Copper material smelting device

Abstract

The utility model relates to the technical field of copper material smelting, and discloses a copper material smelting device which comprises a machine frame, a first sliding rail is fixedly installed at the bottom of the machine frame, a sliding block is connected to the top of the first sliding rail, a lead screw is arranged at the bottom of the machine frame, a nut seat is in threaded connection with the lead screw, a supporting frame is fixedly installed at the top of the nut seat, and the supporting frame is in threaded connection with the lead screw. A smelting furnace is arranged on the inner side of the supporting frame, the top of the rack is fixedly connected with a first air cylinder, and the telescopic end of the first air cylinder is fixedly connected with a furnace cover. According to the copper material smelting device, before smelting, an electric sliding block below the hopper can convey the hopper to the hopper, copper materials can fall into a smelting furnace below the hopper along the hopper, the difficulty of manually adding the copper materials is greatly reduced, then a lead screw can drive the smelting furnace on a supporting frame to move to the position below a furnace cover, at the moment, the telescopic end of a first air cylinder can stretch out to cover the furnace cover, and then the copper materials are smelted. And after the smelting is completed and the furnace cover is completely opened, the copper liquid is transferred into another container, and then the next smelting is carried out.

Description

Technical Field

[0001] This utility model relates to the field of copper smelting technology, specifically a copper smelting apparatus. Background Technology

[0002] Copper has excellent electrical and thermal conductivity and corrosion resistance, and is widely used in electrical, construction, transportation, and machinery fields. With the acceleration of industrialization, the demand for copper is constantly increasing, which has promoted the development of copper smelting technology.

[0003] Early smelting equipment used simple stoves and bellows, relying on wood or coal as fuel. Transferring the molten copper away was difficult, and manual addition of copper was required when smelting was done again, which was inefficient. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the prior art, this utility model provides a copper smelting apparatus to solve the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a copper smelting device, comprising a frame, a slide rail one fixedly installed at the bottom of the frame, a slider connected to the top of the slide rail one, a lead screw provided at the bottom of the frame, a nut seat threaded onto the lead screw, a support frame fixedly installed at the top of the nut seat, a furnace provided inside the support frame, a cylinder one fixedly connected to the top of the frame, a furnace cover fixedly connected to the telescopic end of the cylinder one, a slide rail two fixedly installed at the rear bottom of the frame, and an electric slider connected to the top of the slide rail two.

[0008] Preferably, a base is fixedly installed on the top of the electric slider, a hopper is rotatably installed on the top of the base, and a second cylinder is rotatably installed between the base and the hopper, with the second cylinders arranged at equal intervals on the base.

[0009] Preferably, a motor is fixedly installed on the right side of the support frame, a furnace is fixedly installed at the output end of the motor, and a second motor is provided at the end of the lead screw near the base, and the second motor is fixedly installed on the frame.

[0010] Preferably, the furnace is provided with a melting tank inside, and an induction coil is provided on the inner side of the melting tank.

[0011] Preferably, a gantry frame is fixedly installed at the top of the slide rail two, a funnel is fixedly installed at the top of the gantry frame, and a ventilation pipe is fixedly installed at the top of the furnace cover.

[0012] Preferably, sliders are fixedly installed on the left and right sides of the bottom of the support frame, and the sliders are slidably installed on the slide rail.

[0013] Compared with the prior art, the present invention provides a copper smelting apparatus, which has the following beneficial effects:

[0014] In this copper smelting apparatus, before smelting, the copper material is manually transported to a hopper. Then, an electric slider below the hopper moves the hopper containing the copper material along a second slide rail to a funnel. The telescopic end of cylinder two at the bottom of the hopper then extends, pouring the copper material from the hopper into the funnel in front. The copper material then falls through the funnel into the furnace below. This greatly reduces the difficulty of manually adding copper material and improves the safety during smelting. Then, a lead screw moves the furnace on the support frame to below the furnace cover. At this point, the telescopic end of cylinder one extends, closing the furnace cover. This not only saves energy and maintains the furnace temperature, but also prevents contaminants from entering the molten copper, ensuring the purity of the copper. After smelting is complete, the telescopic end of cylinder one retracts, opening the furnace cover. Once fully open, the support frame moves the furnace forward, and motor one rotates the furnace, transferring the molten copper to another container. After the furnace returns to its original position, the support frame continues to move to below the funnel. At this point, the pre-prepared copper material is poured from the hopper into the funnel and then falls into the furnace, greatly improving smelting efficiency. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0016] Figure 2 This is a rear view structural diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the furnace installation structure of this utility model;

[0018] Figure 4 This is a top view of the furnace structure of this utility model;

[0019] In the diagram: 1. Frame; 2. Slider; 3. Slide rail one; 4. Furnace cover; 5. Cylinder one; 6. Ventilation pipe; 7. Funnel; 8. Motor one; 9. Motor two; 10. Hopper; 11. Cylinder two; 12. Electric slider; 13. Slide rail two; 14. Lead screw; 15. Nut seat; 16. Induction coil; 17. Melting tank; 18. Furnace; 19. Support frame; 20. Base; 21. Gantry frame. Detailed Implementation

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figure 1-4 As shown, this utility model provides a technical solution: a copper smelting device, including a frame 1, a slide rail 3 fixedly installed at the bottom of the frame 1, a slider 2 connected to the top of the slide rail 3, a support frame 19 fixedly installed on the top of the slider 2, a furnace 18 arranged inside the support frame 19, a lead screw 14 arranged at the bottom of the frame 1, a nut seat 15 threadedly connected to the lead screw 14, a cylinder 5 fixedly connected to the top of the frame 1, a furnace cover 4 fixedly connected to the telescopic end of the cylinder 5, a slide rail 13 fixedly installed at the rear side of the bottom of the frame 1, and an electric slider 12 connected to the top of the slide rail 13.

[0022] Furthermore, a base 20 is fixedly installed on the top of the electric slider 12, and a hopper 10 is rotatably installed on the top of the base 20. A second cylinder 11 is rotatably installed between the base 20 and the hopper 10, and the second cylinder 11 is arranged at equal intervals on the base 20.

[0023] Specifically, with the three sets of cylinders operating simultaneously, the rotation of the hopper 10 becomes more convenient.

[0024] Furthermore, a motor 8 is fixedly installed on the right side of the support frame 19, and a furnace 18 is fixedly installed at the output end of the motor 8. A second motor 9 is provided at one end of the lead screw 14 near the base 20, and the second motor 9 is fixedly installed on the frame 1.

[0025] Specifically, motor 8 can rotate furnace 18 by a certain angle so that molten copper can be fully transferred to another container, and motor 9 can make support frame 19 stop precisely in a designated position.

[0026] Furthermore, a melting tank 17 is provided inside the furnace 18, and an induction coil 16 is provided inside the melting tank 17.

[0027] Specifically, the copper smelting device uses electromagnetic induction to generate heat by inducing eddy currents. When the temperature continues to rise and reaches the melting point of copper, the copper material will melt into liquid copper.

[0028] Furthermore, a gantry frame 21 is fixedly installed at the top of the slide rail 2 13, a funnel 7 is fixedly installed at the top of the gantry frame 21, and a ventilation pipe 6 is fixedly installed at the top of the furnace cover 4.

[0029] Specifically, some toxic gases are generated during the smelting process, which need to be purified by connecting an external air purifier through ventilation pipe 6.

[0030] Furthermore, sliders 2 are fixedly installed on the left and right sides of the bottom of the support frame 19, and the sliders 2 are slidably installed on the slide rail 3.

[0031] Specifically, when the lead screw 14 moves with the support frame 19, the fixed sliders 2 on the left and right sides provide better stability.

[0032] Working principle: First, before smelting, the copper material in this copper smelting device is manually transported to the hopper 10. Then, the electric slider 12 below the hopper 10 will transport the hopper 10 containing copper material to the funnel 7 along the slide rail 13. Then, the telescopic end of the cylinder 11 at the bottom of the hopper 10 will extend, pouring the copper material in the hopper 10 into the funnel 7 in front. The copper material will fall into the furnace 18 below along the funnel 7, greatly reducing the difficulty of manually adding copper material and improving the safety during smelting. Then, the screw 14 will move the furnace 18 on the support frame 19 to below the furnace cover 4. At this time, the telescopic end of the cylinder 5 will extend... The furnace lid 4 is then closed, which not only saves energy and maintains the furnace temperature, but also prevents contaminants from entering the molten copper, ensuring the purity of the copper. After smelting is complete, the telescopic end of cylinder 5 retracts, opening the furnace lid 4. Once fully open, the support frame 19 moves the furnace 18 forward, and the motor 8 rotates the furnace 18, transferring the molten copper to another container. After the furnace 18 returns to its original position, the support frame 19 continues to move to below the funnel 7. At this time, the pre-prepared copper material is poured from the hopper 10 into the funnel 7 and then falls into the furnace 18, greatly improving the smelting efficiency.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A copper smelting apparatus, comprising a frame (1), characterized in that: The bottom of the frame (1) is fixedly installed with a slide rail (3), and the top of the slide rail (3) is connected with a slider (2). The bottom of the frame (1) is provided with a lead screw (14), and a nut seat (15) is threadedly connected to the lead screw (14). A support frame (19) is fixedly installed on the top of the nut seat (15). A furnace (18) is provided inside the support frame (19). The top of the frame (1) is fixedly connected with a cylinder (5), and the telescopic end of the cylinder (5) is fixedly connected with a furnace cover (4). The rear side of the bottom of the frame (1) is fixedly installed with a slide rail (13), and the top of the slide rail (13) is connected with an electric slider (12).

2. The copper smelting apparatus according to claim 1, characterized in that: A base (20) is fixedly installed on the top of the electric slider (12), and a hopper (10) is rotatably installed on the top of the base (20). A second cylinder (11) is rotatably installed between the base (20) and the hopper (10), and the second cylinder (11) is equidistantly arranged on the base (20).

3. The copper smelting apparatus according to claim 1, characterized in that: A motor (8) is fixedly installed on the right side of the support frame (19). A furnace (18) is fixedly installed at the output end of the motor (8). A motor (9) is provided at the end of the lead screw (14) near the base (20). The motor (9) is fixedly installed on the frame (1).

4. The copper smelting apparatus according to claim 1, characterized in that: The furnace (18) is provided with a melting tank (17) inside, and an induction coil (16) is provided inside the melting tank (17).

5. The copper smelting apparatus according to claim 1, characterized in that: A gantry frame (21) is fixedly installed at the top of the slide rail (13), a funnel (7) is fixedly installed at the top of the gantry frame (21), and a ventilation pipe (6) is fixedly installed at the top of the furnace cover (4).

6. The copper smelting apparatus according to claim 1, characterized in that: The support frame (19) has sliders (2) fixedly installed on the left and right sides of its bottom, and the sliders (2) are slidably installed on the slide rail (3).

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