Welding temperature monitoring and alarming device for high-frequency longitudinal welded pipe

By designing a temperature monitoring and alarm device with an infrared thermometer and a touch screen controller, the problem of unstable welding quality caused by the fixed position of the existing device is solved, flexible monitoring and alarm are achieved, and the welding quality and operating efficiency are improved.

CN223485897UActive Publication Date: 2025-10-28HANDAN ZHENGDA PIPE MFG CO LTD
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Patent Information

Application Number
CN202422825371.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-28
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing straight seam welded pipe welding temperature monitoring device cannot adjust its position according to actual needs, resulting in unstable welding quality and inconvenient operation.

Method used

A temperature monitoring and alarm device consisting of an infrared thermometer, an alarm and a touch screen controller was designed. The infrared thermometer was used to monitor the welding temperature in real time, and the touch screen controller was used to adjust the position and issue an alarm when the temperature was unqualified, thus realizing flexible temperature monitoring and alarm.

Benefits of technology

The monitoring position can be adjusted according to actual needs to improve the stability of welding quality, and the alarm function can be used to provide timely feedback on temperature anomalies to improve operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-frequency longitudinal welded pipe welding temperature monitoring alarm device which comprises two symmetrically-arranged vertical pipes, a base is installed at the bottoms of the vertical pipes, adjusting vertical rods are inserted into the tops of the vertical pipes and fixed in the vertical pipes through locking assemblies, and the tops of the two adjusting vertical rods are connected through a transverse rod. The cross rod is sleeved with an installation piece, the installation piece is fixed to the cross rod through a locking assembly, an infrared thermometer is installed at the bottom of the installation piece, the bottom of the infrared thermometer vertically points to the steel pipe welding position downwards, the infrared thermometer is electrically connected with a control assembly on one side of the vertical pipe through a cable, and an alarm is installed on the cross rod. The alarm is electrically connected with the control assembly through a cable. The temperature change of the welding position is directly monitored through the infrared thermometer, a curve graph is formed through the touch screen controller, monitoring can be conducted at any time, an alarm is directly given when the temperature is not qualified, the position of the infrared thermometer can be adjusted according to actual requirements, and different production environments are met.
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Description

Technical Field

[0001] This utility model relates to the field of monitoring equipment technology, and in particular to a high-frequency straight seam welded pipe welding temperature monitoring and alarm device. Background Technology

[0002] In the high-frequency induction welding process of straight seam welded pipes, the welding temperature is controlled solely by the operator observing the color of the heating material at the V-shaped opening and adjusting the current and voltage output of the high-frequency power supply. Therefore, the quality of the weld seam in high-frequency welded pipes cannot be guaranteed. Consequently, some welding temperature monitoring and alarm devices have emerged. However, these devices are fixed in location and cannot be adjusted according to actual needs. The entire device must be disassembled, repositioned, and then reinstalled, which is extremely inconvenient. Utility Model Content

[0003] The purpose of this invention is to provide a high-frequency straight seam welded pipe welding temperature monitoring and alarm device to solve the above-mentioned problems.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] This utility model discloses a high-frequency straight seam welded pipe welding temperature monitoring and alarm device, comprising two symmetrically arranged risers. A base is installed at the bottom of each riser, and an adjusting vertical rod is inserted into the top of each riser. The adjusting vertical rod is fixed inside the riser by a locking assembly. The tops of the two adjusting vertical rods are connected by a horizontal rod. An mounting component is sleeved on the horizontal rod and fixed to the horizontal rod by the locking assembly. An infrared thermometer is installed at the bottom of the mounting component, with its bottom vertically pointing downwards towards the welding position of the steel pipe. The infrared thermometer is electrically connected to a control component on one side of each riser via a cable. An alarm is installed on the horizontal rod and is electrically connected to the control component via a cable.

[0006] Furthermore, the bottom surface of the base is provided with an anti-slip layer.

[0007] Furthermore, a limiting ring is fitted onto the crossbar, and the cable passes through the limiting ring.

[0008] Furthermore, the control assembly includes a support frame and a touchscreen controller mounted on top of the support frame, with the infrared thermometer and alarm both connected to the touchscreen controller via the cable.

[0009] Furthermore, the locking assembly includes a set screw threaded onto the riser and the mounting component, and both the adjusting vertical rod and the horizontal rod have top grooves, with the bottom of the set screw resting on the top groove.

[0010] Furthermore, both the adjusting vertical rod and the horizontal rod are equipped with scale bars.

[0011] Compared with the prior art, the beneficial technical effects of this utility model are as follows:

[0012] This invention directly monitors the temperature change at the welding point using an infrared thermometer, and generates a curve graph through a touch screen controller. It can monitor the temperature at any time and directly alarm when the temperature is not up to standard. It can also adjust the position of the infrared thermometer according to actual needs to meet different production environments. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] Figure 1 This is a front view of the high-frequency straight seam welded pipe welding temperature monitoring and alarm device of this utility model;

[0015] Figure 2 Install the top view of the mounting component;

[0016] Explanation of reference numerals in the attached diagram: 1. Riser; 2. Base; 3. Adjusting vertical rod; 4. Horizontal rod; 5. Mounting component; 6. Infrared thermometer; 7. Cable; 8. Alarm; 9. Anti-slip layer; 10. Limiting ring; 11. Support frame; 12. Touch screen controller; 13. Top screw; 14. Top groove; 15. Scale strip. Detailed Implementation

[0017] like Figure 1-2 As shown, a high-frequency straight seam welded pipe welding temperature monitoring and alarm device includes two symmetrically arranged risers 1, with a base 2 installed at the bottom of each riser 1, and an anti-slip layer 9 provided on the bottom surface of the base 2.

[0018] An adjusting vertical rod 3 is inserted into the top of the riser 1. The adjusting vertical rod 3 is fixed inside the riser 1 by a locking assembly. The tops of the two adjusting vertical rods 3 are connected by a horizontal rod 4. An installation part 5 is sleeved on the horizontal rod 4. The installation part 5 is fixed on the horizontal rod 4 by a locking assembly. The locking assembly includes a set screw 13 threadedly connected to the riser 1 and the installation part 5. A top groove 14 is opened on both the adjusting vertical rod 3 and the horizontal rod 4. The bottom of the set screw 13 rests on the top groove 14.

[0019] Both the adjusting vertical rod 3 and the horizontal rod 4 are provided with scale bars 15.

[0020] An infrared thermometer 6 is mounted on the bottom of the mounting component 5, with its bottom pointing vertically downwards towards the welding position of the steel pipe. The infrared thermometer 6 is electrically connected to a control component on one side of the riser 1 via a cable 7. An alarm 8 is mounted on the crossbar 4, and the alarm 8 is electrically connected to the control component via a cable 7. The control component includes a support frame 11 and a touchscreen controller 12 mounted on top of the support frame 11. Both the infrared thermometer 6 and the alarm 8 are connected to the touchscreen controller 12 via the cable 7.

[0021] A limiting ring 10 is fitted on the crossbar 4, and the cable 7 passes through the limiting ring 10.

[0022] The embodiments described above are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A high-frequency straight seam welded pipe welding temperature monitoring and alarm device, characterized in that: The device includes two symmetrically arranged risers (1), with a base (2) installed at the bottom of each riser (1). An adjusting rod (3) is inserted into the top of each riser (1), and the adjusting rod (3) is fixed inside the riser (1) by a locking assembly. The tops of the two adjusting rods (3) are connected by a crossbar (4). An mounting piece (5) is fitted on the crossbar (4), and the mounting piece (5) is fixed on the crossbar (4) by a locking assembly. An infrared thermometer (6) is installed at the bottom of the mounting piece (5), with the bottom of the infrared thermometer (6) pointing vertically downwards towards the welding position of the steel pipe. The infrared thermometer (6) is electrically connected to a control component on one side of the riser (1) via a cable (7). An alarm (8) is installed on the crossbar (4), and the alarm (8) is electrically connected to the control component via a cable (7).

2. The high-frequency straight seam welded pipe welding temperature monitoring and alarm device according to claim 1, characterized in that: The base (2) has an anti-slip layer (9) on its bottom surface.

3. The high-frequency straight seam welded pipe welding temperature monitoring and alarm device according to claim 1, characterized in that: A limiting ring (10) is fitted on the crossbar (4), and the cable (7) passes through the limiting ring (10).

4. The high-frequency straight seam welded pipe welding temperature monitoring and alarm device according to claim 1, characterized in that: The control assembly includes a support frame (11) and a touch screen controller (12) mounted on top of the support frame (11). The infrared thermometer (6) and the alarm (8) are both connected to the touch screen controller (12) via the cable (7).

5. The high-frequency straight seam welded pipe welding temperature monitoring and alarm device according to claim 1, characterized in that: The locking assembly includes a set screw (13) threadedly connected to the riser (1) and the mounting part (5). The adjusting vertical rod (3) and the horizontal rod (4) are both provided with top grooves (14), and the bottom of the set screw (13) rests on the top groove (14).

6. The high-frequency straight seam welded pipe welding temperature monitoring and alarm device according to claim 5, characterized in that: Both the adjusting vertical rod (3) and the horizontal rod (4) are provided with scale bars (15).