Dustproof assembly for rapid detection of metallographic structure

By introducing a motor-driven moving mechanism into the dustproof component for rapid metallographic structure detection, the problem of spring wear is solved, high-precision movement and stability of the dustproof component are achieved, the service life of the objective lens is extended, and the accuracy of detection is ensured.

CN223486274UActive Publication Date: 2025-10-28TONGLING YOUSE JINSHEN WEAR RESISTANT MATERIAL
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Patent Information

Application Number
CN202422918982.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-28
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing dustproof components for rapid metallographic structure detection rely heavily on springs during use or in idle state, which causes severe wear of the springs and shortens the service life of the device.

Method used

The design includes a base and a moving mechanism. The motor drives the bevel gear set to drive the threaded rod, so that the protective cover and objective lens move synchronously. The damping ball and damping spring are used to provide stability and precise positioning, reducing dependence on springs.

Benefits of technology

The high-precision movement and stability of the dust-proof components are achieved, dust is prevented from entering, the service life of the objective lens is extended, and the accuracy of detection is improved.

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Abstract

The utility model relates to the relevant technical field of metallographic structure detection, in particular to a dustproof assembly for quickly detecting metallographic structures, which comprises a base and a moving mechanism arranged on one side of the surface of the base. According to the dustproof assembly for rapid detection of the metallographic structure, through arrangement of the moving mechanism, a motor is started firstly, the motor drives a bevel gear set to rotate, the bevel gear set rotates to enable a threaded rod to rotate synchronously, and then a first integrated sleeve and a second integrated sleeve which are in threaded connection with the threaded rod are driven to move in the axial direction of the threaded rod; meanwhile, a damping ball is pressed through movement of a first integrated sleeve and a second integrated sleeve, the damping ball provides motion resistance through a damping spring, normal sliding of components is guaranteed, positioning rods are embedded in the two sides of the integrated sleeves, the positioning rods provide double protection, and the stability during operation is improved; and finally, the objective lens slides on the sliding rod, so that the device observes the slices at different positions.
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Description

Technical Field

[0001] This utility model relates to the technical field of metallographic structure detection, and in particular to a dustproof component for rapid metallographic structure detection. Background Technology

[0002] A metallurgical microscope is an optical microscope used to observe the microstructure of metals and other materials. By magnifying and illuminating samples, it enables researchers to analyze the internal structure of materials, such as grains, phase distribution, and defects, in order to evaluate their mechanical properties, chemical composition, and processing quality. Metallurgical microscopes are widely used in materials science, metallurgy, mechanical engineering, and other fields, and play an important role, especially in metal failure analysis, welding quality inspection, and materials development. With the increasing number of materials being tested, the functional requirements for metallurgical microscopes are also increasing. Therefore, a dustproof component for rapid metallographic structure detection is particularly needed.

[0003] However, existing dustproof components for rapid metallographic analysis, although they achieve dustproofing through simple parts assembly and the opening and closing of the dust cover, rely heavily on springs during use or idle periods. This leads to significant wear on multiple sets of springs, thus affecting the lifespan of the device.

[0004] To address the aforementioned issues, a search revealed a patent with publication number CN217542843U that discloses a dustproof assembly for rapid metallographic analysis. The patent describes a "transparent dustproof cover movably fitted onto the surface of a column. This cover can slide down to the top of the testing stage, thus protecting the test sample and objective lens on the top of the stage from dust. The column is fixed to the top of the testing stage, which is in turn fixed to the top of the base for placing the test sample. An objective lens is located inside the column for observing the test sample. The bottom dimension of the transparent dustproof cover is related to the dimensions of the test sample." Corresponding to the platform, a movable transparent dustproof cover is installed between the column and the testing platform. This cover effectively protects the objective lens and the test sample from dust during rapid metallographic analysis, preventing external dust from entering the testing area and ensuring the accuracy of the metallographic results. While the above mechanism uses simple parts and the dustproof cover to achieve dust protection, it relies heavily on springs during use and downtime, leading to significant wear on multiple springs and affecting the device's lifespan.

[0005] In light of this, in-depth research into the aforementioned issues led to the creation of this case. Utility Model Content

[0006] The purpose of this utility model is to provide a dustproof component for rapid metallographic structure detection, in order to solve the problem mentioned in the background art that the existing dustproof components for rapid metallographic structure detection, although they achieve dust prevention through simple parts matching and the opening and closing of the dust cover, rely heavily on springs during use or idle time, which leads to significant wear of multiple sets of springs and thus affects the service life of the device.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a dustproof component for rapid metallographic structure detection, comprising a base and a moving mechanism, wherein the moving mechanism is provided on one side of the surface of the base;

[0008] The moving mechanism includes a first slide groove, a second slide groove, a mounting groove, a recess, a positioning rod, a threaded rod, a damping spring, a bevel gear set, a first integrated sleeve, a second integrated sleeve, a damping ball, a motor, a protective cover, a slide rod, and an objective lens. The first slide groove is formed on one side of the moving mechanism's surface, and the second slide groove is formed on another side. A mounting groove is formed at one end of the first slide groove, and recesses are formed on both sides of the first slide groove. A positioning rod is fixedly connected inside the first slide groove. A threaded rod is fitted inside the mounting groove. A damping spring is connected to one end of the recess. A bevel gear set is fixedly connected to one end of the threaded rod. A first integrated sleeve is threadedly connected to the surface of the threaded rod, and a second integrated sleeve is threadedly connected to the surface of the threaded rod. A damping ball is connected to the other side of the damping spring. A motor is connected to one side of the bevel gear set. A protective cover is fixedly connected to one side of the surface of the first integrated sleeve, and a slide rod is fixedly connected to one side of the surface of the second integrated sleeve. An objective lens is fitted onto the surface of the slide rod.

[0009] Preferably, the first slide groove and the second slide groove are positioned opposite each other, the dimensions of the first slide groove and the second slide groove match, and one side of the first slide groove extends through the second slide groove.

[0010] Preferably, one end of the second slide groove is also fixedly connected to a positioning rod. Two sets of positioning rods are provided inside the first slide groove and the second slide groove, and are located on both sides of the threaded rod.

[0011] Preferably, the interior of the second slide groove is also provided with grooves, which are distributed at equal intervals inside the first and second slide grooves.

[0012] Preferably, the size of the damping ball matches that of the groove, and the damping ball and the groove form a sliding structure through the damping spring.

[0013] Preferably, one set of threaded rods is provided inside each of the first and second slide grooves, and the two sets of threaded rods are connected to each other.

[0014] Preferably, the first integrated sleeve and the second integrated sleeve are respectively fitted inside the first slide groove and the second slide groove, the first integrated sleeve and the second integrated sleeve are in contact with the damping ball, and the first integrated sleeve and the second integrated sleeve form a sliding structure with the threaded rod through the bevel gear set and the motor.

[0015] Preferably, the bevel gear set is fitted inside the mounting groove, the main body of the motor is mounted on the base, and one side of the motor is fitted inside the mounting groove.

[0016] Preferably, the slide bar is provided in two sets, and the slide bar and the objective lens form a mutually sliding structure.

[0017] Preferably, the objective lens is disposed on the upper part of the protective cover, and the protective cover and the objective lens move synchronously through a first integrated sleeve and a second integrated sleeve.

[0018] Compared with the prior art, the beneficial effects of this utility model are: the dustproof component for rapid metallographic structure detection, through the setting of the moving mechanism, drives the protective cover and objective lens to move simultaneously through the cooperation of simple parts. The protective cover can isolate external dust and prevent dust from entering the test item, thereby affecting the final test result. Attached Figure Description

[0019] Figure 1 This is a side view of the appearance structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the operating structure of the mobile mechanism of this utility model;

[0021] Figure 3 This is an exploded cross-sectional view of some parts of the moving mechanism of this utility model;

[0022] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0023] Figure 5 This utility model Figure 3 Enlarged structural diagram at point B in the middle.

[0024] In the diagram: 1. Base; 2. Moving mechanism; 201. First slide groove; 202. Second slide groove; 203. Mounting groove; 204. Groove; 205. Positioning rod; 206. Threaded rod; 207. Damping spring; 208. Bevel gear set; 209. First integrated sleeve; 210. Second integrated sleeve; 211. Damping ball; 212. Motor; 213. Protective cover; 214. Slide rod; 215. Objective lens. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 This utility model provides a technical solution: a dustproof component for rapid metallographic structure detection, including a base 1 and a moving mechanism 2, wherein the moving mechanism 2 is provided on one side of the surface of the base 1;

[0027] The moving mechanism 2 includes a first slide groove 201, a second slide groove 202, a mounting groove 203, a recess 204, a positioning rod 205, a threaded rod 206, a damping spring 207, a bevel gear set 208, a first integrated sleeve 209, a second integrated sleeve 210, a damping ball 211, a motor 212, a protective cover 213, a slide rod 214, and an objective lens 215. The first slide groove 201 is formed on one side of the surface of the moving mechanism 2, and the second slide groove 202 is formed on one side of the moving mechanism 2. A mounting groove 203 is formed at one end of the first slide groove 201, and recesses 204 are formed on both sides of the first slide groove 201. A positioning rod 205 is fixedly connected inside the mounting groove 203. A threaded rod 206 is fitted inside the mounting groove 203. A damping spring 207 is connected to one end of the groove 204. A bevel gear set 208 is fixedly connected to one end of the threaded rod 206. A first integrated sleeve 209 is threadedly connected to the surface of the threaded rod 206. A second integrated sleeve 210 is threadedly connected to the surface of the threaded rod 206. A damping ball 211 is connected to the other side of the damping spring 207. A motor 212 is connected to one side of the bevel gear set 208. A protective cover 213 is fixedly connected to one side of the surface of the first integrated sleeve 209. The surface of the second integrated sleeve 210... A slide rod 214 is fixedly connected to one side, and an objective lens 215 is fitted onto the surface of the slide rod 214. Through the arrangement of a first slide groove 201, a second slide groove 202, a mounting groove 203, a recess 204, a positioning rod 205, a threaded rod 206, a damping spring 207, a bevel gear set 208, a first integrated sleeve 209, a second integrated sleeve 210, a damping ball 211, a motor 212, a protective cover 213, the slide rod 214, and the objective lens 215, in use, the motor 212 is first started. The motor 212 drives the bevel gear set 208 to rotate, and the rotation of the bevel gear set 208 causes the threaded rod 206 to rotate synchronously. The first integrated sleeve 209 and the second integrated sleeve 210, which are connected by threads, move axially along the threaded rod 206, thereby causing the protective cover 213 and the objective lens 215 to move synchronously. At the same time, the movement of the first integrated sleeve 209 and the second integrated sleeve 210 will press the damping ball 211. The damping ball 211 provides resistance to movement through the damping spring 207 to ensure the normal sliding of the components. Meanwhile, the positioning rods 205 are fitted on both sides of the integrated sleeve, which will provide double protection and increase the stability during operation. Finally, the sliding of the objective lens 215 on the slide rod 214 allows the device to observe slices at different positions.

[0028] Furthermore, the positions of the first slide 201 and the second slide 202 are aligned, and the dimensions of the first slide 201 and the second slide 202 match. One side of the first slide 201 extends through the second slide 202. Through the arrangement of the first slide 201 and the second slide 202, the first slide 201 and the second slide 202 are arranged opposite to each other and connected to form a stable guide channel. The first integrated sleeve 209 and the second integrated sleeve 210 installed therein can slide smoothly along the direction of the slide without easily deviating, thereby ensuring the smooth and precise movement of the protective cover 213 and the objective lens 215.

[0029] Furthermore, a positioning rod 205 is also fixedly connected to one end of the second slide groove 202. Two sets of positioning rods 205 are provided inside the first slide groove 201 and the second slide groove 202, and are arranged on both sides of the threaded rod 206. By setting the positioning rods 205, the positioning rods 205 are installed inside the first slide groove 201 and the second slide groove 202. Two sets are arranged on both sides of the threaded rod 206, which can effectively fix the position of the components inside the slide groove, ensure that they move along the predetermined track, and prevent the first integrated sleeve 209 and the second integrated sleeve 210 from shaking or deviating during the sliding process, thereby improving the stability and movement accuracy of the entire mechanism.

[0030] Furthermore, the interior of the second slide groove 202 is also provided with grooves 204. The grooves 204 are evenly distributed inside the first slide groove 201 and the second slide groove 202. By setting the grooves 204 on both sides of the first slide groove 201 and the second slide groove 202, a guide structure is formed, which allows the damping ball 211 to slide smoothly in the groove 204 and restricts its movement direction. Through the guidance of the groove 204, the damping ball 211 and other components inside the slide groove can always move in the predetermined trajectory, ensuring smooth linear motion.

[0031] Furthermore, the size of the damping ball 211 matches that of the groove 204. The damping ball 211 and the groove 204 form a sliding structure through the damping spring 207. Through the setting of the damping spring 207 and the damping ball 211, the damping ball 211 and the damping spring 207 together form a shock absorption system, which is embedded in the groove 204. When the moving mechanism 2 slides in the groove, the damping spring 207 presses the damping ball 211 into the groove 204 through elastic action, thereby providing buffering when encountering vibration or impact. This function can effectively reduce the impact of vibration on the moving accuracy, making the movement of the protective cover 213 and the objective lens 215 more stable. At the same time, the damping ball 211 is embedded in the groove 204 and can form resistance at different positions of the groove, helping the integrated sleeve to stabilize at a specific position. In this way, when the threaded rod 206 drives the integrated sleeve to slide to the designated position, the damping ball 211 can play a temporary positioning role, ensuring that the protective cover 213 and the objective lens 215 can stay in the accurate position, thereby meeting the requirements of precise positioning.

[0032] Furthermore, a set of threaded rods 206 is provided inside the first slide groove 201 and the second slide groove 202, and the two sets of threaded rods 206 are connected to each other. Through the setting of the threaded rods 206, the threaded rods 206 are connected to the motor 212 and the bevel gear set 208, converting the rotational power of the motor 212 into linear movement. The threaded rods 206 are threadedly connected to the first integrated sleeve 209 and the second integrated sleeve 210. When the threaded rods 206 rotate, they drive the integrated sleeves to move smoothly along the slide groove direction, thereby realizing the precise positioning and movement of the protective cover 213 and the objective lens 215. At the same time, the pitch of the threaded rods 206 determines the linear displacement corresponding to each rotation, so that the entire movement process has high-precision control capability. By adjusting the rotation angle or speed of the motor 212, the micro-step movement of the integrated sleeve and the objective lens 215 can be realized to meet the application requiring high positioning accuracy.

[0033] Furthermore, the first integrated sleeve 209 and the second integrated sleeve 210 are respectively fitted inside the first slide groove 201 and the second slide groove 202. The first integrated sleeve 209 and the second integrated sleeve 210 are in contact with the damping ball 211. The first integrated sleeve 209 and the second integrated sleeve 210 form a sliding structure with the threaded rod 206 through the bevel gear set 208 and the motor 212. Through the arrangement of the first integrated sleeve 209 and the second integrated sleeve 210, the first integrated sleeve 209 and the second integrated sleeve 210 are respectively connected to the protective cover 213 and the slide rod 214. The protective cover 213 cooperates with the objective lens 215. In this way, the integrated sleeve, as the core component of the objective lens 215 support structure, provides stable support force and ensures that the protective cover 213 and the objective lens 215 maintain balance and stability during movement.

[0034] Furthermore, the bevel gear set 208 is fitted inside the mounting groove 203, and the main body of the motor 212 is mounted on the base 1. One side of the motor 212 is fitted inside the mounting groove 203. The mounting groove 203 is located at one end of the first sliding groove 201 and is used to embed and fix the bevel gear set 208. Through the fixing effect of the mounting groove 203, the bevel gear set 208 remains stable during rotation and will not be displaced or loosened, thereby ensuring that the threaded rod 206 can be driven stably. One side of the motor 212 is also fitted inside the mounting groove 203. By stably positioning the motor 212 and the bevel gear set 208 in a specific position, the mounting groove 203 enables the rotational power of the motor 212 to be accurately transmitted to the bevel gear set 208, and then transmitted to the threaded rod 206 through the bevel gear set 208, thus achieving smooth power transmission.

[0035] Furthermore, two sets of slide rods 214 are provided. The slide rods 214 and the objective lens 215 form a mutual sliding structure. Through the setting of the slide rods 214, the slide rods 214 provide a stable support structure for the objective lens 215 by embedding the objective lens 215. At the same time, they provide guidance for the movement of the objective lens 215 in the sliding groove. The slide rods 214 ensure that the objective lens 215 slides smoothly along the specified direction when moving, and prevents the objective lens 215 from tilting or shifting.

[0036] Furthermore, the objective lens 215 is positioned above the protective cover 213. The protective cover 213 and the objective lens 215 move synchronously through the first integrated sleeve 209 and the second integrated sleeve 210. With the protective cover 213 positioned below the objective lens 215, it provides physical protection for the objective lens 215, preventing dust, dirt, or other external impurities from entering, keeping the objective lens 215 clean, and avoiding affecting the observation or imaging effect. At the same time, the protective cover 213 can effectively protect the objective lens 215 from external collisions or scratches, extending the service life of the objective lens 215.

[0037] Working principle: First, start the motor 212, which drives the bevel gear set 208 to rotate. The rotation of the bevel gear set 208 causes the threaded rod 206 to rotate synchronously, which in turn drives the first integrated sleeve 209 and the second integrated sleeve 210 connected to it to move axially along the threaded rod 206. This in turn drives the protective cover 213 and the objective lens 215 to move synchronously. At the same time, the movement of the first integrated sleeve 209 and the second integrated sleeve 210 will press the damping ball 211. The damping ball 211 provides resistance to movement through the damping spring 207, ensuring the normal sliding of the components. Meanwhile, the positioning rods 205 are embedded on both sides of the integrated sleeve, which provide double protection and increase the stability during operation. Finally, the sliding of the objective lens 215 on the slide rod 214 allows the device to observe slices at different positions.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dustproof assembly for rapid metallographic structure detection, comprising a base (1) and a moving mechanism (2), characterized in that: A moving mechanism (2) is provided on one side of the surface of the base (1); The moving mechanism (2) includes a first slide groove (201), a second slide groove (202), a mounting groove (203), a recess (204), a positioning rod (205), a threaded rod (206), a damping spring (207), a bevel gear set (208), a first integrated sleeve (209), a second integrated sleeve (210), a damping ball (211), a motor (212), a protective cover (213), a slide rod (214), and an objective lens (215). The moving mechanism (2) has a first slide groove (201) on one side of its surface, a second slide groove (202) on one side of its surface, a mounting groove (203) at one end of the first slide groove (201), and recesses (204) on both sides of the first slide groove (201). A positioning rod is fixedly connected inside the first slide groove (201). 205), a threaded rod (206) is fitted inside the mounting groove (203), a damping spring (207) is connected to one end of the groove (204), a bevel gear set (208) is fixedly connected to one end of the threaded rod (206), a first integrated sleeve (209) is threadedly connected to the surface of the threaded rod (206), a second integrated sleeve (210) is threadedly connected to the surface of the threaded rod (206), a damping ball (211) is connected to the other side of the damping spring (207), a motor (212) is connected to one side of the bevel gear set (208), a protective cover (213) is fixedly connected to one side of the surface of the first integrated sleeve (209), a slide rod (214) is fixedly connected to one side of the surface of the second integrated sleeve (210), and an objective lens (215) is fitted to the surface of the slide rod (214).

2. The dustproof assembly for rapid metallographic structure detection according to claim 1, characterized in that: The first groove (201) and the second groove (202) are positioned opposite each other, the dimensions of the first groove (201) and the second groove (202) match, and one side of the first groove (201) extends through the second groove (202).

3. The dustproof assembly for rapid metallographic structure detection according to claim 1, characterized in that: One end of the second slide (202) is also fixedly connected to a positioning rod (205). Two sets of positioning rods (205) are provided inside the first slide (201) and the second slide (202), and are provided on both sides of the threaded rod (206).

4. The dustproof assembly for rapid metallographic structure detection according to claim 1, characterized in that: The second slide groove (202) also has grooves (204) inside, and the grooves (204) are evenly distributed inside the first slide groove (201) and the second slide groove (202).

5. A dustproof assembly for rapid metallographic structure detection according to claim 1, characterized in that: The size of the damping ball (211) matches that of the groove (204), and the damping ball (211) and the groove (204) form a sliding structure through the damping spring (207).

6. The dustproof assembly for rapid metallographic structure detection according to claim 1, characterized in that: The threaded rod (206) is provided in one set inside the first slide groove (201) and the second slide groove (202), and the two sets of threaded rods (206) are connected to each other.

7. A dustproof assembly for rapid metallographic structure detection according to claim 1, characterized in that: The first integrated sleeve (209) and the second integrated sleeve (210) are respectively fitted inside the first slide groove (201) and the second slide groove (202). The first integrated sleeve (209) and the second integrated sleeve (210) are in contact with the damping ball (211). The first integrated sleeve (209) and the second integrated sleeve (210) form a sliding structure with the threaded rod (206) through the bevel gear set (208) and the motor (212).

8. A dustproof assembly for rapid metallographic structure detection according to claim 1, characterized in that: The bevel gear set (208) is fitted inside the mounting groove (203), the main body of the motor (212) is mounted on the base (1), and one side of the motor (212) is fitted inside the mounting groove (203).

9. A dustproof assembly for rapid metallographic structure detection according to claim 1, characterized in that: The slide bar (214) is provided in two sets, and the slide bar (214) and the objective lens (215) form a mutual sliding structure.

10. A dustproof assembly for rapid metallographic structure detection according to claim 1, characterized in that: The objective lens (215) is located on the upper part of the protective cover (213), and the protective cover (213) and the objective lens (215) move synchronously through the first integrated sleeve (209) and the second integrated sleeve (210).

Citation Information

Patent Citations

  • Dustproof assembly for rapid detection of metallographic structure

    CN217542843U