Fiber belt production equipment capable of widening carbon fibers in real time
By designing a device that includes an outer frame, a movable yarn spreading frame, and a linear unit servo motor, the problem that existing equipment cannot spread carbon fibers in real time has been solved, and efficient production of carbon fiber spread fiber tapes has been achieved.
Patent Information
- Application Number
- CN202422423641.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Existing fiber tape production equipment cannot achieve real-time carbon fiber widening, resulting in low production efficiency.
A device comprising an outer frame, a movable yarn spreading frame, a linear unit servo motor, and a guide rail is designed. The movable yarn spreading frame is driven to move back and forth by the linear unit servo motor, thereby realizing the real-time spreading of carbon fiber and the supply of reserve yarn sheets.
It enables real-time preparation of carbon fiber broadened fiber strips, improving production efficiency and continuous yarn supply capacity.
Smart Images

Figure CN223481356U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a fiber tape production equipment for real-time carbon fiber widening, and particularly to the field of textile machinery technology. Background Technology
[0002] Carbon fiber broadening, also known as "carbonization," refers to the process of further heat-treating already manufactured carbon fibers at high temperatures to alter their crystallization pattern, thereby improving their mechanical properties and increasing their service life. Carbon fiber broadening is a key step in the carbon fiber manufacturing process.
[0003] In existing technologies, fiber tape production equipment cannot stretch carbon fibers in real time, resulting in relatively low efficiency. Utility Model Content
[0004] This invention provides a fiber tape production device for real-time carbon fiber widening to overcome the defects in the prior art.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] This utility model discloses a fiber tape production equipment for real-time carbon fiber spreading, including an outer frame and a movable spreading yarn frame installed inside it. The upper part of the movable spreading yarn frame is in contact with a linear unit servo motor on the guide rail B. It includes a frame, a constant tension unwinding yarn frame in the middle of the frame, a spreading machine at its tail, a yarn collecting machine at its end, and a yarn separating machine below the yarn collecting machine.
[0007] Furthermore, the outer frame includes a frame, the bottom of which is provided with a base plate, and the upper part of which is provided with a guide rail B. A linear unit servo motor is provided on the guide rail B, and the base plate is provided with a guide rail A.
[0008] Furthermore, the bottom of the movable yarn spreading frame is equipped with rollers, which cooperate with the guide rail A of the outer frame.
[0009] Furthermore, the linear unit servo motor serves as the power element for driving the movable yarn spreading frame, driving it to move back and forth.
[0010] The beneficial effects achieved by this utility model are as follows: The movable yarn spreading frame is installed inside the outer frame, and rollers are provided at its bottom. The rollers cooperate with the guide rail A of the outer frame. The linear unit servo motor drives the movable yarn spreading frame to move back and forth. When the warp knitting machine needs to pick up yarn, the movable yarn spreading frame slowly moves forward and prepares the spread yarn sheet at the same time. When it moves to the front end, the warp knitting machine completes the yarn picking. The movable yarn spreading frame moves backward, and the yarn sheet is still being prepared. The good yarn sheet prepared during the backward movement can be used as a reserve yarn sheet. When the warp knitting machine picks up yarn again, the reserve yarn sheet is supplied to the warp knitting machine through the movable yarn spreading frame moving forward. By repeating this process continuously, the real-time preparation of carbon fiber spread fiber tape can be achieved. Attached Figure Description
[0011] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 This is a schematic diagram of the outer frame of this utility model;
[0014] Figure 3 This is a structural schematic diagram of the mobile yarn spreading frame of this utility model.
[0015] In the diagram: 1. Outer frame; 11. Machine frame; 12. Base plate; 13. Guide rail A; 14. Guide rail B; 15. Linear unit servo motor; 2. Mobile yarn spreading frame; 21. Constant tension unwinding frame; 22. Yarn collecting machine; 23. Yarn separating machine; 24. Yarn spreading machine; 25. Frame. Detailed Implementation
[0016] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0017] Example 1
[0018] like Figure 1-3 As shown, a fiber tape production device for real-time carbon fiber spreading includes an outer frame 1 and a movable spreading frame 2 installed inside it.
[0019] The outer frame 1 includes a frame 11, a base plate 12 at the bottom of the frame 11, a guide rail B14 on the upper part of the frame 11, a linear unit servo motor 15 on the guide rail B14, and a guide rail A13 on the base plate 12.
[0020] The upper part of the mobile yarn spreading frame 2 is in contact with the linear unit servo motor 15 on the guide rail B14. It includes a frame 25, a constant tension unwinding frame 21 in the middle of the frame 25, a yarn spreading machine 24 at its tail, a yarn collecting machine 22 at its end, and a yarn separating machine 23 below the yarn collecting machine 22.
[0021] This device is directly connected to the carbon fiber warp knitting machine. The mobile yarn spreading frame 2 is mainly used to prepare the carbon fiber spread yarn sheet in real time for the warp knitting machine. The mobile yarn spreading frame 2 is installed inside the outer frame 1, and its bottom is equipped with rollers. The rollers cooperate with the guide rail A13 of the outer frame 1. At the same time, the linear unit servo motor 15 drives the mobile yarn spreading frame 2 to move back and forth. When the warp knitting machine needs to pick up yarn, the mobile yarn spreading frame 2 slowly moves forward and prepares the spread yarn sheet at the same time. When it moves to the front end, the warp knitting machine completes the yarn picking. At this time, the mobile yarn spreading frame 2 begins to move backward, and the yarn sheet is still being prepared. The prepared yarn sheet after moving backward a certain distance can be used as a reserve yarn sheet. When the warp knitting machine picks up yarn again, the reserve yarn sheet can be supplied to the warp knitting machine through the mobile yarn spreading frame 2 moving forward. By repeating this process, the real-time preparation of carbon fiber spread fiber tape can be achieved.
[0022] It should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention. The terminology used in the description of this application is only for describing specific embodiments and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings indicate similar items, and therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0023] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0024] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
Claims
1. A fiber tape production device for real-time carbon fiber broadening, characterized in that, Includes the outer frame and the movable yarn spreading frame installed inside it; The mobile yarn stretching frame includes a frame, a constant tension unwinding frame in the middle of the frame, a stretching machine at the tail, a yarn collecting machine at the end, and a yarn separating machine below the yarn collecting machine.
2. The fiber tape production equipment for real-time carbon fiber broadening according to claim 1, characterized in that, The outer frame includes a frame, a base plate at the bottom of the frame, a guide rail B on the upper part of the frame, a linear unit servo motor on the guide rail B, the linear unit servo motor contacting the upper part of the movable yarn spreading frame, and a guide rail A on the base plate.
3. The fiber tape production equipment for real-time carbon fiber broadening according to claim 1, characterized in that, The bottom of the movable yarn spreading frame is equipped with rollers, which cooperate with the guide rail A of the outer frame.
4. The fiber tape production equipment for real-time carbon fiber broadening according to claim 2, characterized in that, The linear unit servo motor serves as the power element for driving the mobile yarn spreading frame, driving it to move back and forth.