Pulping device of hydrapulper

By setting up flushing and scraping mechanisms in the hydraulic pulper, the problems of paper fiber entanglement and material sticking to the wall are solved, achieving more efficient pulping effect and equipment operation stability.

CN223481562UActive Publication Date: 2025-10-28SHANDONG RUNCHENG SPECIAL PAPER CO LTD
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Patent Information

Application Number
CN202422604683.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-10-28
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In existing hydraulic pulpers, paper fibers in waste paper materials are easily entangled on the stirring shaft, resulting in a decrease in the crushing effect and difficulty in discharging the material from the equipment.

Method used

A flushing mechanism and a scraping mechanism are set up. The scraping mechanism reduces the entanglement of paper fibers on the blade, and the flushing mechanism prevents the remaining material from hanging on the wall. The crushing effect is improved by combining the crushing and reverse cutting mechanisms.

Benefits of technology

It effectively reduces the entanglement of paper fibers on the blades, prevents materials from hanging on the wall, and improves the crushing effect and equipment operation efficiency of the hydraulic pulper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of repulping of hydrapulpers, in particular to a repulping device of a hydrapulper, which is provided with a flushing mechanism and a scraping mechanism, so that in the repulping process of the hydrapulper, winding of paper fibers to a blade is reduced, and residual materials are prevented from being hung on a wall; comprising a storage mechanism; the device further comprises a crushing mechanism, a plurality of groups of reverse cutting mechanisms, a scraping mechanism and a flushing mechanism, the crushing mechanism is mounted on the material storage mechanism, the multiple groups of reverse cutting mechanisms are mounted on the crushing mechanism, the scraping mechanism is mounted on the material storage mechanism, and the flushing mechanism is mounted at the lower end of the material storage mechanism; the material storage mechanism is used for storing materials, the crushing mechanism is used for crushing, the reverse cutting mechanism is used for reverse cutting, the scraping mechanism is used for scraping, and the flushing mechanism is used for flushing.
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Description

Technical Field

[0001] This utility model relates to the technical field of hydraulic pulping, and in particular to a hydraulic pulping device. Background Art

[0002] In the paper industry, hydraulic pulpers are one of the most commonly used pulping equipment in the pulp and paper industry. They are mainly used to pulp waste books, waste cardboard boxes and other waste items. In the recycling process, waste paper, old newspapers or other waste paper products must be repulped to ensure the normal operation of subsequent production equipment and the purity of the finished product.

[0003] In existing hydraulic pulping devices, such as the hydraulic pulping device disclosed in utility model patent application number 202020321048.3, the driving component drives the cover plate to rotate clockwise, and the rotating component drives the stirring shaft to rotate counterclockwise. Therefore, during use, the shredded paper in the pulp can generate more collisions, rather than simply rotating with the stirring shaft, thus resulting in a better pulping effect.

[0004] However, during the pulping process of a hydraulic pulper, paper fibers in waste paper will adhere to and become entangled on the mixing shaft. Over time, this will reduce the pulverizing effect, and the equipment will also have difficulty discharging the material. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a hydraulic pulping device that reduces the entanglement of paper fibers on the blades and prevents residual material from sticking to the wall during the pulping process of a hydraulic pulper by setting up a rinsing mechanism and a scraping mechanism.

[0006] The present invention relates to a hydraulic pulping device, which includes a material storage mechanism; it also includes a crushing mechanism, multiple sets of reverse cutting mechanisms, a scraping mechanism and a rinsing mechanism. The crushing mechanism is installed on the material storage mechanism, the multiple sets of reverse cutting mechanisms are installed on the crushing mechanism, the scraping mechanism is installed on the material storage mechanism, and the rinsing mechanism is installed at the lower end of the material storage mechanism.

[0007] The material storage mechanism stores the material, the crushing mechanism crushes the material, the reverse cutting mechanism reverses the cutting, the scraping mechanism scrapes the material, and the rinsing mechanism rinses the material. The material storage mechanism stores the shredded paper, the crushing mechanism crushes the shredded paper, the reverse cutting mechanism reverses the cutting, and the scraping mechanism makes the pulp tumble and crush more evenly. During the crushing process, the rinsing mechanism can be opened at any time to humidify the material and rinse the inside of the device. This reduces the entanglement of paper fibers on the blades and prevents residual material from sticking to the wall during the pulping process of the hydraulic pulper.

[0008] Preferably, the material storage mechanism includes a storage hopper, a discharge channel, and a flow guide hood. The discharge channel is installed at the lower end of the storage hopper, and the flow guide hood is installed inside the storage hopper. The material is stored through the storage hopper, and the shredded paper is guided by the flow guide hood and discharged through the discharge channel.

[0009] Preferably, the pulverizing mechanism includes a cylinder, a rotating shaft, a motor, multiple sets of main gears, multiple sets of cutter wheels, and multiple sets of driven gears. The cylinder is mounted on the upper end of the guide shroud. The rotating shaft is rotatably mounted on the storage hopper and is located inside the cylinder. The input end of the rotating shaft extends to the upper side of the storage hopper. The motor is mounted on the upper end of the storage hopper, and the output end of the motor is connected to the input end of the rotating shaft. Multiple sets of main gears are mounted on the rotating shaft. Multiple sets of cutter wheels are rotatably mounted on the cylinder, and each set of cutter wheels is equipped with a set of toothed rings and a set of bevel gear rings. Multiple sets of driven gears are rotatably mounted inside the cylinder, and each set of driven gears meshes with a set of main gears and a set of toothed rings on the cutter wheels. By turning on the motor, the rotating shaft is driven to rotate. The rotation of the rotating shaft drives the main gears to rotate. The rotation of the main gears meshes with the driven gears, driving the cutter wheels to rotate and pulverize the pulp.

[0010] Preferably, the reverse cutting mechanism includes a second cutter wheel and a bevel gear. The second cutter wheel is rotatably mounted on the equipment cylinder, and a set of bevel gear rings are provided on the second cutter wheel. The bevel gears are rotatably mounted on the equipment cylinder, and the bevel gears mesh with the bevel gear rings on the second cutter wheel and the first cutter wheel. By rotating the first cutter wheel and meshing with the bevel gears, the bevel gears mesh with the second cutter wheel, causing the second cutter wheel to reverse and crush the pulp.

[0011] Preferably, the scraping mechanism includes a rotating frame, a spiral scraper, a main bevel gear, and a bevel gear shaft. The rotating frame is rotatably installed inside the storage hopper, and a bevel gear ring is provided on the rotating frame. The spiral scraper is installed on the rotating frame, the main bevel gear is installed on the rotating shaft, and the bevel gear shaft is rotatably installed on the storage hopper. The bevel gear shaft meshes with the main bevel gear, and the bevel gear shaft meshes with the bevel gear ring on the rotating frame. The rotating shaft drives the main bevel gear to rotate, and the meshing of the main bevel gear with the bevel gear shaft causes the bevel gear shaft to rotate. At the same time, the rotation of the bevel gear shaft meshes with the bevel gear ring on the rotating frame, causing the rotating frame to drive the spiral scraper to rotate and scrape the inner wall of the storage hopper, while also causing the pulp to tumble up and down.

[0012] Preferably, the rinsing mechanism includes a water tank, a pump, a nozzle, and a conduit. The water tank is installed at the lower end of the storage hopper, the pump is installed at the lower end of the water tank, and the pump input extends into the water tank. The nozzle is installed on the storage hopper, and the pump output and the nozzle input are connected through a conduit. The storage hopper is rinsed and replenished with water by opening the pump and the conduit in conjunction with the nozzle.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the shredded paper is stored by the material storage mechanism, the shredded paper is crushed by opening the crushing mechanism, and the reverse cutting mechanism is used for reverse cutting. At the same time, the scraping mechanism makes the pulp turn over and crush more evenly. During the crushing process, the rinsing mechanism can be opened at any time to humidify and rinse the inside of the device. Thus, during the pulping process of the hydraulic pulper, the paper fibers are reduced from wrapping around the blades and the remaining material is prevented from sticking to the wall. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0016] Figure 3 This is a frontal sectional isometric structural schematic diagram of this utility model;

[0017] Figure 4 This is a top-view sectional isometric structural schematic diagram of this utility model;

[0018] Figure 5 The reverse cutting mechanism of this utility model is in Figure 3 Axonometric enlarged structural schematic diagram of the frontal cross-section of section A in the middle;

[0019] The attached diagram is labeled as follows: 1. Material storage mechanism; 11. Material storage hopper; 12. Discharge channel; 13. Flow guide hood; 2. Crushing mechanism; 21. Equipment cylinder; 22. Rotating shaft; 23. Motor; 24. Main gear; 25. Cutter wheel one; 26. Driven gear; 3. Reverse cutting mechanism; 31. Cutter wheel two; 32. Bevel gear; 4. Scraping mechanism; 41. Rotating frame; 42. Spiral scraper; 43. Main bevel gear; 44. Bevel gear shaft; 5. Flushing mechanism; 51. Water tank; 52. Pump; 53. Nozzle; 54. Conduit. DETAILED DESCRIPTION

[0020] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0021] Example 1

[0022] like Figures 1 to 5As shown, a hydraulic pulper pulping device includes a material storage mechanism 1, a crushing mechanism 2, multiple sets of reverse cutting mechanisms 3, a scraping mechanism 4, and a rinsing mechanism 5. The crushing mechanism 2 is installed on the material storage mechanism 1, the multiple sets of reverse cutting mechanisms 3 are installed on the crushing mechanism 2, the scraping mechanism 4 is installed on the material storage mechanism 1, and the rinsing mechanism 5 is installed at the lower end of the material storage mechanism 1.

[0023] The material storage mechanism 1 stores the material, the crushing mechanism 2 crushes the material, the reverse cutting mechanism 3 reverses the material, the scraping mechanism 4 scrapes the material, and the rinsing mechanism 5 rinses the material.

[0024] The material storage mechanism 1 includes a material storage hopper 11, a discharge channel 12, and a flow guide 13. The discharge channel 12 is installed at the lower end of the material storage hopper 11, and the flow guide 13 is installed inside the material storage hopper 11.

[0025] The crushing mechanism 2 includes a cylinder 21, a rotating shaft 22, a motor 23, multiple sets of main gears 24, multiple sets of cutting wheels 25, and multiple sets of driven gears 26. The cylinder 21 is mounted on the upper end of the guide shroud 13. The rotating shaft 22 is rotatably mounted on the storage hopper 11 and is located inside the cylinder 21. The input end of the rotating shaft 22 extends to the upper side of the storage hopper 11. The motor 23 is mounted on the upper end of the storage hopper 11, and the output end of the motor 23 is connected to the input end of the rotating shaft 22. Multiple sets of main gears 24 are mounted on the rotating shaft 22. Multiple sets of cutting wheels 25 are rotatably mounted on the cylinder 21, and each set of cutting wheels 25 is provided with a set of toothed rings and a set of bevel gear rings. Multiple sets of driven gears 26 are rotatably mounted inside the cylinder 21, and each set of driven gears 26 meshes with a set of main gears 24 and a set of toothed rings on the cutting wheels 25.

[0026] The reverse cutting mechanism 3 includes a second cutting wheel 31 and a bevel gear 32. The second cutting wheel 31 is rotatably mounted on the equipment cylinder 21, and a set of bevel gear rings is provided on the second cutting wheel 31. The bevel gear 32 is rotatably mounted on the equipment cylinder 21, and the bevel gear 32 meshes with the bevel gear rings on the second cutting wheel 31 and the first cutting wheel 25.

[0027] The scraping mechanism 4 includes a rotating frame 41, a spiral scraper 42, a main bevel gear 43, and a bevel gear shaft 44. The rotating frame 41 is rotatably installed inside the storage hopper 11, and a bevel gear ring is provided on the rotating frame 41. The spiral scraper 42 is installed on the rotating frame 41, the main bevel gear 43 is installed on the rotating shaft 22, and the bevel gear shaft 44 is rotatably installed on the storage hopper 11. The bevel gear shaft 44 meshes with the main bevel gear 43, and the bevel gear shaft 44 meshes with the bevel gear ring on the rotating frame 41.

[0028] The rinsing mechanism 5 includes a water tank 51, a pump 52, a nozzle 53, and a conduit 54. The water tank 51 is installed at the lower end of the storage hopper 11, the pump 52 is installed at the lower end of the water tank 51, and the input end of the pump 52 extends into the water tank 51. The nozzle 53 is installed on the storage hopper 11, and the output end of the pump 52 is connected to the input end of the nozzle 53 through the conduit 54.

[0029] Material is stored in hopper 11, and shredded paper is guided by guide hood 13 and discharged through discharge channel 12. Motor 23 drives shaft 22 to rotate, which in turn drives main gear 24. Main gear 24 meshes with driven gear 26, driving cutter wheel 25 to shred the pulp. Simultaneously, cutter wheel 25 meshes with bevel gear 32, causing bevel gear 32 to mesh with cutter wheel 31, reversing the rotation of cutter wheel 31 to shred the pulp. Meanwhile, the rotating shaft 22 drives... The main bevel gear 43 rotates, and the main bevel gear 43 meshes with the bevel gear shaft 44, causing the bevel gear shaft 44 to rotate. At the same time, the bevel gear shaft 44 meshes with the bevel gear ring on the rotating frame 41, causing the rotating frame 41 to drive the spiral scraper 42 to rotate and scrape the inner wall of the storage hopper 11. This also makes the pulp more evenly crushed by turning it over and over. During the crushing process, the pump 52 is opened at any time to flush and replenish water in the storage hopper 11 by using the guide pipe 54 and the nozzle 53. This reduces the entanglement of paper fibers on the blades and prevents residual material from sticking to the wall during the pulping process of the hydraulic pulper.

[0030] like Figures 1 to 5 As shown, this utility model discloses a hydraulic pulper pulping device. During operation, material is stored in the storage hopper 11, and the shredded paper is guided by the guide hood 13 and discharged through the discharge channel 12. The motor 23 drives the rotating shaft 22 to rotate, which in turn drives the main gear 24. Simultaneously, the main gear 24 meshes with the driven gear 26, driving the cutter wheel 25 to rotate and pulverize the pulp. At the same time, the rotating cutter wheel 25 meshes with the bevel gear 32, causing the bevel gear 32 to engage with the cutter wheel. The engagement of the cutting wheel 21 causes it to reverse and crush the pulp. At the same time, the rotating shaft 22 drives the main bevel gear 43 to rotate. The main bevel gear 43 meshes with the bevel gear shaft 44, causing the bevel gear shaft 44 to rotate. As the bevel gear shaft 44 rotates, it meshes with the bevel gear ring on the rotating frame 41, causing the rotating frame 41 to drive the spiral scraper 42 to rotate and scrape the inner wall of the storage hopper 11. This also makes the pulp more evenly crushed by turning it upside down. During the crushing process, the pump 52 is opened at any time to flush and replenish water in the storage hopper 11 by using the guide pipe 54 and the nozzle 53.

[0031] The motor 23 and pump 52 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0032] The main function achieved by this utility model is to reduce the entanglement of paper fibers on the blades and prevent residual material from sticking to the wall during the pulping process of the hydraulic pulper by setting up a flushing mechanism and a scraping mechanism.

[0033] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A hydraulic pulping device, comprising a material storage mechanism (1); characterized in that, It also includes a crushing mechanism (2), multiple sets of reverse cutting mechanisms (3), a scraping mechanism (4) and a rinsing mechanism (5). The crushing mechanism (2) is installed on the storage mechanism (1), the multiple sets of reverse cutting mechanisms (3) are installed on the crushing mechanism (2), the scraping mechanism (4) is installed on the storage mechanism (1), and the rinsing mechanism (5) is installed at the lower end of the storage mechanism (1). The material storage mechanism (1) stores materials, the crushing mechanism (2) crushes materials, the reverse cutting mechanism (3) reverses cutting materials, the scraping mechanism (4) scrapes materials, and the rinsing mechanism (5) rinses materials. The crushing mechanism (2) includes a cylinder (21), a rotating shaft (22), a motor (23), multiple sets of main gears (24), multiple sets of cutter wheels (25), and multiple sets of driven gears (26). The cylinder (21) is mounted on the upper end of the guide shroud (13). The rotating shaft (22) is rotatably mounted on the storage hopper (11), and the rotating shaft (22) is located inside the cylinder (21). The input end of the rotating shaft (22) extends to the upper side of the storage hopper (11). The motor (23) is mounted on the upper end of the storage hopper (11). The output end of the motor (23) is connected to the input end of the rotating shaft (22). Multiple sets of main gears (24) are mounted on the rotating shaft (22). Multiple sets of cutter wheels (25) are rotatably mounted on the equipment cylinder (21). Each set of cutter wheels (25) is equipped with a set of toothed rings and a set of bevel gear rings. Multiple sets of driven gears (26) are rotatably mounted inside the equipment cylinder (21). Each set of driven gears (26) meshes with a set of main gears (24) and a set of toothed rings on the cutter wheels (25). The reverse cutting mechanism (3) includes a second cutter wheel (31) and a bevel gear (32). The second cutter wheel (31) is rotatably mounted on the equipment cylinder (21), and a set of bevel gear rings is provided on the second cutter wheel (31). The bevel gears (32) are rotatably mounted on the equipment cylinder (21), and the bevel gears (32) mesh with the bevel gear rings on the second cutter wheel (31) and the first cutter wheel (25).

2. The hydraulic pulping device as described in claim 1, characterized in that, The material storage mechanism (1) includes a material storage hopper (11), a discharge channel (12) and a flow guide (13). The discharge channel (12) is installed at the lower end of the material storage hopper (11), and the flow guide (13) is installed inside the material storage hopper (11).

3. The hydraulic pulping device as described in claim 1, characterized in that, The scraping mechanism (4) includes a rotating frame (41), a spiral scraper (42), a main bevel gear (43), and a bevel gear shaft (44). The rotating frame (41) is rotatably installed inside the storage hopper (11), and a bevel gear ring is provided on the rotating frame (41). The spiral scraper (42) is installed on the rotating frame (41), the main bevel gear (43) is installed on the rotating shaft (22), and the bevel gear shaft (44) is rotatably installed on the storage hopper (11). The bevel gear shaft (44) meshes with the main bevel gear (43), and the bevel gear shaft (44) meshes with the bevel gear ring on the rotating frame (41).

4. The hydraulic pulper pulping device as described in claim 2, characterized in that, The rinsing mechanism (5) includes a water tank (51), a pump (52), a nozzle (53), and a conduit (54). The water tank (51) is installed at the lower end of the storage hopper (11), the pump (52) is installed at the lower end of the water tank (51), and the input end of the pump (52) extends into the water tank (51). The nozzle (53) is installed on the storage hopper (11), and the output end of the pump (52) is connected to the input end of the nozzle (53) through the conduit (54).

Citation Information

Patent Citations

  • Hydraulic pulper

    CN212077459U