; 17. Pipe 1; 18. Feed pipe 2; 19. Filter tank; 20. Top cover 2; 21. Filter screen; 22. Connecting rod 2; 23. Bottom plate; 24. Connecting plate; 25. Filter cartridge; 26. Discharge pipe 2; 27. Support column; 28. Fixing plate; 29. ​​Pipe 2; 30. Fermentation tank. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 and Figure 2 An embodiment of this utility model provides a constant temperature fermentation chamber for pulp processing, comprising a fermentation chamber 1, a support base 2 fixedly connected inside the fermentation chamber 1, a support rod 3 fixedly connected to the top of the support base 2, a connecting ring 4 fixedly connected to the top of the support rod 3, a tank body 5 fixedly connected inside the connecting ring 4, a top cover 8 fixedly connected to the top of the tank body 5, a discharge pipe 6 fixedly connected inside the tank body 5, a feed pipe 7 fixedly connected inside the tank body 5, a support frame 9 fixedly connected to the top of the tank body 5, a motor 10 fixedly connected to the top of the support frame 9, a transmission rod 11 fixedly connected to the output end of the motor 10, multiple collars 12 fixedly connected to the outer wall of the transmission rod 11, a connecting rod 13 fixedly connected to the inner wall of the collars 12, a paddle 14 fixedly connected to one side of the connecting rod 13, a flow channel groove 15 opened inside the paddle 14, multiple slots 16 opened inside the paddle 14, and a connecting assembly is provided inside the fermentation chamber 1 for connecting and fixing to the fermentation chamber 1.

[0032] Specifically, when it is necessary to fully mix the materials, various materials are precisely placed into the tank 5 through the feed pipe 7. The tank 5, as the core container of the entire operation, provides a stable and safe space for mixing the materials. Then, the motor 10 begins to play its role. The output end of the motor 10 continuously transmits power, driving the transmission rod 11 to rotate efficiently. The transmission rod 11 is like a power transmission bridge, transmitting the power of the motor 10 to the blade 14. When the transmission rod 11 rotates, the blade 14 also rotates. The blade 14 has flow channel grooves 15 inside, providing a specific path for the flow of fluid. At the same time, multiple slots 16 are also opened along the flow channel grooves 15 inside the blade 14. These slots 16 play an important role. They allow the fluid to pass quickly through the flow channel grooves 15 and slots 16 during the mixing process, which greatly reduces the resistance during the mixing process and makes the mixing process smoother.

[0033] Reference Figure 1 and Figure 3 The connecting components include a fixed plate 28, which is fixedly connected inside the fermentation chamber 1. A support column 27 is fixedly connected to the top of the fixed plate 28. A filter tank 19 is fixedly connected to the top of the support column 27. A discharge pipe 26 is fixedly connected to the bottom of the filter tank 19. A top cover 20 is fixedly connected to the top of the filter tank 19. A feed pipe 18 is fixedly connected inside the filter tank 19. A filter screen 21 is fixedly connected to the inner wall of the filter tank 19.

[0034] Specifically, when the material contains large and fine particles after mixing, pipe 17 takes on the important task of transporting the mixed material to the filter tank 19. Pipe 17 ensures that the material can be transferred stably and quickly from the mixing area to the filtration area, laying the foundation for subsequent filtration processes. As the core container of the filtration process, filter tank 19 provides a dedicated space for material filtration. After the material enters filter tank 19, it first comes into contact with filter screen 21. Filter screen 21 plays a crucial preliminary filtration role, effectively intercepting large particles in the material. After the preliminary filtration by filter screen 21, the large particles in the material are separated, preparing for subsequent finer filtration.

[0035] Reference Figure 1 and Figure 3 A connecting rod 22 is fixedly connected to the bottom of the filter screen 21. A base plate 23 is fixedly connected to one end of the connecting rod 22. A connecting plate 24 is fixedly connected to the top of the base plate 23. Multiple filter cartridges 25 are fixedly connected inside the connecting plate 24. A pipe 29 is fixedly connected to one end of the discharge pipe 26. A fermentation tank 30 is fixedly connected to one end of the pipe 29. A pipe 17 is fixedly connected to one end of the discharge pipe 16. The discharge pipe 16 and the feed pipe 28 are connected through the pipe 17.

[0036] Specifically, the material after preliminary filtration flows into the filter cartridge 25, where it undergoes a more thorough secondary filtration to remove fine impurities. The presence of the filter cartridge 25 ensures further improvement in the purity of the material, providing high-quality raw materials for the subsequent fermentation process. After the material has undergone complete secondary filtration, it flows out through the connecting plate 24, which serves to connect and guide the flow of the material. It accurately guides the fully filtered material to the second pipe 29, which then smoothly carries the filtered material into the fermentation tank 30. The fermentation tank 30 is the important place for the material to ferment, where it undergoes a series of biochemical reactions to further enhance its value.

[0037] Working principle: When using this device, the material is put into the tank 5 through the feed pipe 7. Then, the power is transmitted through the output end of the motor 10 to drive the transmission rod 11 to rotate. The rotation of the transmission rod 11 will drive the paddle 14 to rotate. The paddle 14 has a flow channel 15 inside, and at the same time, multiple slots 16 are opened along the flow channel 15 inside the paddle 14. This allows the fluid to pass quickly through the flow channel 15 and slots 16 during the stirring process, thereby reducing the resistance during the stirring process and making the stirring more thorough and uniform. After the stirring is completed, the stirred material is transported to the filter tank 19 through the pipe 17. The material will be initially filtered through the filter screen 21 to remove large particles of impurities. The initially filtered material flows into the filter cylinder 25 for more refined secondary filtration to remove fine impurities. The completely filtered material will flow out through the connecting plate 24 and flow into the fermentation tank 30 through the pipe 29 for fermentation.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A constant-temperature fermentation chamber for pulp and water processing, comprising a fermentation chamber (1), characterized in that: The fermentation chamber (1) is fixedly connected to a support base (2). A support rod (3) is fixedly connected to the top of the support base (2). A connecting ring (4) is fixedly connected to the top of the support rod (3). A tank body (5) is fixedly connected inside the connecting ring (4). A top cover (8) is fixedly connected to the top of the tank body (5). A discharge pipe (6) is fixedly connected inside the tank body (5). A feed pipe (7) is fixedly connected inside the tank body (5). A support frame (9) is fixedly connected to the top of the support frame (9). A motor (10) is fixedly connected to a transmission rod (11) at its output end. Multiple collars (12) are fixedly connected to the outer wall of the transmission rod (11). A connecting rod (13) is fixedly connected to the inner wall of the collar (12). A blade (14) is fixedly connected to one side of the connecting rod (13). A flow channel groove (15) is opened inside the blade (14). Multiple slots (16) are opened inside the blade (14). A connecting component is provided inside the fermentation chamber (1). The connecting component is used to connect and fix with the fermentation chamber (1).

2. The constant temperature fermentation chamber for pulp and water processing according to claim 1, characterized in that: The connecting assembly includes a fixing plate (28), which is fixedly connected inside the fermentation chamber (1).

3. The constant temperature fermentation chamber for pulp and water processing according to claim 2, characterized in that: The top of the fixed plate (28) is fixedly connected to a support column (27), and the top of the support column (27) is fixedly connected to a filter tank (19).

4. The constant temperature fermentation chamber for pulp and water processing according to claim 3, characterized in that: The bottom of the filter tank (19) is fixedly connected to the discharge pipe 2 (26), and the top of the filter tank (19) is fixedly connected to the top cover 2 (20).

5. The constant temperature fermentation chamber for pulp and water processing according to claim 4, characterized in that: The filter tank (19) is fixedly connected to the inside of the feed pipe (18), and the filter screen (21) is fixedly connected to the inner wall of the filter tank (19).

6. The constant temperature fermentation chamber for pulp and water processing according to claim 5, characterized in that: The bottom of the filter screen (21) is fixedly connected to a connecting rod two (22), one end of the connecting rod two (22) is fixedly connected to a base plate (23), and the top of the base plate (23) is fixedly connected to a connecting plate (24).

7. The constant temperature fermentation chamber for pulp and water processing according to claim 6, characterized in that: Multiple filter cartridges (25) are fixedly connected inside the connecting plate (24), and a pipe (29) is fixedly connected to one end of the discharge pipe (26), and a fermentation tank (30) is fixedly connected to one end of the pipe (29).

8. The constant temperature fermentation chamber for pulp and water processing according to claim 1, characterized in that: One end of the discharge pipe (6) is fixedly connected to the pipe (17), and the discharge pipe (6) and the feed pipe (18) are connected through the pipe (17).