Scum cleaning device for hot galvanizing
By designing a slag cleaning device controlled by a sliding component and a lifting guide rail, and using a mesh frame body and a funnel structure to collect slag, the problem of incomplete slag cleaning during the hot-dip galvanizing process is solved, ensuring the quality of galvanized parts.
Patent Information
- Application Number
- CN202422482272.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the existing hot-dip galvanizing process, the slag is not cleaned thoroughly, which affects the quality of the galvanized parts.
A scum cleaning device including a sliding assembly and a lifting guide rail is designed. The scum is collected by a mesh frame body and a funnel structure, and the movement and height of the cleaning frame are controlled by an electric slide rail to ensure smooth discharge of the galvanizing liquid. After being collected, the scum can be discharged through the rear cover.
It achieves efficient cleaning of slag in the galvanizing tank, prevents slag from re-entering the galvanizing tank, and ensures the quality of galvanized parts.
Smart Images

Figure CN223481239U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hot-dip galvanizing technology, specifically to a slag removal device for hot-dip galvanizing. Background Technology
[0002] There are many reasons why dross may form during hot-dip galvanizing. Here are some possible factors: The presence of impurities such as oil and scale on the steel surface cannot be completely removed during the hot-dip galvanizing process, leading to dross formation in the galvanizing pot. Uneven coating thickness, with some areas having a thinner zinc layer, also makes dross more likely. Excessive immersion time or excessively high temperature can cause the coating to thicken excessively, resulting in dross formation in the galvanizing pot.
[0003] Existing methods for removing dross from hot-dip galvanizing typically involve manual cleaning or using electrically controlled cleaning frames to scoop dross from the galvanizing tank. However, both of these methods suffer from incomplete dross removal, failing to effectively guarantee the quality of galvanized parts. Utility Model Content
[0004] To address the problems in the background art, this utility model proposes a dross cleaning device for hot-dip galvanizing. This utility model can efficiently clean the dross generated during galvanizing, ensuring the quality of galvanized parts.
[0005] To solve the above problems, the present invention adopts the following technical solution: a slag cleaning device for hot-dip galvanizing, comprising a galvanizing tank, two mounting seats and two crossbeams. The two mounting seats are respectively disposed on the left and right sides of the top of the galvanizing tank. The two crossbeams are correspondingly disposed on the two mounting seats. Two sliding components are correspondingly disposed on the two crossbeams. Two lifting guide rails are correspondingly disposed on the two sliding components. The same cleaning frame is detachably connected to the two lifting guide rails by connecting bolts. The cleaning frame includes a frame body and a rear cover. Both the frame body and the rear cover are mesh structures. The rear cover is hinged to the rear side of the frame body and fixed to the frame body by connecting bolts. The middle part of the front side of the frame body is a funnel structure that gradually narrows inward toward the rear side of the frame body.
[0006] Furthermore, the funnel structure includes two symmetrically arranged bent plates, each comprising a vertical plate and an inclined plate. The vertical plate is disposed on the front side of the frame body and its periphery is connected to the frame body. One end of the inclined plate is connected to the vertical plate, and the end of the inclined plate away from the vertical plate is inclined toward the interior of the frame body. The two inclined plates are spaced apart from each other to form a material passage, which gradually narrows toward the center of the frame body.
[0007] Furthermore, a one-way valve is provided at the inner end of the material passage corresponding to the ends of the two inclined plates. The one-way valve is used to prevent scum inside the frame body from leaking out of the material passage.
[0008] Furthermore, the one-way valve includes two overlapping sealing plates, which are elastically hinged to the ends of the two inclined plates in a one-to-one correspondence, and the ends of the two sealing plates that are in contact with each other protrude toward the interior of the frame body.
[0009] Furthermore, the sliding assembly includes an electric slide rail and a slider. The electric slide rail is mounted on the corresponding crossbeam and is connected to an external power source. The slider is slidably mounted on the electric slide rail, and the lifting guide rail is connected to the corresponding slider by fixing bolts.
[0010] The beneficial effects of this invention are as follows: This invention controls the lateral movement of the cleaning frame by setting two sliding components and controls the vertical height of the cleaning frame by setting lifting guide rails. This ensures that the cleaning frame can clean slag at different liquid levels in the galvanizing tank. Since both the frame body and the rear cover are mesh structures, the galvanizing liquid can be smoothly discharged from the cleaning frame, while only the slag is collected. Due to the funnel-shaped structure of the frame body, the slag in the galvanizing tank can smoothly enter the frame body and cannot easily leak directly from the funnel opening, preventing the collected slag from re-entering the galvanizing tank and affecting the quality of the galvanized parts. Opening the rear cover allows the collected slag to be discharged, facilitating the cleaning of the cleaning frame. Compared with traditional slag cleaning methods, this invention can efficiently clean the slag generated during galvanizing, ensuring the quality of the galvanized parts. Attached Figure Description
[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0012] Figure 1 It is a structural diagram of the utility model;
[0013] Figure 2 This is a sectional view of the frame body.
[0014] 1. Galvanizing tank; 2. Mounting base; 3. Crossbeam; 4. Sliding assembly; 5. Lifting guide rail; 6. Cleaning frame; 7. Frame body; 8. Back cover; 9. Bending plate; 10. Vertical plate; 11. Inclined plate; 12. Material passage; 13. One-way valve; 14. Sealing plate; 15. Electric slide rail; 16. Slider. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] This invention controls the lateral movement of the cleaning frame 6 by using two sliding components 4 and the vertical height of the cleaning frame 6 by using a lifting guide rail 5. This ensures that the cleaning frame 6 can clean slag at different liquid levels in the galvanizing tank 1. Since both the frame body 7 and the rear cover 8 are mesh structures, the galvanizing liquid can be smoothly discharged from the cleaning frame 6, while only the slag is collected. Due to the funnel-shaped structure of the frame body 7, the slag in the galvanizing tank 1 can smoothly enter the frame body 7 and cannot easily leak directly from the funnel opening, preventing the collected slag from re-entering the galvanizing tank 1 and affecting the quality of the galvanized parts. Opening the rear cover 8 allows the collected slag to be discharged, facilitating the cleaning of the cleaning frame 6. Compared to traditional slag cleaning methods, this invention can efficiently clean the slag generated during galvanizing, ensuring the quality of the galvanized parts.
[0017] Specifically, such as Figure 1 and Figure 2 As shown, a slag removal device for hot-dip galvanizing includes a galvanizing tank 1, two mounting seats 2, and two crossbeams 3. The two mounting seats 2 are respectively disposed on the left and right sides of the top of the galvanizing tank 1. The two crossbeams 3 are correspondingly disposed on the two mounting seats 2. Two sliding components 4 are correspondingly disposed on the two crossbeams 3. Two lifting guide rails 5 are correspondingly disposed on the two sliding components 4. The same cleaning frame 6 is detachably connected to the two lifting guide rails 5 by connecting bolts. The cleaning frame 6 includes a frame body 7 and a rear cover 8. Both the frame body 7 and the rear cover 8 are mesh structures. The rear cover 8 is hinged to the rear side of the frame body 7 and fixed to the frame body 7 by connecting bolts. The middle of the front side of the frame body 7 is a funnel structure that gradually narrows inward toward the rear side of the frame body 7.
[0018] Furthermore, the funnel structure includes two symmetrically arranged bent plates 9, each of which includes a vertical plate 10 and an inclined plate 11. The vertical plate 10 is disposed on the front side of the frame body 7 and its periphery is connected to the frame body 7. One end of the inclined plate 11 is connected to the vertical plate 10, and the end of the inclined plate 11 away from the vertical plate 10 is inclined towards the interior of the frame body 7. The two inclined plates 11 are spaced apart from each other to form a material passage 12, which is gradually narrowed towards the center of the frame body 7.
[0019] Furthermore, a one-way valve 13 is provided at the inner end of the material passage 12 corresponding to the ends of the two inclined plates 11. The one-way valve 13 is used to prevent scum in the frame body 7 from leaking out of the material passage 12.
[0020] Furthermore, the one-way valve 13 includes two overlapping sealing plates 14, which are elastically hinged to the ends of the two inclined plates 11 in a one-to-one correspondence, and the ends of the two sealing plates 14 that are in contact with each other protrude toward the interior of the frame body 7.
[0021] Furthermore, the sliding assembly 4 includes an electric slide rail 15 and a slider 16. The electric slide rail 15 is mounted on the corresponding crossbeam 3 and is connected to an external power source. The slider 16 is slidably mounted on the electric slide rail 15. The lifting guide rail 5 is connected to the corresponding slider 16 by fixing bolts.
[0022] This invention controls the lateral movement of the cleaning frame 6 by using two sliding components 4 and the vertical height of the cleaning frame 6 by using a lifting guide rail 5. This ensures that the cleaning frame 6 can clean slag at different liquid levels in the galvanizing tank 1. Since both the frame body 7 and the rear cover 8 are mesh structures, the galvanizing liquid can be smoothly discharged from the cleaning frame 6, while only the slag is collected. Due to the funnel-shaped structure of the frame body 7, the slag in the galvanizing tank 1 can smoothly enter the frame body 7 and cannot easily leak directly from the funnel opening, preventing the collected slag from re-entering the galvanizing tank 1 and affecting the quality of the galvanized parts. Opening the rear cover 8 allows the collected slag to be discharged, facilitating the cleaning of the cleaning frame 6. Compared to traditional slag cleaning methods, this invention can efficiently clean the slag generated during galvanizing, ensuring the quality of the galvanized parts.
[0023] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A slag removal device for hot-dip galvanizing, comprising a galvanizing tank (1), two mounting seats (2) and two crossbeams (3), wherein the two mounting seats (2) are respectively disposed on the left and right sides of the top of the galvanizing tank (1), and the two crossbeams (3) are correspondingly disposed on the two mounting seats (2), characterized in that, Two sliding components (4) are provided on the two crossbeams (3) in a one-to-one correspondence. Two lifting guide rails (5) are provided on the two sliding components (4) in a one-to-one correspondence. The same cleaning frame (6) is detachably connected to the two lifting guide rails (5) by connecting bolts. The cleaning frame (6) includes a frame body (7) and a rear cover (8). Both the frame body (7) and the rear cover (8) are mesh structures. The rear cover (8) is hinged to the rear side of the frame body (7) and fixed to the frame body (7) by connecting bolts. The middle part of the front side of the frame body (7) is a funnel structure that gradually shrinks inward toward the rear side of the frame body (7).
2. The slag removal device for hot-dip galvanizing according to claim 1, characterized in that: The funnel structure includes two symmetrically arranged bent plates (9). Each bent plate (9) includes a vertical plate (10) and an inclined plate (11). The vertical plate (10) is located on the front side of the frame body (7) and its periphery is connected to the frame body (7). One end of the inclined plate (11) is connected to the vertical plate (10). The end of the inclined plate (11) away from the vertical plate (10) is inclined towards the interior of the frame body (7). The two inclined plates (11) are spaced apart from each other and form a material passage (12). The material passage (12) is gradually narrowed towards the center of the frame body (7).
3. The slag removal device for hot-dip galvanizing according to claim 2, characterized in that: One-way valves (13) are provided at the inner end of the material passage (12) corresponding to the ends of the two inclined plates (11). The one-way valves (13) are used to prevent scum in the frame body (7) from leaking out of the material passage (12).
4. The slag removal device for hot-dip galvanizing according to claim 3, characterized in that: The one-way valve (13) includes two overlapping sealing plates (14), which are elastically hinged to the ends of the two inclined plates (11) in a one-to-one correspondence. The ends of the two sealing plates (14) that are in contact with each other protrude toward the interior of the frame body (7).
5. The slag removal device for hot-dip galvanizing according to claim 1, characterized in that: The sliding assembly (4) includes an electric slide rail (15) and a slider (16). The electric slide rail (15) is set on the corresponding crossbeam (3) and connected to an external power source. The slider (16) is slidably mounted on the electric slide rail (15). The lifting guide rail (5) is connected to the corresponding slider (16) by fixing bolts.