Test fixture of electric slip ring test equipment

Through the magnetic structure and servo motor driven fixture assembly, the complex fixation problem in the electric slip ring testing equipment is solved, and the efficient durability test of the electric slip ring is realized.

CN223486019UActive Publication Date: 2025-10-28SUZHOU JINGCHUANG MEASUREMENT & CONTROL TECH CO LTD
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Patent Information

Application Number
CN202421458487.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-10-28
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing slip ring testing equipment has a complex fixing method when fixing the slip ring, which affects the detection efficiency and results, and the wire welding points are easily damaged.

Method used

The upper plate fixture assembly and the lower plate fixture assembly are used to clamp the upper plate and the lower plate of the electric slip ring through a magnetic structure. The servo motor and the reducer drive the hollow rotation module to make the upper plate and the lower plate rotate relative to each other for durability testing.

Benefits of technology

The stable fixation of the upper and lower plates of the electric slip ring is achieved, the detection efficiency and the practicability of the device are improved, the fixing process is simplified, and the durability test effect of the wire solder joints is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a test fixture of an electric slip ring test device, which belongs to the technical field of fixtures and comprises a bottom plate and an electric slip ring, the electric slip ring is provided with a lower plate and an upper plate, the top of the bottom plate is provided with a speed reducer, one side of the bottom of the speed reducer is provided with a servo motor, and the top of the speed reducer is provided with a hollow rotating module. The servo motor is in transmission connection with the hollow rotating module through the speed reducer, a mounting table is arranged at the top of the speed reducer and located in the middle of the hollow rotating module, a lower plate clamp assembly is arranged at the top of the mounting table, an upper plate clamp assembly is arranged on one side of the top of the hollow rotating module, the lower plate is clamped in the lower plate clamp assembly, and the upper plate is clamped in the upper plate clamp assembly. An upper plate and a lower plate are clamped through the upper plate clamp assembly and the lower plate clamp assembly, the durability of a wire welding spot between the upper plate and the lower plate of the electric slip ring can be conveniently detected, the fixing mode of the upper plate and the lower plate is simple, the fixing effect is stable and reliable, and the practicability of the device can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of fixture technology, and in particular to a test fixture for an electric slip ring testing device. Background Technology

[0002] Slip rings are used to conduct electricity. They are applied to rotating parts to transmit energy and signals through contact with the rotating parts. When the rotating parts move, the wires on the slip ring will deviate slightly. After long-term use, the wires deviating back and forth can easily damage the solder joints. Therefore, slip rings need to undergo durability testing after production to reduce the failure rate after being put into use.

[0003] Existing slip ring testing equipment typically involves fixing the slip ring and testing the solder joints of the wires between the upper and lower plates of the slip ring by slightly rotating the upper and lower plates. However, the method of fixing the slip ring is generally quite complex, while simple fixing affects the fixing effect, which has a certain impact on the efficiency and results of the test. Therefore, a test fixture for an electric slip ring testing device is proposed. Utility Model Content

[0004] To overcome the shortcomings of the prior art, this utility model provides a test fixture for an electric slip ring testing device, which facilitates the fixed testing of the electric slip ring. The fixed structure is stable and reliable, which helps to improve the practicality of the device.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a test fixture for an electric slip ring testing device, comprising a base plate and an electric slip ring, wherein the electric slip ring is provided with a lower plate and an upper plate, a reducer is fixedly installed on the top of the base plate, a servo motor is fixedly installed on one side of the bottom of the reducer, a hollow rotating module is installed on the top of the reducer, the servo motor is connected to the hollow rotating module through the reducer, an installation platform is fixedly installed on the top of the reducer in the middle of the hollow rotating module, a lower plate fixture assembly is fixedly installed on the top of the installation platform, an upper plate fixture assembly is fixedly installed on one side of the top of the hollow rotating module, the lower plate is movably engaged in the lower plate fixture assembly, and the upper plate is movably engaged in the upper plate fixture assembly.

[0006] Preferably, the lower plate clamp assembly includes a first mounting plate fixedly mounted on the mounting platform, a first hinge block fixedly mounted on one side of the top of the first mounting plate, a first pressure plate hinged to the first hinge block, a first magnetic block fixedly mounted on the top side of the first mounting plate away from the first hinge block, and the first pressure plate and the first magnetic block being movably connected.

[0007] Preferably, the upper plate clamp assembly includes a vertical plate fixedly installed on one side of the top of the hollow rotating module, a second mounting plate vertically fixedly installed on the top of the vertical plate, a second hinge block fixedly installed on one side of the top of the second mounting plate, a second pressure plate hinged to the second hinge block, a second magnetic block fixedly installed on the top of the second mounting plate away from the second hinge block, and the second pressure plate and the second magnetic block being movably connected.

[0008] Preferably, a first rubber pad is fixedly installed at the bottom of the first pressure plate, the lower plate is movably connected to the first mounting plate, and the bottom of the first rubber pad is movably connected to the top of the lower plate.

[0009] Preferably, a second rubber pad is fixedly installed at the bottom of the second pressure plate, the upper plate is movably connected to the second mounting plate, and the bottom of the second rubber pad is movably connected to the top of the upper plate.

[0010] Preferably, the upper plate has a wiring port fixedly installed on its surface, a through hole is provided on the upper plate surface, the through hole is located above the lower plate clamp assembly, and a plurality of positioning holes are provided on the upper plate.

[0011] Preferably, an angle sensor is fixedly installed on the top of the reducer on one side of the hollow rotating module, and a trigger is fixedly installed on the bottom of the hollow rotating module near the angle sensor, and the trigger is movably connected to the angle sensor.

[0012] Compared with the prior art, the beneficial effects that this utility model can achieve are:

[0013] 1. The upper and lower plates are clamped by the upper plate clamping assembly and the lower plate clamping assembly, which facilitates the testing of the durability of the wire solder joints between the upper and lower plates of the electric slip ring. The fixing method of the upper and lower plates is simple and the fixing effect is stable and reliable, which helps to improve the practicality of the device.

[0014] 2. The clamping assembly adopts a magnetic structure to clamp the upper and lower plates, which allows for rapid clamping of the upper and lower plates of the slip ring, further improving the practicality of the device and increasing the detection efficiency of the slip ring. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the test fixture of an electric slip ring testing device in an embodiment;

[0016] Figure 2 This is a schematic diagram of the fixture assembly structure of the test fixture of an electric slip ring testing device in an embodiment;

[0017] Figure 3 This is a schematic diagram of the positioning component structure of the test fixture of an electric slip ring testing device in one embodiment;

[0018] Figure 4 The test fixture of an electric slip ring testing device in the embodiment. Figure 1 The diagram shows the structure at point A.

[0019] The components include: 1. Base plate; 2. Reducer; 3. Servo motor; 4. Hollow rotating module; 5. Mounting platform; 6. Lower plate clamp assembly; 61. First mounting plate; 62. First hinge block; 63. First pressure plate; 64. First magnetic block; 65. First rubber pad; 7. Upper plate clamp assembly; 71. Vertical plate; 72. Second mounting plate; 73. Second hinge block; 74. Second pressure plate; 75. Second magnetic block; 76. Second rubber pad; 8. Lower plate; 9. Upper plate; 91. Wiring port; 92. Wire hole; 93. Positioning hole; 10. Angle sensor; 11. Trigger. Detailed Implementation

[0020] The following is in conjunction with the instruction manual appendix. Figure 1-4 The technical solution of this utility model will be described through specific embodiments.

[0021] Example:

[0022] like Figure 1 As shown, the present invention provides a test fixture for an electric slip ring testing device, comprising a base plate 1 and an electric slip ring, with a lower plate 8 and an upper plate 9 on the slip ring. A reducer 2 is fixedly installed on the top of the base plate 1, a servo motor 3 is fixedly installed on one side of the bottom of the reducer 2, and a hollow rotating module 4 is installed on the top of the reducer 2. The servo motor 3 is connected to the hollow rotating module 4 through the reducer 2. A mounting platform 5 is fixedly installed on the top of the reducer 2 in the middle of the hollow rotating module 4, and a lower plate clamp assembly 6 is fixedly installed on the top of the mounting platform 5. An upper plate clamp assembly 7 is fixedly installed on one side of the top of the hollow rotating module 4. The lower plate 8 is movably engaged in the lower plate clamp assembly 6, and the upper plate 9 is movably engaged in the upper plate clamp assembly 7.

[0023] like Figure 2 As shown, the lower plate clamp assembly 6 includes a first mounting plate 61 disposed on the top of the mounting platform 5. A first hinge block 62 is fixedly mounted on one side of the top of the first mounting plate 61. A first pressure plate 63 is hingedly fixed on the first hinge block 62. A first magnetic block 64 is fixedly mounted on the top side of the first mounting plate 61 away from the first hinge block 62. The bottom of the first pressure plate 63 is movably connected to the first magnetic block 64. A first rubber pad 65 is fixedly mounted on the bottom of the first pressure plate 63. The lower plate 8 is movably connected to the first mounting plate 61. The bottom of the first rubber pad 65 is movably connected to the top of the lower plate 8.

[0024] like Figure 3As shown, the upper plate clamp assembly 7 includes a vertical plate 71 fixedly installed on the top of the hollow rotating module 4. A second mounting plate 72 is vertically fixedly installed on the top of the vertical plate 71. A second hinge block 73 is fixedly installed on one side of the top of the second mounting plate 72. A second pressure plate 74 is hingedly fixedly installed on the second hinge block 73. A second magnetic block 75 is fixedly installed on the top side of the second mounting plate 72 away from the second hinge block 73. The bottom of the second pressure plate 74 is movably connected to the second magnetic block 75. A second rubber pad 76 is fixedly installed on the bottom of the second pressure plate 74. The upper plate 9 is movably connected to the second mounting plate 72. The bottom of the second rubber pad 76 is movably connected to the top of the upper plate 9.

[0025] A wiring port 91 is fixedly installed on the surface of the upper plate 9. A wire hole 92 is opened through the surface of the upper plate 9. The wire hole 92 is located above the lower plate clamp assembly 6. Several positioning holes 93 are opened through the surface of the upper plate 9.

[0026] like Figure 4 As shown, an angle sensor 10 is fixedly installed on the top of the reducer 2 on one side of the hollow rotating module 4, and a trigger 11 is fixedly installed on the bottom of the hollow rotating module 4 near the angle sensor 10. The trigger 11 is movably connected to the angle sensor 10.

[0027] Working steps: First, assemble the device, fix the base plate 1 on the testing equipment, and connect the circuit of the device. Open the first pressure plate 63 and the second pressure plate 74 to separate the first pressure plate 63 from the first magnetic block 64 and the second pressure plate 74 from the second magnetic block 75. Place the upper plate 9 on the slip ring onto the second mounting plate 72. After adjusting the position, use bolts to fix the upper plate 9 through the positioning holes 93. Then place the lower plate 8 on the first mounting plate 61 and connect the first pressure plate 63 to the second magnetic block 75. The second pressure plate 74 is reset, so that the first magnetic block 64 is magnetically connected to the first pressure plate 63, and the second magnetic block 75 is magnetically connected to the second pressure plate 74. The lower plate clamping assembly 6 and the upper plate clamping assembly 7 clamp the lower plate 8 and the upper plate 9, and the wire of the electric slip ring is passed out from the wire hole 92 and plugged into the wiring port 91. The servo motor 3 is started. The servo motor 3 drives the hollow rotating module 4 to rotate through the transmission of the reducer 2. The upper plate 9 and the lower plate 8 rotate relative to each other, and the durability test of the wire solder joint on the electric slip ring is performed.

[0028] Working Principle: The specifications of reducer 2 and servo motor 3 are selected, and the device is assembled. The lower plate 8 and upper plate 9 of the slip ring are clamped on the lower plate clamp assembly 6 and upper plate clamp assembly 7. After the servo motor 3 is reduced in speed by reducer 2, it drives the hollow rotating module 4 to rotate, which drives the upper plate clamp assembly 7 to rotate synchronously. This causes the upper plate 9 clamped on the upper plate clamp assembly 7 and the lower plate 8 clamped on the lower plate clamp assembly 6 to rotate relative to each other. The durability of the wires between the lower plate 8 and the upper plate 9 is tested. The selection of the specifications of reducer 2 and servo motor 3 makes it easier to control the relative rotation angle of the lower plate 8 and the upper plate 9, and facilitates the acquisition of rotation angle data. The trigger 11 triggers the angle sensor 10 to detect the relative rotation angle of the lower plate 8 and the upper plate 9, which facilitates data recording. The lower plate clamp assembly 6 and the upper plate clamp assembly 7 are both fixed to the lower plate 8 and the upper plate 9 of the slip ring by magnetic attraction. The fixing method is simple and stable, which helps to improve the practicality of the device and improve the testing efficiency of the slip ring.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A test fixture for an electric slip ring testing device, comprising a base plate and an electric slip ring, wherein the electric slip ring is provided with a lower plate and an upper plate, characterized in that: A reducer is fixedly installed on the top of the base plate, a servo motor is fixedly installed on one side of the bottom of the reducer, a hollow rotating module is installed on the top of the reducer, the servo motor is connected to the hollow rotating module through the reducer, an installation platform is fixedly installed on the top of the reducer in the middle of the hollow rotating module, a lower plate clamping assembly is fixedly installed on the top of the installation platform, an upper plate clamping assembly is fixedly installed on one side of the top of the hollow rotating module, the lower plate is movably engaged in the lower plate clamping assembly, and the upper plate is movably engaged in the upper plate clamping assembly.

2. The test fixture of the slip ring testing device according to claim 1, characterized in that: The lower plate clamp assembly includes a first mounting plate fixedly mounted on the mounting platform. A first hinge block is fixedly mounted on one side of the top of the first mounting plate. A first pressure plate is hinged and fixed on the first hinge block. A first magnetic block is fixedly mounted on the top side of the first mounting plate away from the first hinge block. The first pressure plate is movably connected to the first magnetic block.

3. The test fixture of the slip ring testing device according to claim 1, characterized in that: The upper plate clamp assembly includes a vertical plate fixedly installed on one side of the top of the hollow rotating module. A second mounting plate is vertically fixedly installed on the top of the vertical plate. A second hinge block is fixedly installed on one side of the top of the second mounting plate. A second pressure plate is hingedly fixed on the second hinge block. A second magnetic block is fixedly installed on the top of the second mounting plate away from the second hinge block. The second pressure plate is movably connected to the second magnetic block.

4. The test fixture of the slip ring testing device according to claim 2, characterized in that: A first rubber pad is fixedly installed at the bottom of the first pressure plate, the lower plate is movably connected to the first mounting plate, and the bottom of the first rubber pad is movably connected to the top of the lower plate.

5. The test fixture of the electric slip ring testing device according to claim 3, characterized in that: A second rubber pad is fixedly installed at the bottom of the second pressure plate, the upper plate is movably connected to the second mounting plate, and the bottom of the second rubber pad is movably connected to the top of the upper plate.

6. The test fixture of the slip ring testing device according to claim 1, characterized in that: The upper plate has a fixed wiring port, and a through hole is provided on the upper plate surface. The through hole is located above the lower plate clamp assembly, and a number of positioning holes are provided on the upper plate.

7. The test fixture of the slip ring testing device according to claim 1, characterized in that: An angle sensor is fixedly installed on the top of the reducer on one side of the hollow rotating module, and a trigger is fixedly installed on the bottom of the hollow rotating module near the angle sensor. The trigger is movably connected to the angle sensor.