Split grate cooler guard plate

By incorporating a drive belt and conveyor roller structure into the split grate cooler's guard plate, the wear problem caused by the gap between the guard plate and the movable grate plate is solved, achieving wear resistance and convenient maintenance of the guard plate.

CN223484857UActive Publication Date: 2025-10-28XINGHUA HAIRUN CAST STEEL
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423055504.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

There is a gap between the guard plate and the movable grate plate of the existing split grate cooler, which causes clinker to fall in and get stuck, resulting in wear on the guard plate and the movable grate plate.

Method used

Design a split grate cooler guard plate with an internal transmission belt and conveyor roller structure. The transmission belt is driven by friction to avoid friction damage between the guard plate and the movable grate plate. The guard plate is designed to be detachable for easy replacement of the transmission belt.

Benefits of technology

It effectively prevents friction damage between the guard plate and the movable grate, extends service life, and facilitates the replacement and maintenance of the transmission belt.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223484857U_ABST
    Figure CN223484857U_ABST
Patent Text Reader

Abstract

The utility model discloses a split grate cooler guard plate which comprises an upper guard plate body, a first installation cavity is formed in the upper guard plate body, a first installation protruding block is integrally and fixedly installed below the rear end of the upper guard plate body, a lower guard plate body is installed below the upper guard plate body, and a second installation cavity is formed in the lower guard plate body. And a conveying roller is mounted in the second mounting cavity, mounting bearings are mounted at the upper end and the lower end of the conveying roller, and a transmission belt is mounted on the outer surface of the conveying roller. According to the grate cooler guard plate, the transmission belt capable of performing transmission is arranged in the split grate cooler guard plate, so that the movable grate plate can drive the transmission belt in the grate cooler guard plate to move through friction force when the movable grate plate reciprocates with the transmission belt and the movable grate plate reciprocates, and further, friction damage caused by relative movement between the movable grate plate and the grate cooler guard plate is avoided; and the service lives of the movable grate plate and the grate cooler guard plate are prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of grate cooler guard plates, specifically a split-type grate cooler guard plate. Background Technology

[0002] The grate cooler guard plate is an important component of the grate cooler in a cement plant. It is mainly used to protect the key parts of the grate cooler and prevent wear and damage. The grate cooler is an important piece of equipment in the clinker calcination system of a cement plant. Its main function is to cool and transport cement clinker, while providing hot air for rotary kilns and decomposition furnaces. It is the main equipment for heat recovery in the calcination system.

[0003] Chinese Patent Publication No. CN218210814U discloses a detachable grate cooler side guard plate, including a base plate. A replacement plate is movably mounted on the top of the base plate. Two symmetrical sliding grooves are formed at the upper end of the base plate, and sliders are slidably mounted in the sliding grooves. The upper end of each slider has a groove. The bottom of the replacement plate has symmetrical through grooves corresponding to the grooves. A positioning block is slidably mounted inside each through groove. A pull rod is fixedly mounted at the upper end of each positioning block, and the pull rod extends through the through groove to the top of the replacement plate. This detachable grate cooler side guard plate, by forming grooves in the sliding grooves and setting positioning blocks on the replacement plate, allows for easy replacement of the plate. When a new replacement plate needs to be replaced, the new plate is placed on it, and the positioning block is slid into the groove. When the positioning block slides to abut against the side wall of the groove near the assembly hole, the assembly hole on the replacement plate can be aligned with the assembly hole on the slider in the base plate, reducing the time spent by workers on the holes and making it more convenient to use.

[0004] In existing split-type grate coolers, a certain gap is left between the guard plate and the movable grate to avoid friction. During use, clinker can fall into this gap and get stuck. When the movable grate moves, it still causes wear between the guard plate and the movable grate. Therefore, we propose a split-type grate cooler guard plate. Summary of the Invention

[0005] The purpose of this utility model is to provide a split-type grate cooler guard plate to solve the problem mentioned in the background art that in order to avoid friction, a certain gap is left between the existing split-type grate cooler guard plate and the movable grate plate. During use, clinker will fall into this gap and get stuck inside. When the movable grate plate moves, it will still cause wear between the split-type grate cooler guard plate and the movable grate plate.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a split-type grate cooler guard plate, including an upper guard plate, a first mounting cavity is formed inside the upper guard plate, a first mounting protrusion is integrally fixedly installed below the rear end of the upper guard plate, a lower guard plate is installed below the upper guard plate, a second mounting cavity is formed inside the lower guard plate, a conveyor roller is installed inside the second mounting cavity, mounting bearings are installed at the upper and lower ends of the conveyor roller, a transmission belt is installed on the outer surface of the conveyor roller, a bearing mounting groove corresponding to the mounting bearing is formed on the inner wall of the second mounting cavity, a second mounting protrusion is integrally fixedly installed above the rear end of the lower guard plate, and a third mounting protrusion is integrally fixedly installed below the rear end of the lower guard plate.

[0007] Preferably, the shape and size of the mounting bearing match the shape and size of the bearing mounting groove, and the conveyor roller is detachably connected to the second mounting cavity through the mounting bearing and the bearing mounting groove, and the conveyor roller is detachably connected to the first mounting cavity.

[0008] Preferably, the conveyor roller rotates inside the second mounting cavity via a mounting bearing and a bearing mounting groove, and the transmission belt drives the transmission inside the second mounting cavity via the conveyor roller.

[0009] Preferably, the transmission belt is made of aluminum silicate ceramic fiber felt material.

[0010] Preferably, the first mounting protrusion further comprises:

[0011] The first mounting bolt passes through the interior of the first mounting protrusion. The first mounting bolt passes through the interior of the first mounting protrusion and the second mounting protrusion in sequence. The first mounting protrusion is bolted to the second mounting protrusion through the first mounting bolt. The upper guard plate is detachably connected to the lower guard plate through the first mounting protrusion, the second mounting protrusion and the first mounting bolt.

[0012] Preferably, the third mounting protrusion further includes:

[0013] The second mounting bolt passes through the interior of the third mounting protrusion.

[0014] Compared with the prior art, this utility model provides a split-type grate cooler guard plate, which has the following beneficial effects:

[0015] 1. This utility model installs a transmission belt inside the split grate cooler guard plate, so that when the movable grate plate reciprocates, the movable grate plate will drive the transmission belt inside the grate cooler guard plate through friction, thereby avoiding friction damage caused by relative movement between the movable grate plate and the grate cooler guard plate, and extending the service life of the movable grate plate and the grate cooler guard plate;

[0016] 2. This utility model features detachable upper and lower guard plates, which facilitate the removal of the upper and lower guard plates for replacement of damaged transmission belts. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the lower guard plate of this utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure between the upper and lower guard plates of this utility model;

[0020] Figure 4 This is a schematic diagram of the connection structure between the lower guard plate and the conveyor roller of this utility model.

[0021] In the diagram: 1. Upper guard plate; 2. Transmission belt; 3. First mounting cavity; 4. First mounting protrusion; 5. Second mounting protrusion; 6. Third mounting protrusion; 7. Lower guard plate; 8. Second mounting cavity; 9. Conveyor roller; 10. First mounting bolt; 11. Second mounting bolt; 12. Mounting bearing; 13. Bearing mounting groove. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] See also Figure 1-4A split-type grate cooler guard plate includes an upper guard plate 1, with a first mounting cavity 3 inside the upper guard plate 1. A first mounting protrusion 4 is integrally fixedly installed below the rear end of the upper guard plate 1. A lower guard plate 7 is installed below the upper guard plate 1, with a second mounting cavity 8 inside the lower guard plate 7. A conveyor roller 9 is installed inside the second mounting cavity 8, with mounting bearings 12 installed at both ends of the conveyor roller 9. A transmission belt 2 is installed on the outer surface of the conveyor roller 9. The transmission belt 2 is made of aluminum silicate ceramic fiber felt material. The inner wall of the second mounting cavity 8 has a groove... The bearing 12 is installed in a bearing mounting groove 13 corresponding to its bearing 12; the shape and size of the bearing 12 match the shape and size of the bearing mounting groove 13, and the conveyor roller 9 is detachably connected to the second mounting cavity 8 through the bearing 12 and the bearing mounting groove 13, and is also detachably connected to the first mounting cavity 3; the conveyor roller 9 rotates inside the second mounting cavity 8 through the bearing 12 and the bearing mounting groove 13, and the transmission belt 2 is driven inside the second mounting cavity 8 through the conveyor roller 9; the transmission belt 2 rotates inside the second mounting cavity 8 through the inner part of the split grate cooler guard plate. A transmission belt 2 is installed in the lower guard plate 7. When the movable grate plate reciprocates, the friction between the movable grate plate and the grate cooler guard plate drives the transmission belt 2, thus preventing friction damage caused by relative movement between them and extending their service life. A second mounting protrusion 5 is integrally fixedly installed above the rear end of the lower guard plate 7, and a third mounting protrusion 6 is integrally fixedly installed below the rear end of the lower guard plate 7. A first mounting bolt 10 passes through the first mounting protrusion 4. Inside, the first mounting bolt 10 passes through the interior of the first mounting protrusion 4 and the second mounting protrusion 5 in sequence. The first mounting protrusion 4 is bolted to the second mounting protrusion 5 through the first mounting bolt 10. The upper guard plate 1 is detachably connected to the lower guard plate 7 through the first mounting protrusion 4, the second mounting protrusion 5 and the first mounting bolt 10. The detachable upper guard plate 1 and lower guard plate 7 make it easy to disassemble the upper guard plate 1 and the lower guard plate 7 to replace the damaged transmission belt 2. The second mounting bolt 11 passes through the interior of the third mounting protrusion 6.

[0024] Working principle: When using this split-type grate cooler guard plate, firstly, the lower guard plate 7 is installed on the grate cooler using the second mounting bolt 11 on the third mounting protrusion 6. Then, during use, the movable grate plate will reciprocate. The movable grate plate will drive the transmission belt 2 through the conveyor roller 9 to achieve back-and-forth transmission inside the first mounting cavity 3 and the second mounting cavity 8 through friction. This effectively pushes the material and avoids friction between the movable grate plate and the transmission belt 2. Secondly, the transmission belt 2 is made of aluminum silicate ceramic fiber felt material, which has excellent high temperature resistance and ensures the normal temperature inside the grate cooler. Thirdly, when the transmission belt 2 is damaged and needs to be replaced, the first mounting bolt 10 on the first mounting protrusion 4 and the second mounting protrusion 5 is unscrewed, and the upper guard plate 1 is removed from the lower guard plate 7. The transmission belt 2 can then be disassembled and replaced. The installation method between the conveyor roller 9 and the first mounting cavity 3 is the same as the installation method between the conveyor roller 9 and the second mounting cavity 8. This is the working principle of this split-type grate cooler guard plate.

[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A split-type grate cooler guard plate, characterized in that, include The upper guard plate (1) has a first mounting cavity (3) inside. The lower rear end of the upper guard plate (1) is integrally fixedly mounted with a first mounting protrusion (4). The lower guard plate (7) is installed below the upper guard plate (1). The lower guard plate (7) has a second mounting cavity (8) inside. The second mounting cavity (8) is equipped with a conveyor roller (9). The upper and lower ends of the conveyor roller (9) are equipped with mounting bearings (12). The outer surface of the conveyor roller (9) is equipped with a transmission belt (2). The inner wall of the second mounting cavity (8) is provided with bearing mounting grooves (13) corresponding to the mounting bearings (12). The upper rear end of the lower guard plate (7) is integrally fixedly mounted with a second mounting protrusion (5). The lower rear end of the lower guard plate (7) is integrally fixedly mounted with a third mounting protrusion (6).

2. A split-type grate cooler guard plate according to claim 1, characterized in that, The shape and size of the mounting bearing (12) match the shape and size of the bearing mounting groove (13), and the conveying roller (9) is detachably connected to the second mounting cavity (8) through the mounting bearing (12) and the bearing mounting groove (13), and the conveying roller (9) is detachably connected to the first mounting cavity (3).

3. A split-type grate cooler guard plate according to claim 1, characterized in that, The conveyor roller (9) rotates inside the second mounting cavity (8) by means of the mounting bearing (12) and the bearing mounting groove (13), and the transmission belt (2) is driven inside the second mounting cavity (8) by means of the conveyor roller (9).

4. A split-type grate cooler guard plate according to claim 1, characterized in that, The transmission belt (2) is made of aluminum silicate ceramic fiber felt material.

5. A split-type grate cooler guard plate according to claim 1, characterized in that, The first mounting protrusion (4) is further provided with: The first mounting bolt (10) passes through the interior of the first mounting protrusion (4). The first mounting bolt (10) passes through the interior of the first mounting protrusion (4) and the second mounting protrusion (5) in sequence. The first mounting protrusion (4) is bolted to the second mounting protrusion (5) by the first mounting bolt (10). The upper guard plate (1) is detachably connected to the lower guard plate (7) by the first mounting protrusion (4), the second mounting protrusion (5) and the first mounting bolt (10).

6. A split-type grate cooler guard plate according to claim 1, characterized in that, The third mounting protrusion (6) is further provided with: The second mounting bolt (11) passes through the interior of the third mounting protrusion (6).

Citation Information

Patent Citations

  • Detachable grate cooler side guard plate

    CN218210814U