Winding equipment of motor outer rotor

By introducing fixing and locking components into the motor outer rotor winding equipment, the problem of vertical position deviation of the outer rotor during the winding process is solved, the uniformity and tightness of the winding are achieved, and the risk of wire breakage or short circuit is avoided.

CN223488056UActive Publication Date: 2025-10-28NINGBO HANLANG INTELLIGENT DRIVE TECH CO LTD
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Patent Information

Application Number
CN202422675750.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-28
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In existing motor outer rotor winding equipment, the friction limiting force between the fixed shaft and the outer rotor is insufficient, which causes the outer rotor to easily shift in the vertical direction, affecting the winding uniformity and tightness, and may cause wire breakage or short circuit failures.

Method used

The design adopts a fixing component and a locking component. The fixing component includes a fixed shaft, a positioning cap and a friction ring. The locking component includes an elastic insert and an extrusion block. The positioning cap is used to limit the outer rotor in the vertical direction to prevent it from moving.

Benefits of technology

It effectively prevents the outer rotor from moving in the vertical direction outside the fixed shaft, ensures the uniformity and tightness of the winding operation, and avoids wire breakage or short circuit failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses winding equipment of a motor outer rotor, which comprises a rotor winding machine body, a winding unit is arranged on the front surface of the rotor winding machine body, the winding equipment further comprises a fixing assembly, the fixing assembly comprises a fixing shaft arranged at the rotating output end of the rotor winding machine body, the top of the fixing shaft is connected with a positioning cap in a penetrating manner, and an extrusion part is arranged at the bottom of the positioning cap; the locking assembly comprises elastic insertion strips which are symmetrically connected to the top of the fixing shaft in a penetrating mode, the tops of the elastic insertion strips are connected to the inner wall of the positioning cap in a penetrating mode, clamping parts are arranged on the sides of the elastic insertion strips, and ejection parts are symmetrically arranged on the outer side of the positioning cap; according to the utility model, the elastic insertion strip at the top of the fixed shaft is inserted into the inner wall of the positioning cap, the clamping part fixes the positions of the positioning cap and the elastic insertion strip, the ejection part is pressed to unlock the clamping part, the outer rotor is limited in the vertical direction through the positioning cap, the outer rotor is prevented from moving in the vertical direction on the outer side of the fixed shaft, and the service life of the outer rotor is prolonged. And the winding operation of the outer rotor is prevented from being influenced.
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Description

Technical Field

[0001] This utility model relates to the field of motor manufacturing technology, and in particular to a winding device for an external rotor of a motor. Background Technology

[0002] In the motor manufacturing process, the winding operation of the outer rotor is a key step that directly affects the performance and reliability of the motor. Existing winding equipment usually places the outer rotor on the outside of the fixed shaft, and the motor drives the fixed shaft to move closer to the winding unit, which then winds the wire around the outside of the outer rotor.

[0003] However, the fixed shaft and the middle part of the outer rotor are fixed by mutual contact friction. During the rotation of the outer rotor, the frictional restraint force of the fixed shaft on the outer rotor in the vertical direction is reduced, which makes the outer rotor prone to vertical positional displacement. This not only affects the uniformity and tightness of the winding, but may also cause faults such as wire breakage or short circuit during the winding process. In order to solve the above problems, this utility model proposes a winding device for the outer rotor of a motor. Utility Model Content

[0004] The purpose of this invention is to provide a winding device for the external rotor of an electric motor to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a winding device for an external rotor of an electric motor, comprising a rotor winding machine body, wherein a winding unit is provided on the front side of the rotor winding machine body, and further comprising:

[0006] A fixing assembly for fixing an outer rotor, the fixing assembly including a fixing shaft disposed at the rotation output end of the rotor winding machine body, the fixing shaft for inserting and positioning the outer rotor, a positioning cap being inserted and connected to the top of the fixing shaft, and a pressing part for pressing down and limiting the positioning at the bottom of the positioning cap;

[0007] A locking assembly is used to lock the fixed shaft and the positioning cap. The locking assembly includes elastic inserts symmetrically inserted into the top of the fixed shaft. The top of the elastic inserts is inserted into the inner wall of the positioning cap. The side of the elastic inserts is provided with a snap-fit ​​part. The outer side of the positioning cap is symmetrically provided with a push-out part for pressing the snap-fit ​​part.

[0008] Preferably, the snap-fit ​​portion includes a locking protrusion disposed on the outside of the elastic insert, and the inner wall of the positioning cap is provided with a locking groove for snapping the locking protrusion.

[0009] Preferably, the locking protrusion is configured as an inclined strip, which assists the elastic insert in being inserted into the locking groove.

[0010] Preferably, the ejector portion includes a pressing block that is inserted and connected to the outside of the positioning cap. The pressing block is used to press the locking protrusion, and a spring-loaded element for resetting the pressing block is provided at the end of the pressing block away from the locking protrusion.

[0011] Preferably, the end of the extrusion block is inclined, and the inclination is used to lock the extrusion of the protrusion.

[0012] Preferably, the spring-loaded component includes an elastic post disposed at the end of the compression block away from the locking protrusion, and the end of the elastic post is interlocked with the side of the positioning cap.

[0013] Preferably, the extrusion part includes a pressure ring disposed at the bottom of the positioning cap, the pressure ring being sleeved on the outside of the fixed shaft and located at the top of the outer rotor.

[0014] Preferably, a friction ring is sleeved on the outer side of the fixed shaft, and the friction ring is used to increase the friction between the middle of the outer rotor and the outer side of the fixed shaft.

[0015] The technical effects and advantages of this utility model are as follows:

[0016] This invention features a positioning cap fitted on the top of a fixed shaft. An elastic insert at the top of the fixed shaft is inserted into the inner wall of the positioning cap, and a locking part fixes the position of the positioning cap and the elastic insert. The operator can unlock the locking part by pressing the ejector part. This design can limit the vertical movement of the outer rotor through the positioning cap, preventing the outer rotor from moving vertically outside the fixed shaft and avoiding affecting the winding operation of the outer rotor. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This utility model Figure 1 Enlarged view of the structure at point A in the middle.

[0019] Figure 3 This is a structural schematic diagram of the fixing component of this utility model.

[0020] Figure 4 This is a cross-sectional view of the fixing component of this utility model.

[0021] Figure 5 This utility model Figure 4 Enlarged view of the structure at point B.

[0022] In the figure: 1. Rotor winding machine body; 2. Winding unit; 3. Fixed shaft; 301. Friction ring; 4. Positioning cap; 401. Pressing ring; 402. Locking groove; 5. Locking assembly; 501. Elastic insert; 5011. Locking protrusion; 502. Extrusion block; 503. Elastic column. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] The utility model provides Figure 1-5 The device shown is a winding device for an external rotor of an electric motor, including a rotor winding machine body 1, a winding unit 2 provided on the front side of the rotor winding machine body 1, and a fixing component and a locking component 5.

[0025] It should be noted that the working principle of the overall reference model JS-02C winding machine, which consists of rotor winding machine body 1 and winding unit 2;

[0026] Specifically, the fixing component is used to fix the outer rotor. The fixing component includes a fixing shaft 3 set at the rotation output end of the rotor winding machine body 1. The fixing shaft 3 is used to insert and position the outer rotor. A positioning cap 4 is inserted and connected to the top of the fixing shaft 3. A pressing part for pressing and limiting is provided at the bottom of the positioning cap 4.

[0027] It should be noted that the rotor winding machine body 1 is fixed to the fixed shaft 3 by a pin, and a friction ring 301 is sleeved on the outside of the fixed shaft 3. The friction ring 301 is used to increase the friction between the middle of the outer rotor and the outside of the fixed shaft 3.

[0028] Specifically, the fixed shaft 3 and the friction ring 301 are fixed by adhesive. The friction ring 301 is made of rubber. The extrusion part includes a pressing ring 401 welded to the bottom of the positioning cap 4. The pressing ring 401 is sleeved on the outside of the fixed shaft 3 and located on the top of the outer rotor. The bottom of the pressing ring 401 contacts the top of the outer rotor.

[0029] Specifically, the locking component 5 is used to lock the fixed shaft 3 and the positioning cap 4. The locking component 5 includes elastic inserts 501 that are symmetrically inserted and connected to the top of the fixed shaft 3. The top of the elastic inserts 501 is inserted and connected to the inner wall of the positioning cap 4.

[0030] It should be noted that the elastic insert 501 is made of copper alloy. The side of the elastic insert 501 is provided with a snap-fit ​​part, which includes a locking protrusion 5011 provided on the outside of the elastic insert 501. The inner wall of the positioning cap 4 is provided with a locking groove 402 for snapping the locking protrusion 5011.

[0031] Specifically, the locking protrusion 5011 is set as an inclined strip, which is used to assist the elastic insert 501 in inserting into the locking groove 402. The locking protrusion 5011 is fully inserted into the locking groove 402. Due to the elasticity of the elastic insert 501, the locking protrusion 5011 is engaged and fixed with the inner wall of the locking groove 402.

[0032] The outer side of the positioning cap 4 is symmetrically provided with a push-out part for pressing the locking part;

[0033] Specifically, the ejector part includes a pressing block 502 that is inserted and connected to the outside of the positioning cap 4. The pressing block 502 is used to press the locking protrusion 5011. A spring-loaded part for resetting the pressing block 502 is provided at one end of the pressing block 502 away from the locking protrusion 5011.

[0034] It should be noted that the end of the extrusion block 502 is set in an inclined shape, which is used to lock the extrusion of the protrusion 5011.

[0035] Specifically, the spring-loaded component includes an elastic post 503 disposed at one end of the compression block 502 away from the locking protrusion 5011, and the end of the elastic post 503 is interlocked with the side of the positioning cap 4.

[0036] It should be noted that the elastic post 503 is made of silicone, and its insertion point with the extrusion block 502 is fixed with glue. The side of the positioning cap 4 is provided with a cylindrical hole for the extrusion block 502 to pass through. This hole is connected to the locking groove 402, and the elastic post 503 is fixed with the inner wall of this hole with glue.

[0037] In actual use, a positioning cap 4 is fitted on the top of the fixed shaft 3, and the elastic insert 501 on the top of the fixed shaft 3 is inserted into the inner wall of the positioning cap 4. The locking part fixes the position of the positioning cap 4 and the elastic insert 501. The operator can unlock the locking part by pressing the ejection part. This design can limit the vertical movement of the outer rotor through the positioning cap 4, preventing the outer rotor from moving vertically outside the fixed shaft 3 and avoiding affecting the winding operation of the outer rotor.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A winding device for an external rotor of an electric motor, comprising a rotor winding machine body (1), wherein a winding unit (2) is provided on the front side of the rotor winding machine body (1), characterized in that, Also includes: A fixing component is used to fix the outer rotor. The fixing component includes a fixing shaft (3) set at the rotation output end of the rotor winding machine body (1). The fixing shaft (3) is used to insert and position the outer rotor. A positioning cap (4) is inserted and connected to the top of the fixing shaft (3). A pressing part for pressing and limiting is provided at the bottom of the positioning cap (4). Locking component (5) is used to lock the fixed shaft (3) and the positioning cap (4). The locking component (5) includes elastic inserts (501) symmetrically inserted and connected to the top of the fixed shaft (3). The top of the elastic inserts (501) is inserted and connected to the inner wall of the positioning cap (4). The side of the elastic inserts (501) is provided with a snap-fit ​​part. The outer side of the positioning cap (4) is symmetrically provided with a push-out part for pressing the snap-fit ​​part.

2. The winding device for an external rotor of an electric motor according to claim 1, characterized in that, The latching part includes a locking protrusion (5011) disposed on the outside of the elastic insert (501), and the inner wall of the positioning cap (4) is provided with a locking groove (402) for latching the locking protrusion (5011).

3. The winding device for an external rotor of a motor according to claim 2, characterized in that, The locking protrusion (5011) is configured as an inclined strip, which is used to assist the elastic insert (501) in inserting into the locking groove (402).

4. The winding device for an external rotor of a motor according to claim 2, characterized in that, The ejector portion includes a pressing block (502) that is inserted and connected to the outside of the positioning cap (4). The pressing block (502) is used to press the locking protrusion (5011). The end of the pressing block (502) away from the locking protrusion (5011) is provided with a spring-loaded component for resetting the pressing block (502).

5. The winding device for an external rotor of a motor according to claim 4, characterized in that, The end of the extrusion block (502) is set in an inclined shape, which is used to lock the extrusion of the protrusion (5011).

6. The winding device for an external rotor of an electric motor according to claim 4, characterized in that, The spring-loaded component includes an elastic post (503) disposed at the end of the compression block (502) away from the locking protrusion (5011), and the end of the elastic post (503) is interlocked with the side of the positioning cap (4).

7. The winding device for an external rotor of a motor according to claim 1, characterized in that, The extrusion part includes a pressing ring (401) disposed at the bottom of the positioning cap (4), the pressing ring (401) being sleeved on the outside of the fixed shaft (3) and located at the top of the outer rotor.

8. The winding device for an external rotor of an electric motor according to claim 7, characterized in that, A friction ring (301) is sleeved on the outside of the fixed shaft (3). The friction ring (301) is used to increase the friction between the middle of the outer rotor and the outside of the fixed shaft (3).