Conductive foam coating equipment based on modular design

Abstract

The utility model relates to the technical field of conductive foam coating equipment, and discloses conductive foam coating equipment based on modular design, which comprises a rack, a feeding system, a guide roller structure and a foam coating frame, the feeding system, the guide roller structure and the foam wrapping frame are all arranged above the machine frame, the machine frame comprises a main machine shell, the feeding system comprises a first rotating roller and a second rotating roller which are arranged above the main machine shell, and the two sides of a roller body of the first rotating roller and the two sides of a roller body of the second rotating roller are each sleeved with an elastic clamping jaw. The outer sides of the pair of elastic clamping jaws are both sleeved with locking sleeves in a threaded mode. By means of the structural design, the equipment can achieve rapid adjustment according to the processing and production requirements of strip-shaped conductive foam of different width models, and the equipment can conduct rapid modular adjustment on the strip-shaped conductive foam of different width models.

Description

Technical Field

[0001] This utility model relates to the technical field of conductive foam coating equipment, specifically a conductive foam coating equipment based on modular design. Background Technology

[0002] Conductive foam is a type of foam material with conductive properties. It typically consists of a foam matrix and a conductive coating covering it. It combines the elasticity of foam materials with the shielding effectiveness of conductive materials. In its production and processing, specialized conductive foam coating equipment is required for the production of conductive foam.

[0003] However, existing conductive foam coating equipment often has certain defects in actual use. This is usually reflected in the fact that most existing equipment can only design and produce conductive foam that meets the current production conditions based on its own data. When encountering different types of production needs, it is not possible or easy to make corresponding modular adjustments and switches to complete the final production adjustment. Therefore, those skilled in the art provide a conductive foam coating equipment based on modular design to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide a conductive foam coating device based on modular design to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a conductive foam coating device based on modular design, comprising a frame, a feeding system, a guide roller structure, and a foam coating frame. The feeding system, guide roller structure, and foam coating frame are all disposed above the frame. The frame includes a main housing. The feeding system includes a first rotating roller and a second rotating roller disposed above the main housing. Elastic grippers are sleeved on both sides of the roller body of the first rotating roller and the roller body of the second rotating roller. Locking sleeves are threaded on the outer sides of a pair of elastic grippers. Anti-slip textures are provided on the outer sides of multiple locking sleeves. The foam coating frame includes a first electric slide rail and a pair of first electric sliders symmetrically and slidably disposed at the bottom end of the first electric slide rail, a second electric slide rail fixedly disposed at the bottom end of the first electric sliders, and a second electric slider fixedly and slidably disposed on the second electric slide rail. A coating guide frame is fixedly disposed on the outer side of a pair of second electric sliders.

[0006] Furthermore, the feeding system also includes a first mounting bracket disposed on the upper end of the main housing and a second mounting bracket disposed above the main housing. The first roller is rotatably mounted on the first mounting bracket, and the second roller is rotatably mounted on the second mounting bracket. Limiting sleeves are rotatably connected to the upper ends of both the first and second mounting brackets. Multiple pairs of limiting sleeves mutually limit and cooperate with the first and second rollers. Limiting protrusions are provided at both ends of the first and second rollers. The first and second mounting brackets facilitate the installation of the first and second rollers. The limiting sleeves provide a limiting and fixing function for the installation of the first and second rollers. The limiting protrusions at both ends of the first and second rollers prevent the rollers from slipping or shifting.

[0007] Furthermore, a foam feeding roller is fitted between a pair of elastic grippers on the body of the first rotating roller, and a conductive film feeding roller is fitted between a pair of elastic grippers on the body of the second rotating roller. Multiple pairs of elastic grippers respectively limit and fix each other with the foam feeding roller and the conductive film feeding roller. The foam feeding roller serves to feed foam, and the conductive film feeding roller serves to feed conductive film. The cooperation between the two and the elastic grippers allows the elastic grippers to limit and fix them at the middle position on the rotating roller.

[0008] Furthermore, the foam covering frame also includes a fixing bracket fixedly mounted on the upper end of the main unit housing, and the first electric slide rail is fixedly mounted on the upper end of the fixing bracket. The fixing bracket serves to mount the first electric slide rail.

[0009] Furthermore, the guide roller structure includes a first assembly frame and a second assembly frame fixedly mounted on the upper end of the main unit housing. A pair of first guide rollers are rotatably mounted on the frame of the first assembly frame, and a pair of second guide rollers are rotatably mounted on the frame of the second assembly frame.

[0010] Furthermore, a covering system is provided at the upper end of the main housing near the foam covering frame, a forming conveying system is provided at the upper end of the main housing near the covering system, and a cutting system is provided at the upper end of the main housing near the forming conveying system. The covering system can limit and fix the conductive foam, which has been initially guided and covered by the foam covering frame. The forming conveying system uses two pairs of adjustable-gap conveyor belts to form and convey the conductive foam. The cutting system can adjust parameters according to actual needs to perform fixed-distance cutting.

[0011] Furthermore, the frame also includes support feet fixedly mounted at the bottom of the main housing and a mounting frame fixedly mounted at the top of the main housing, with the second mounting bracket fixedly connected to the bottom of the mounting frame. The mounting frame serves to assemble the second mounting bracket, and the support feet serve to support the entire device.

[0012] Compared with the prior art, this utility model provides a conductive foam coating device based on modular design, which has the following advantages:

[0013] This equipment design, through the adjustment of elastic grippers and the adjustable height and spacing of the foam covering frame, can quickly adapt to the processing and production needs of strip-shaped conductive foam of different widths. The elastic gripper design can limit the position of the feed rollers of different sizes at the middle position. The adjustable structure of the foam covering frame can adjust the spacing of conductive films of different widths accordingly, and can guide and bend the conductive films to cover them at the corresponding spacing. The overall structural design enables the equipment to quickly adapt to the processing and production needs of strip-shaped conductive foam of different widths, and allows for rapid modular adjustment of strip-shaped conductive foam of different widths. Attached Figure Description

[0014] Figure 1 This is an overall orthographic view of the present invention;

[0015] Figure 2 This is a rear axonometric view of the material feeding and covering structure of this utility model;

[0016] Figure 3 This is an overall bottom-view axonometric drawing of the present invention;

[0017] Figure 4 This is an isometric view of the foam covering frame of this utility model;

[0018] Figure 5 This is an isometric view of the limiting and fixing structure of this utility model.

[0019] In the diagram: 1. Frame; 11. Main housing; 12. Support foot; 13. Mounting frame; 2. Feeding system; 201. Locking sleeve; 202. Foam feeding roller; 203. First rotating roller; 204. Limiting sleeve; 205. First mounting frame; 206. Anti-slip texture; 207. Elastic gripper; 208. Conductive film feeding roller; 209. Second mounting frame; 210. Second rotating roller; 211. Limiting protrusion; 3. Guide roller structure; 31. First assembly frame; 32. First guide roller; 33. Second guide roller; 34. Second assembly frame; 4. Foam covering frame; 41. First electric slide rail; 42. Fixing frame; 43. First electric slider; 44. Second electric slide rail; 45. Second electric slider; 46. Covering guide frame; 5. Covering system; 6. Forming conveying system; 7. Cutting system. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example 1:

[0021] Please see Figures 1 to 5 A conductive foam coating device based on modular design includes a frame 1, a feeding system 2, a guide roller structure 3, and a foam coating frame 4. The feeding system 2, guide roller structure 3, and foam coating frame 4 are all located above the frame 1. The frame 1 includes a main housing 11. The feeding system 2 includes a first rotating roller 203 and a second rotating roller 210 located above the main housing 11. Elastic grippers 207 are sleeved on both sides of the roller body of the first rotating roller 203 and the roller body of the second rotating roller 210. The outer side of 07 is threaded with locking sleeves 201, and the outer side of multiple locking sleeves 201 is provided with anti-slip textures 206. The foam covering frame 4 includes a first electric slide rail 41 and a pair of first electric sliders 43 symmetrically limited and slidably disposed at the bottom end of the first electric slide rail 41, a second electric slide rail 44 fixedly disposed at the bottom end of the first electric sliders 43, and a second electric slider 45 limited and slidably disposed on the second electric slide rail 44. The outer side of the pair of second electric sliders 45 is fixedly provided with covering guide frames 46.

[0022] Furthermore, the feeding system 2 also includes a first mounting bracket 205 disposed on the upper end of the main housing 11 and a second mounting bracket 209 disposed above the main housing 11. The first roller 203 is rotatably mounted on the first mounting bracket 205, and the second roller 210 is rotatably mounted on the second mounting bracket 209. The upper ends of the first mounting bracket 205 and the second mounting bracket 209 are rotatably connected to limit sleeves 204. Multiple pairs of limit sleeves 204 mutually limit and cooperate with the first roller 203 and the second roller 210. Limiting protrusions 211 are provided at both ends of the first roller 203 and the second roller 210. The first mounting bracket 205 and the second mounting bracket 209 facilitate the installation of the first roller 203 and the second roller 210. The limit sleeves 204 play a role in limiting and fixing the installation of the first roller 203 and the second roller 210. The limiting protrusions 211 at both ends of the first roller 203 and the second roller 210 play a role in preventing the rollers from slipping or shifting.

[0023] Furthermore, a foam feeding roller 202 is fitted between a pair of elastic grippers 207 on the roller body of the first roller 203, and a conductive film feeding roller 208 is fitted between a pair of elastic grippers 207 on the roller body of the second roller 210. Multiple pairs of elastic grippers 207 are mutually limited and fixedly engaged with the foam feeding roller 202 and the conductive film feeding roller 208, respectively. The foam feeding roller 202 serves to feed foam, and the conductive film feeding roller 208 serves to feed conductive film. The engagement relationship between the two and the elastic grippers 207 allows the elastic grippers 207 to limit and fix the two at the middle position on the roller.

[0024] Furthermore, the foam covering frame 4 also includes a fixing frame 42 fixedly installed on the upper end of the main unit housing 11, and the first electric slide rail 41 is fixedly installed on the upper end of the fixing frame 42; the fixing frame 42 serves to install the first electric slide rail 41. Example 2:

[0025] Based on the above embodiment one, please refer to Figures 1 to 5 A conductive foam coating device based on modular design, the guide roller structure 3 includes a first assembly frame 31 and a second assembly frame 34 fixedly mounted on the upper end of the main housing 11. A pair of first guide rollers 32 are rotatably mounted on the frame of the first assembly frame 31, and a pair of second guide rollers 33 are rotatably mounted on the frame of the second assembly frame 34.

[0026] Furthermore, a covering system 5 is provided at the upper end of the main housing 11 near the foam covering frame 4, a forming conveying system 6 is provided at the upper end of the main housing 11 near the covering system 5, and a cutting system 7 is provided at the upper end of the main housing 11 near the forming conveying system 6. The covering system 5 can limit and fix the conductive foam that has been initially guided and covered by the foam covering frame 4. The forming conveying system 6 uses two pairs of adjustable conveyor belts to form and convey the conductive foam. The cutting system 7 can adjust parameters according to actual needs to perform fixed-distance cutting.

[0027] Furthermore, the frame 1 also includes a support foot 12 fixedly installed at the bottom of the main housing 11 and a mounting frame 13 fixedly installed at the top of the main housing 11. The second mounting bracket 209 is fixedly connected to the bottom of the mounting frame 13. The mounting frame 13 serves to assemble the second mounting bracket 209, and the support foot 12 serves to support the entire equipment.

[0028] The working principle and usage process of this utility model: In actual use, this device:

[0029] When the equipment is in operation, if the processing requirements need to be changed or adjusted, the operator can stop the equipment through the control terminal.

[0030] Next, by engaging and locking the limiting sleeves 204 on the first mounting bracket 205 and the second mounting bracket 209, and then rotating them to open them, the first roller 203 and the second roller 210 are removed. Then, the locking sleeve 201 is rotated to loosen the elastic gripper 207, and the foam feeding roller 202 and the conductive film feeding roller 208 are replaced. Then, the foam feeding roller 202 and the conductive film feeding roller 208 of the corresponding size and model are fitted onto the first roller 203 and the second roller 210. Then, the locking sleeve 201 is rotated to lock, so that the elastic gripper 207 limits and locks the feeding rollers onto the first roller 203 and the second roller 210. The first roller 205 and the second roller 210 are then installed on the first mounting bracket 205 and the second mounting bracket 209. The limiting sleeve 204 is rotated to lock again, thus completing the replacement and adjustment of the feeding system 2.

[0031] Next, the first electric slider 43 on the first electric slide rail 41 is controlled by the control terminal to control the spacing between the covering guide frames 46 to meet the current width of the foam. Then, the second electric slider 45 on the second electric slide rail 44 is controlled by the control terminal to control the current height of the covering guide frame 46, so that the covering guide frame 46 can just guide and bend the conductive film located below the foam to wrap the foam, thus completing the adjustment of the foam covering frame 4.

[0032] Then, based on the thickness parameters required for the current strip conductive foam, the gap between the covering system 5 and the forming conveying system 6 can be adjusted, and the cutting length of the cutting system 7 can be adjusted according to the length parameters required for the product.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A conductive foam coating device based on modular design, comprising a frame (1), a feeding system (2), a guide roller structure (3), and a foam coating frame (4), characterized in that: The feeding system (2), the guide roller structure (3), and the foam covering frame (4) are all located above the frame (1); The rack (1) includes a main unit housing (11); The feeding system (2) includes a first rotating roller (203) and a second rotating roller (210) disposed above the main housing (11). Both sides of the roller body of the first rotating roller (203) and the roller body of the second rotating roller (210) are fitted with elastic grippers (207). Locking sleeves (201) are threaded on the outer side of each pair of elastic grippers (207). Anti-slip textures (206) are provided on the outer side of each of the locking sleeves (201). The foam covering frame (4) includes a first electric slide rail (41), a pair of first electric sliders (43) symmetrically limited and slidably disposed at the bottom end of the first electric slide rail (41), a second electric slide rail (44) fixedly disposed at the bottom end of the first electric sliders (43), and a second electric slider (45) limited and slidably disposed on the second electric slide rail (44). A covering guide frame (46) is fixedly disposed on the outer side of each pair of second electric sliders (45).

2. The conductive foam coating device based on modular design according to claim 1, characterized in that: The feeding system (2) further includes a first mounting bracket (205) disposed on the upper end of the main housing (11) and a second mounting bracket (209) disposed above the main housing (11). The first roller (203) is rotatably disposed on the first mounting bracket (205), and the second roller (210) is rotatably disposed on the second mounting bracket (209). The upper ends of the first mounting bracket (205) and the second mounting bracket (209) are rotatably connected to limit sleeves (204). Multiple pairs of limit sleeves (204) are mutually limit-fitted with the first roller (203) and the second roller (210). Limit protrusions (211) are provided at both ends of the first roller (203) and the second roller (210).

3. The conductive foam coating device based on modular design according to claim 2, characterized in that: The first roller (203) has a foam feeding roller (202) sleeved between a pair of elastic grippers (207), and the second roller (210) has a conductive film feeding roller (208) sleeved between a pair of elastic grippers (207). The multiple pairs of elastic grippers (207) are respectively mutually limited and fixed to the foam feeding roller (202) and the conductive film feeding roller (208).

4. The conductive foam coating device based on modular design according to claim 3, characterized in that: The foam covering frame (4) also includes a fixing frame (42) fixedly installed on the upper end of the main unit housing (11), and the first electric slide rail (41) is fixedly installed on the upper end of the fixing frame (42).

5. The conductive foam coating device based on modular design according to claim 4, characterized in that: The guide roller structure (3) includes a first assembly frame (31) and a second assembly frame (34) fixedly mounted on the upper end of the main housing (11). A pair of first guide rollers (32) are rotatably mounted on the frame of the first assembly frame (31), and a pair of second guide rollers (33) are rotatably mounted on the frame of the second assembly frame (34).

6. The conductive foam coating device based on modular design according to claim 5, characterized in that: A covering system (5) is provided at the upper end of the main housing (11) near the foam covering frame (4), a forming conveying system (6) is provided at the upper end of the main housing (11) near the covering system (5), and a cutting system (7) is provided at the upper end of the main housing (11) near the forming conveying system (6).

7. The conductive foam coating device based on modular design according to claim 6, characterized in that: The frame (1) also includes a support foot (12) fixedly installed at the bottom of the main housing (11) and a mounting frame (13) fixedly installed at the top of the main housing (11), with a second mounting bracket (209) fixedly connected to the bottom of the mounting frame (13).

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