Novel far infrared station radiation electric heating device

The far-infrared workstation radiant electric heating device, which combines far-infrared heating cables with reflectors, achieves directional heating of workstations, solving the problems of high energy consumption and low equipment efficiency in heating large production workshops, reducing enterprise costs and improving safety.

CN223484320UActive Publication Date: 2025-10-28CHENYANG MINYUE ENERGY STORAGE HEATING ENGINEERING CO LTD
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Patent Information

Application Number
CN202422533011.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-10-28
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

Existing centralized heating systems are energy-intensive and difficult to maintain in large production workshops and factories. Existing electric heating equipment has high power consumption, low electrothermal conversion rate, and poor safety, and cannot effectively meet the warmth needs of workers.

Method used

A novel far-infrared radiant electric heating device for workstations is designed, which combines far-infrared heating cables with reflectors. It provides heating through directional infrared irradiation and convection, and improves heat conversion efficiency and safety by combining S-shaped heating cables with a support frame structure.

Benefits of technology

It enables directional heating for workstations, reduces enterprise production costs, increases heat conversion rate to 98.9%, ensures operators are warm, and is highly safe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel far infrared station radiation electric heating device, and belongs to the field of heating devices. According to the technical scheme, the novel far infrared station radiation electric heating device comprises a shell, a reflecting plate and a far infrared heating cable; the shell comprises a rear shell plate and a front frame, the reflecting plate is arranged in the shell, and the far infrared heating cable is arranged in an S-shaped fold-back mode and is arranged between the reflecting plate and the front frame. The heat conversion rate of the electric heating device can reach 98.9%, infrared rays are released through the infrared heating cable to irradiate a human body in a directional mode, double heat supply of convection and infrared irradiation is achieved, and the electric heating concept of large-space station directional heat supply, energy conservation, high efficiency and environmental protection is achieved.
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Description

Technical Field

[0001] This utility model belongs to the field of heating devices, specifically relating to a novel far-infrared radiant electric heating device suitable for heating production workstations. Background Technology

[0002] In Northeast my country, winter outdoor temperatures are extremely low, often dropping below -20°C and even approaching -40°C in some areas. To ensure people's daily needs are met, centralized heating is the primary method. While effective for residential and office areas, centralized heating has drawbacks for production workshops and large factories. The main problems are: ① Currently, centralized heating primarily relies on convection, raising the temperature through the flow of hot and cold air. However, production workshops and large factories are spacious with high ceilings, making it difficult for centralized heating to maintain the required temperature. This results in high energy consumption and persistently low temperatures, causing significant inconvenience for workers during winter. ② For businesses, ensuring workers can work comfortably in cold winters requires maintaining a certain temperature (e.g., 18°C) throughout the workshop and factory. This incurs substantial annual heating costs, increasing production costs. In reality, businesses only need to ensure workers feel warm enough to work with their bare hands; a consistently high overall temperature is not necessary. To address these issues, electric heating has been adopted. However, existing electric heating equipment has a high design power and low electrothermal conversion rate, failing to convert electrical energy into heat energy more efficiently. This results in high power consumption, low thermal efficiency, poor heat dissipation, and poor safety. The main reasons are: most existing electric heating devices use resistance heating as the primary heating method, with a single current transmission method and still relying on convection for heating; the lack of high-performance heat conversion materials prevents the energy-consuming resistance heating from dissipating effectively, reducing the utilization of electrical energy. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a novel far-infrared radiant electric heating device that is energy-saving and can purposefully warm workers at specific workstations.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is: a novel far-infrared workstation radiant electric heating device, comprising a shell, a reflector, and a far-infrared heating cable; the shell comprises a rear shell plate and a front frame, the reflector is placed inside the shell, and the far-infrared heating cable is arranged in an S-shape and placed between the reflector and the front frame.

[0005] Furthermore, the aforementioned novel far-infrared workstation radiant electric heating device is equipped with a hanging device, which consists of a hanging device I and a hanging device II. The hanging device I has several hooks I at equal intervals, and the hanging device II has several hooks II at equal intervals. After the hanging device I and the hanging device II are installed in parallel, the hooks I and hooks II are arranged alternately, and the far-infrared heating cable is arranged in an S-shape after folding back and forth between the hooks I and hooks II.

[0006] Furthermore, the aforementioned novel far-infrared workstation radiant electric heating device has an inlet positioning part and a tail positioning part for the far-infrared heating cable at both ends of the hanging device I.

[0007] Furthermore, the aforementioned novel far-infrared workstation radiant electric heating device has a concealed groove for the far-infrared heating cable on the hanging device I.

[0008] Furthermore, the aforementioned novel far-infrared workstation radiant electric heating device is equipped with a support frame, which is located between the rear shell plate and the reflector plate.

[0009] Furthermore, in the aforementioned novel far-infrared workstation radiant electric heating device, the front frame is provided with several front limiting blocks, and the rear shell is provided with several rear limiting blocks. After the front frame and the rear shell are fastened together, the support frame is fixed to the front frame and the rear shell through the front limiting blocks and the rear limiting blocks respectively.

[0010] Furthermore, the aforementioned novel far-infrared workstation radiant electric heating device is equipped with heat insulation cotton, which is placed between the support frame and the reflector.

[0011] Furthermore, the aforementioned novel far-infrared radiant electric heating device has a protective railing on its front frame.

[0012] Furthermore, the aforementioned novel far-infrared workstation radiant electric heating device is equipped with a terminal block, one end of which is connected to a far-infrared heating cable, and the other end is connected to a power plug.

[0013] Furthermore, in the aforementioned novel far-infrared workstation radiant electric heating device, the reflector plate is provided with a recessed portion for the far-infrared heating cable to pass through.

[0014] The beneficial effects of this utility model are:

[0015] 1. Infrared rays have a thermal effect and can resonate with most molecules, converting light energy (electromagnetic wave energy) into molecular energy (thermal energy). The sun's heat is mainly transmitted to the earth through infrared rays. The far-infrared radiant electric heating device for workstations provided by this utility model emits infrared rays after the far-infrared heating cable is energized, irradiating the human body in a directional manner, realizing dual heating through convection and infrared irradiation. After being irradiated, it will make people feel warm, meeting the operator's body temperature in cold winter, allowing them to work smoothly without hands.

[0016] 2. The far-infrared radiant electric heating device for workstations provided by this utility model can be installed for specific workstations according to production workstations, so that the workers at the workstations do not feel cold and meet their work needs. Enterprises can set it up for specific production workstations without heating the entire workshop or factory together, realizing directional heating for large-space workstations. It is not only energy-saving, efficient and environmentally friendly, but also greatly reduces the production costs of enterprises.

[0017] 3. Compared with existing electric heating equipment, the far-infrared workstation radiant electric heating device provided by this utility model has the advantages of large energy-saving space, high output heat value, and heat conversion rate of up to 98.9%. Moreover, it releases infrared rays through infrared heating cables to directionally irradiate the human body, realizing dual heating of convection and infrared irradiation, realizing directional heating of large-space workstations, and achieving the electric heating concept of energy saving, high efficiency and environmental protection. Attached Figure Description

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0019] Figure 2 This is an exploded view of the present invention.

[0020] Figure 3 This is a schematic diagram of the front frame of this utility model.

[0021] Figure 4 yes Figure 3 Enlarged view of section A.

[0022] Figure 5 This is a schematic diagram of the structure of the rear shell plate of this utility model.

[0023] Figure 6 yes Figure 5 Enlarged view of section B

[0024] Figure 7 This is a structural schematic diagram of the hanging device I of this utility model.

[0025] Figure 8 yes Figure 7 A magnified view on the left.

[0026] Figure 9This is a schematic diagram of the structure of the hanging device II of this utility model.

[0027] Figure 10 yes Figure 9 A magnified view of the left side.

[0028] Figure 11 This is a schematic diagram of the arrangement of far-infrared heating cables and hanging devices.

[0029] Figure 12 This is a schematic diagram of the structure of the reflector of this utility model.

[0030] Figure 13 This is a schematic diagram of one usage state of this utility model. Detailed Implementation

[0031] To better understand the above technical solutions, the technical solutions of the embodiments of this application will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the embodiments of this application and the specific features in the embodiments are detailed descriptions of the technical solutions of the embodiments of this application, rather than limitations on the technical solutions of this application. In the absence of conflict, the embodiments of this application and the technical features in the embodiments can be combined with each other.

[0032] Example 1

[0033] like Figures 1-12 As shown, a novel far-infrared workstation radiant electric heating device includes a shell 10, a support frame 20, heat insulation cotton 30, a reflector 40, a hanging device 50, a far-infrared heating cable 60, and a terminal block 70.

[0034] The housing 10 includes a rear shell plate 11 and a front frame 12. During assembly of the electric heating device, the rear shell plate 11 and the front frame 12 must be fastened together, and the support frame 20 must be fixed to the housing 10. When the rear shell plate 11, support frame 20, and front frame 12 are fixed together, gaps will exist between the support frame 20 and the front frame 12 and rear shell plate 11. If directly fixed with screws, the existence of these gaps can easily cause deformation of the housing. Preferably, in this embodiment, the front frame 12 is provided with several front limiting blocks 13, and the rear shell plate 11 is provided with several rear limiting blocks 15. After the front frame 12 and rear shell plate 11 are fastened together, the support frame 20 is fixed to the front frame 12 and rear shell plate 11 respectively through the front limiting blocks 13 and the rear limiting blocks 15. The front limiting block 13 and the rear limiting block 15 fill the gap between them. Screws pass directly through the front frame, the front limiting block, and the support frame, and also directly through the rear shell plate, the rear limiting block, and the support frame, thus fixing the support frame to the front frame and the rear shell plate respectively. This ensures a secure installation and prevents deformation. Since the far-infrared heating cable 60 generates a certain high temperature after being energized, it poses a safety hazard. Preferably, in this embodiment, a protective railing 14 is provided on the front frame 12 to improve safety.

[0035] The support frame 20 is used to support the internal structure of the electric heating device and provide installation support.

[0036] The thermal insulation cotton 30 can provide thermal insulation and shielding against high temperatures of 1000℃. It is used for internal thermal insulation of the rear shell to prevent the rear shell from overheating during hoisting.

[0037] The reflector 40, in this embodiment, is made of 8K reflective aluminum plate, mainly used to reflect far-infrared rays for forward directional irradiation, increasing the far-infrared intensity in the directional irradiation area and improving the irradiation effect. The starting and ending ends of the far-infrared heating cable 60 need to pass through the reflector and connect to the terminal block 70. Therefore, as a preferred embodiment, the reflector 40 is provided with a recess 41 for the far-infrared heating cable 60 to pass through.

[0038] The cable hanger 50 consists of a cable hanging device I 51 and a cable hanging device II 56. The cable hanging device I 51 has several hooks I 52 spaced at equal intervals, and the cable hanging device II 56 has several hooks II 57 spaced at equal intervals. After the cable hanging devices I 51 and II 56 are installed in parallel, the hooks I 52 and II 57 are arranged alternately. The far-infrared heating cable 60 is arranged in an S-shape after repeatedly folding back and forth between the hooks I 52 and II 57. The far-infrared heating cable 60 has a certain degree of flexibility. To ensure the installation stability and slack of the far-infrared heating cable 60 after its S-shaped arrangement, preferably, in this embodiment, an inlet positioning part 53 and a tail positioning part 54 of the far-infrared heating cable 60 are respectively provided at both ends of the cable hanging device I 51. The inlet positioning part 53 and the tail positioning part 54 control the distance between the two wires at the inlet and outlet ends of the far-infrared heating cable, preventing localized overheating of the cable and damage to the circuit. After the far-infrared heating cable 60 is repeatedly folded and coiled, it needs to return to the inlet end. To prevent interference from contact with the S-shaped arrangement of the far-infrared heating cables 60 during the return process, preferably, in this embodiment, a hidden groove 55 is provided on the hanging device I 51. After the far-infrared heating cables 60 are arranged in an S-shape, preferably, the distance between two adjacent far-infrared heating cables 60 is 5-20mm. Within this range, the far-infrared heating cables can release far-infrared rays to the maximum extent, increasing the irradiation range, extending the service life of the far-infrared heating cables, and avoiding overheating caused by excessively close distance between cables.

[0039] Terminal 70 is used to connect the far-infrared heating cable 60 and the power plug.

[0040] The far-infrared radiant electric heating device provided in this embodiment is installed in the following order from back to front: rear shell plate 11, support frame 20, insulation cotton 30, reflector plate 40, hanging device 50, far-infrared heating cable 60 arranged in an S-shape, and front frame 12. The starting and ending ends of the far-infrared heating cable 60 pass through the reflector plate 40 and insulation cotton 30 and are connected to one end of the terminal block 70. The other end of the terminal block 70 is connected to the power connector. After the support frame 20 contacts the front frame 12 and the rear shell plate 11, the front limiting block 13 and the rear limiting block 15 fill the gap between them.

[0041] The far-infrared radiant electric heating device provided in this embodiment is assembled as follows: The rear shell plate 11 is laid flat, the support frame 20 is placed on the rear shell plate 11, and then the heat insulation cotton 30 and reflector plate 40 are placed in sequence. The hanging device I 51 and hanging device II 56 are then placed at both ends of the reflector plate 40 and fixed. After the starting end of the far-infrared heating cable 60 is positioned by the inlet positioning part 53, the far-infrared heating cable 60 is repeatedly folded and arranged between hooks I 52 and II 57, finally forming an S-shape. The end of the far-infrared heating cable 60 is positioned by the tail end positioning part 54 and then inserted into the concealed groove 55, returning to the inlet end through the concealed groove 55. The starting and ending ends of the far-infrared heating cable 60 pass through the reflector plate 40 and the heat insulation cotton 30 and are connected to one end of the terminal block 70. The other end of the terminal block 70 is connected to the power connector. Finally, the front frame 12 is fastened, and the front limiting block 13 on the front frame 12 and the rear limiting block 15 on the rear shell 11 contact the end face of the support frame (20) respectively. Finally, the shell 10 and the support frame 20 are fixed together by screws.

[0042] The far-infrared radiant electric heating device for workstations provided in this embodiment can be directly fixed to the wall for use. Alternatively, it can be used as follows: Figure 13 The electric heating device is fixed to the base 80 as shown. Casters 81 are installed under the base 80 so that it can be moved and used.

Claims

1. A novel far-infrared radiant electric heating device for workstations, characterized in that, The device includes a housing (10), a reflector (40), a cable hanger (50), and a far-infrared heating cable (60). The housing (10) includes a rear shell plate (11) and a front frame (12). The reflector (40) is placed inside the housing (10). The cable hanger (50) consists of a cable hanging device I (51) and a cable hanging device II (56). The cable hanging device I (51) is provided with several hooks I (52) at equal intervals, and the cable hanging device II (56) is provided with several hooks II (57) at equal intervals. The far-infrared heating cable (60) is arranged in an S-shape after folding back and forth between the hooks I (52) and the hooks II (57) and is placed between the reflector (40) and the front frame (12). The distance between two adjacent far-infrared heating cables (60) is 5-20mm.

2. The novel far-infrared radiant electric heating device for workstations according to claim 1, characterized in that, After the hanging device I (51) and the hanging device II (56) are installed in parallel, the hooks I (52) and II (57) are arranged in an alternating pattern.

3. A novel far-infrared radiant electric heating device for workstations according to claim 2, characterized in that, The hanging device I (51) is provided with an inlet positioning part (53) and a tail positioning part (54) for the far-infrared heating cable (60) at both ends.

4. A novel far-infrared radiant electric heating device for workstations according to claim 3, characterized in that, The hanging device I (51) is provided with a hidden groove (55) for the far-infrared heating cable (60).

5. A novel far-infrared radiant electric heating device for workstations according to claim 1, 2, 3, or 4, characterized in that, A support frame (20) is provided, which is located between the rear shell plate (11) and the reflector plate (40).

6. A novel far-infrared radiant electric heating device for workstations according to claim 5, characterized in that, The front frame (12) is provided with several front limiting blocks (13), and the rear shell (11) is provided with several rear limiting blocks (15). After the front frame (12) and the rear shell (11) are fastened together, the support frame (20) is fixed together with the front frame (12) and the rear shell (11) through the front limiting blocks (13) and the rear limiting blocks (15) respectively.

7. A novel far-infrared radiant electric heating device for workstations according to claim 5, characterized in that, A heat insulation cotton (30) is provided, which is placed between the support frame (20) and the reflector (40).

8. A novel far-infrared radiant electric heating device for workstations according to claim 1, 2, 3 or 4, characterized in that, The front frame (12) is equipped with a guardrail (14).

9. A novel far-infrared radiant electric heating device for workstations according to claim 1, 2, 3, or 4, characterized in that, It is equipped with a terminal block (70), one end of which is connected to the far-infrared heating cable (60), and the other end is connected to the power plug.

10. A novel far-infrared radiant electric heating device for workstations according to claim 1, 2, 3 or 4, characterized in that, The reflector (40) has a recess (41) for the far-infrared heating cable (60) to pass through.