Condensation cooling type malate discharging machine
By using the propeller-type discharge assembly, split discharge cylinder, and regulating assembly of the condensation-cooled malate discharge machine, the problems of unclean discharge and temperature control are solved, achieving smooth and stable discharge of malate and reducing the risk of side reactions.
Patent Information
- Application Number
- CN202422923921.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-29
AI Technical Summary
In existing technologies, malate discharge is prone to problems such as uncleanliness, non-adjustable discharge pipe angle leading to poor flexibility, and excessively high temperature may cause side reactions or product decomposition.
A condensation-cooling type malate discharge machine was designed, which adopts a propeller-type discharge component, a split discharge cylinder structure, a condensation component, and an adjustment component to achieve smooth discharge, temperature control, and height adjustment.
It improves the cleanliness and flexibility of the discharge, avoids clogging, residue and side reactions, and ensures the stability and safety of the discharge process.
Smart Images
Figure CN223490902U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of discharge machine technology, and in particular to a condensation cooling type malate discharge machine. Background Technology
[0002] Malate esters are organic compounds, typically referring to ester compounds formed by the reaction of malic acid with alcohols. Malic acid itself is a naturally occurring organic acid found in many fruits, including apples, pears, and citrus fruits. Malate esters are commonly used as food flavorings and food additives, and also have applications in pharmaceuticals, cosmetics, and personal care products. Malate esters possess a certain degree of stability and solubility, thus having diverse uses across various fields. The reaction vessel is the primary apparatus used in the reaction of malic acid with alcohols.
[0003] After the reaction of malic acid and alcohols is completed, the reacted substances need to be discharged from the reactor. In general, the mixed materials are discharged directly through a fixed discharge pipe. This discharge method is prone to incomplete discharge. In addition, the angle of the discharge pipe is not adjustable, which reduces the flexibility of the discharge angle in the later stages of the device.
[0004] Therefore, it is necessary to provide a new condensation-cooling type malate discharge machine to solve the above-mentioned technical problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a condensation cooling type malate discharge machine.
[0006] The condensing and cooling type malate discharge machine provided by this utility model includes: a reaction vessel, and the discharge port of the reaction vessel is provided with a discharge component for discharging malate;
[0007] The discharge assembly includes a guide pipe and a connecting half-ring. The guide pipe has a connecting hose inside, and the top end of the connecting hose is connected to the discharge port of the reactor through a flange. There are two connecting half-rings and they are fixed with bolts. One end of the discharge cylinder formed by the two connecting half-rings is connected to the guide pipe through bolts, and the other end of the discharge cylinder formed by the two connecting half-rings is provided with a discharge head through bolts.
[0008] The end of the feed tube away from the connecting half ring is equipped with a discharge motor. The output end of the discharge motor is located inside the feed tube and is equipped with a propeller. The outer wall of the propeller abuts against and is slidably connected to the inner wall of the discharge cylinder formed by the two connecting half rings.
[0009] The connecting half-ring is equipped with a condensation component for cooling the discharge cylinder formed by two connecting half-rings.
[0010] The reactor is also equipped with an adjustment component for adjusting the height of the discharge head in the discharge assembly.
[0011] Preferably, the condensation assembly includes two mounting semi-rings, which are respectively mounted on the outer wall of the corresponding connecting semi-rings, and each of the two mounting semi-rings is provided with a liquid guide tube inside.
[0012] Preferably, the condensation assembly further includes a liquid storage tank, the inside of which is provided with condensate and a pump body for transporting the condensate, and the outside of which is provided with a cooler for cooling the condensate.
[0013] Preferably, the liquid storage tank is provided with a connecting pipe inside. The connecting pipe is a three-way pipe. One end of the connecting pipe inside the liquid storage tank is connected to the output end of the pump body. Both ends of the connecting pipe outside are provided with connecting outlet hoses, and the ends of the two outlet hoses are respectively connected to two liquid guide pipes.
[0014] Preferably, both of the liquid guide tubes are provided with a connected liquid inlet hose inside, and the ends of the liquid inlet hoses are connected to the inside of the liquid storage tank.
[0015] Preferably, the adjustment component includes a support frame, which is mounted on a support leg in the reactor. A rotatable transfer plate is mounted on the support frame via a rotating shaft, and the outer wall of the transfer plate is connected to the discharge motor.
[0016] Preferably, the adjustment assembly further includes a support ring, which is sleeved on the outside of the discharge motor, and a cylinder is mounted between the support ring and the support frame via a rotating shaft.
[0017] Compared with related technologies, the condensation cooling type malate discharge machine provided by this utility model has the following beneficial effects:
[0018] 1. This utility model utilizes the propeller in the discharge assembly to rotate inside the discharge cylinder formed by the mounting semi-rings, which allows for the smooth discharge of the reacted malate ester, thereby reducing the occurrence of blockages and residues during the discharge process.
[0019] 2. By setting the discharge cylinder as a split assembly structure, the two installation half-rings can be easily disassembled by the staff after the malic acid ester is discharged, so that the propeller is exposed to the outside. This makes it easier for the staff to clean the inside of the device and reduce the impact of internal residues on the next production of malic acid ester.
[0020] 3. By setting up a condensation component, this utility model can maintain a relatively stable and relatively low temperature in the discharge component during the discharge process. This can reduce the phenomenon that malic acid esters may react too quickly due to excessively high temperature during the discharge process, thus preventing side reactions or product decomposition.
[0021] 4. By adjusting the components, the height of the discharge head can be adjusted during the malate discharge process, thereby improving the applicability of the device and preventing the malate from colliding with the receiving bucket when it is too short, which could cause material splashing. Attached Figure Description
[0022] Figure 1 A schematic diagram of a preferred embodiment of the condensation cooling type malate discharge machine provided by this utility model;
[0023] Figure 2 for Figure 1 A schematic cross-sectional view of the connection between the discharge assembly, condensation assembly, and regulating assembly shown.
[0024] Figure 3 for Figure 2 A partial cross-sectional structural diagram of the discharge assembly shown.
[0025] Figure 4 for Figure 2 A partial cross-sectional structural diagram of the condenser assembly shown.
[0026] Figure 5 for Figure 2 The diagram shows the structure of the adjustment component.
[0027] The diagram is labeled as follows: 1. Reactor; 2. Discharge assembly; 21. Feed pipe; 211. Connecting hose; 22. Connecting half-ring; 23. Discharge head; 24. Discharge motor; 241. Propeller; 3. Condensation assembly; 31. Mounting half-ring; 311. Liquid guide pipe; 32. Liquid storage tank; 321. Refrigerator; 33. Adapter pipe; 331. Liquid discharge hose; 34. Liquid inlet hose; 4. Adjustment assembly; 41. Support frame; 411. Adapter plate; 42. Support ring; 43. Cylinder. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0029] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0030] Please see Figures 1 to 5 The condensing and cooling type malate discharge machine provided in this embodiment includes: a reaction vessel 1, and a discharge component 2 for discharging malate at the discharge port of the reaction vessel 1.
[0031] In the embodiments of this utility model, please refer to Figure 1 , Figure 2 and Figure 3 The discharge assembly 2 includes a guide pipe 21 and a connecting half-ring 22. The guide pipe 21 has a connecting hose 211 inside, and the top end of the connecting hose 211 is connected to the discharge port of the reactor 1 through a flange. There are two connecting half-rings 22 and they are fixed with bolts. One end of the discharge cylinder formed by the two connecting half-rings 22 is connected to the guide pipe 21 through bolts, and the other end of the discharge cylinder formed by the two connecting half-rings 22 is provided with a discharge head 23 through bolts. The end of the guide pipe 21 away from the connecting half-rings 22 is provided with a discharge motor 24. The output end of the discharge motor 24 is located inside the guide pipe 21 and is provided with a propeller 241. The outer wall of the propeller 241 abuts against and slides against the inner wall of the discharge cylinder formed by the two connecting half-rings 22.
[0032] It should be noted that by setting the discharge cylinder as a split assembly structure, after the malic acid ester is discharged, it is easy for the staff to disassemble the two installation half rings 31, exposing the propeller 241 to the outside, which makes it easier for the staff to clean the inside of the device and reduce the impact of internal residues on the next production of malic acid ester.
[0033] Since the outer wall of the propeller 241 abuts against the inside of the two discharge cylinders formed by the mounting half-rings 31, the malic acid esters after the reaction can be discharged smoothly when the discharge drives the propeller 241 to rotate, thus reducing the phenomenon of blockage and residue during the discharge process.
[0034] By using a connecting hose 211 to connect the discharge assembly 2 to the discharge port in the reactor 1, when the adjusting assembly 4 is working to adjust the height of the discharge head 23 in the discharge assembly 2, the connecting hose 211 can allow the guide cylinder and the discharge port of the reactor 1 to move flexibly, thereby enabling the adjusting assembly 4 to stably adjust the height of the discharge head 23 in the discharge assembly 2.
[0035] In the embodiments of this utility model, please refer to Figure 1 , Figure 2 and Figure 4The condensing assembly 3 is provided on the connecting half-ring 22 with two connecting half-rings 22 forming a discharge cylinder for cooling. The condensing assembly 3 includes two mounting half-rings 31, which are respectively installed on the outer wall of the corresponding connecting half-rings 22. The two mounting half-rings 31 are provided with liquid guide pipes 311 inside. The condensing assembly 3 also includes a liquid storage tank 32. The liquid storage tank 32 contains condensate and a pump body for transporting condensate. The liquid storage tank 32 is provided with a cooler 321 for cooling condensate outside. The liquid storage tank 32 is provided with a connecting pipe 33 inside. The connecting pipe 33 is a three-way pipe. One end of the connecting pipe 33 inside the liquid storage tank 32 is connected to the output end of the pump body. Both ends of the connecting pipe 33 outside are provided with connecting liquid outlet hoses 331. The ends of the two liquid outlet hoses 331 are respectively connected to the two liquid guide pipes 311. The two liquid guide pipes 311 are provided with connecting liquid inlet hoses 34 inside. The ends of the liquid inlet hoses 34 are connected to the inside of the liquid storage tank 32.
[0036] It should be noted that before the malate is discharged, the operator can control the cooler 321 and the pump (not shown in the figure) in the condensation assembly 3 to work. The cooler 321, which works first, can cool the condensate inside the storage tank 32, while the pump can transport the condensate into the guide pipe 311 through the transfer pipe 33 and the discharge hose 331. After the condensate flows inside the guide pipe 311, it flows into the discharge tank through the inlet hose 34 to achieve circulation, thereby achieving condensation and cooling of the discharge cylinder.
[0037] Therefore, during the later stages of malate discharge, the temperature of malate can be kept relatively stable to reduce the occurrence of side reactions or product decomposition caused by excessively high temperature during discharge.
[0038] By using the liquid outlet hose 331 and liquid inlet hose 34, the flexible pipe structure allows the liquid outlet hose 331 and liquid inlet hose 34 to move synchronously when the adjustment component 4 drives the discharge component 2 to adjust its angle. This avoids obstructing the angle adjustment of the discharge component 2.
[0039] In the embodiments of this utility model, please refer to Figure 1 , Figure 2 and Figure 5The reactor 1 is also equipped with an adjustment component 4 for adjusting the height of the discharge head 23 in the discharge assembly 2. The adjustment component 4 includes a support frame 41, which is installed on the support leg in the reactor 1. The support frame 41 is equipped with a rotating connecting plate 411 via a rotating shaft, and the outer wall of the connecting plate 411 is connected to the discharge motor 24. The adjustment component 4 also includes a support ring 42, which is sleeved on the outside of the discharge motor 24. A cylinder 43 is mounted between the support ring 42 and the support frame 41 via a rotating shaft.
[0040] It should be noted that by adjusting the settings of component 4, when cylinder 43 is working, the end support ring 42 can be lifted. At this time, the support under the force can drive the discharge adjustment, and the drive motor can rotate through the connection between the support plate and the support frame 41 as the node. This can achieve the adjustment of the height of the discharge head 23 in the discharge component 2, thus improving the applicability of this device when discharging malate. By adjusting the discharge head 23 to the required height, the impact between the falling malate and the receiving bucket due to the low height can be avoided, which would cause the material to splash. Therefore, this device can discharge malate more stably.
[0041] The working principle of the condensation cooling type malate discharge machine provided by this utility model is as follows:
[0042] When using this device later, after the reaction of malic acid ester is completed inside the reactor 1, the operator can first work according to the height control adjustment component 4 of the height control adjustment component 4 for receiving malic acid ester material bucket. By extending and retracting the cylinder 43, the discharge component 2 can be rotated vertically with the connection part between the transfer plate 411 and the support frame 41 as the node, thereby realizing the adjustment of the height of the discharge head 23 in the discharge component 2.
[0043] Then, the cooler 321 and pump body (not shown in the figure) in the condensation assembly 3 can be controlled to work. First, the cooler 321 can cool the condensate inside the liquid storage tank 32, and the pump body can transport the condensate into the liquid guide tube 311 through the transfer pipe 33 and the liquid outlet hose 331. After the condensate flows inside the liquid guide tube 311, it flows into the liquid outlet tank through the liquid inlet hose 34. Since the liquid guide tube 311 is distributed on the outer wall of the connecting half ring 22, it can also complete the condensation and cooling of the discharge cylinder composed of the two connecting half rings 22.
[0044] Therefore, when the staff controls the discharge motor 24 in the discharge component 2 to drive the propeller 241 to rotate, the rotating propeller 241 can transport the malic acid ester after the reaction. During this process, the cooling of the condensation component 3 can keep the malic acid ester at a relatively stable temperature, reducing the phenomenon that the malic acid ester will react too quickly due to excessive temperature during the discharge process, which may cause side reactions or product decomposition.
[0045] By adjusting the discharge head 23 to the required height, the impact between the falling malate and the receiving bucket, which is too short, can be avoided, thus preventing material from splashing. This allows the device to discharge malate more stably.
[0046] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0047] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A condensing and cooling type malate discharge machine, including: The reactor (1) is provided with a discharge assembly (2) for discharging malate at its outlet. The discharge assembly (2) is characterized in that it includes a guide pipe (21) and a connecting half-ring (22). The guide pipe (21) is provided with a connecting hose (211) inside. The top end of the connecting hose (211) is connected to the discharge port of the reactor (1) through a flange. There are two connecting half-rings (22) and they are fixed with bolts. One end of the discharge cylinder formed by the two connecting half-rings (22) is connected to the guide pipe (21) through bolts. The other end of the discharge cylinder formed by the two connecting half-rings (22) is provided with a discharge head (23) through bolts. The end of the guide tube (21) away from the connecting half ring (22) is provided with a discharge motor (24). The output end of the discharge motor (24) is located inside the guide tube (21) and is provided with a propeller (241). The outer wall of the propeller (241) abuts against and slides with the inner wall of the discharge cylinder formed by the two connecting half rings (22). The connecting half-ring (22) is provided with a condensing component (3) for cooling the discharge cylinder formed by two connecting half-rings (22); The reactor (1) is also equipped with an adjustment component (4) for adjusting the height of the discharge head (23) in the discharge component (2).
2. The condensation-cooling type malate discharge machine according to claim 1, characterized in that, The condensation assembly (3) includes two mounting half-rings (31), which are respectively mounted on the outer wall of the corresponding connecting half-ring (22), and each of the two mounting half-rings (31) is provided with a liquid guide tube (311).
3. The condensation-cooling type malate discharge machine according to claim 2, characterized in that, The condensation assembly (3) also includes a liquid storage tank (32), which is provided with condensate and a pump body for transporting the condensate inside, and a cooler (321) for cooling the condensate is provided outside the liquid storage tank (32).
4. The condensation-cooling type malate discharge machine according to claim 3, characterized in that, The liquid storage tank (32) is provided with a connecting pipe (33) inside. The connecting pipe (33) is a three-way pipe. One end of the connecting pipe (33) inside the liquid storage tank (32) is connected to the output end of the pump body. Both ends of the connecting pipe (33) outside are provided with connecting outlet hoses (331), and the ends of the two outlet hoses (331) are respectively connected to two liquid guide pipes (311).
5. The condensation-cooling type malate discharge machine according to claim 4, characterized in that, Both of the liquid guide tubes (311) are provided with a connected liquid inlet hose (34) inside, and the ends of the liquid inlet hoses (34) are connected to the inside of the liquid storage tank (32).
6. The condensation-cooling type malate discharge machine according to claim 1, characterized in that, The adjustment component (4) includes a support frame (41), which is mounted on a support leg in the reactor (1). A rotatable transfer plate (411) is mounted on the support frame (41) via a rotating shaft, and the outer wall of the transfer plate (411) is connected to the discharge motor (24).
7. The condensation-cooling type malate discharge machine according to claim 6, characterized in that, The adjustment component (4) also includes a support ring (42), which is sleeved on the outside of the discharge motor (24), and a cylinder (43) is mounted between the support ring (42) and the support frame (41) via a rotating shaft.