Water-based paint film coating machine

Abstract

The utility model relates to the field of film coating machines, and discloses a water-based paint film coating machine which comprises a film coating machine body, a servo motor is fixedly connected to the front side of the film coating machine body, a lead screw is fixedly connected to the output end of the servo motor, a sliding frame is connected to the outer side of the lead screw in a threaded mode, and a scraper is installed on the rear side of the sliding frame. A mounting frame is slidably connected to the front side of the sliding frame, a feeding machine is fixedly connected to the middle of the mounting frame, an air blowing plate is fixedly connected to the rear side of the sliding frame, a film coating base plate is mounted on the upper side of the film coating machine body, an adjusting assembly is arranged in the sliding frame, and a reciprocating assembly is arranged on the rear side of a lead screw; the rear side of the film coating machine body is fixedly connected with an air blowing assembly, and a heating assembly is installed on the rear side of an air blowing plate. According to the utility model, the sliding plate, the pull rod, the first latch, the second latch, the spring and other parts in the adjusting assembly are matched, so that the position and angle of the scraper can be accurately adjusted.

Description

Technical Field

[0001] This utility model relates to the field of coating machines, and more particularly to a water-based coating machine. Background Technology

[0002] A water-based coating film-making machine is a device used to prepare water-based coating films. By uniformly applying water-based coatings to a specific substrate and controlling parameters such as film thickness and speed, a coating film with specific specifications and properties is prepared. Typically, a doctor blade, wire rod, or other coating methods are used to smoothly coat the coating onto the substrate surface.

[0003] A search revealed Chinese Patent Publication No. CN221017077U, which discloses a water-based coating machine, comprising a feeding syringe and a feeding box. A piston is slidably connected to the inner wall of the feeding syringe, and a piston rod is fixedly connected to one end of the piston. The feed inlets at the top left and right ends of the feeding syringe are respectively connected to the discharge outlets at the bottom left and right sides of the feeding box via a first feed pipe and a second feed pipe. This relates to the field of coating machine technology. By setting a second feed pipe and a first feed pipe on the top two sides of the feeding syringe respectively to connect to the discharge outlets of the feeding box, and setting a first feed port and a second feed port on the bottom two sides of the feeding syringe respectively, by closing the valve on the first feed pipe, opening the valve on the second feed pipe, closing the valve on the second feed port, and opening the valve on the first feed port, or by opening the valve on the first feed pipe, closing the valve on the second feed pipe, opening the valve on the second feed port, and closing the valve on the first feed port, the machine can continuously feed material into the rubber roller, thereby making the feeding continuous.

[0004] The aforementioned document does achieve the goal of continuously feeding material into the rubber roller, thus ensuring a smooth feeding process. However, the position and angle of the scraper are still difficult to adjust precisely, which can easily lead to uneven coating thickness on the substrate and uneven surface, severely affecting the coating quality. Therefore, a water-based coating machine is proposed. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a water-based coating machine, which aims to improve the problem of uneven coating thickness on the substrate in the prior art.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a water-based coating film-coating machine, comprising a film-coating machine body, a servo motor fixedly connected to the front side of the film-coating machine body, a lead screw fixedly connected to the output end of the servo motor, a sliding frame threadedly connected to the outer side of the lead screw, a scraper installed on the rear side of the sliding frame, an installation frame slidably connected to the front side of the sliding frame, a feeder fixedly connected to the middle of the installation frame, an air blowing plate fixedly connected to the rear side of the sliding frame, a coating substrate installed on the upper side of the film-coating machine body, an adjustment component provided inside the sliding frame, a reciprocating component provided on the rear side of the lead screw, an air blowing component fixedly connected to the rear side of the film-coating machine body, and a heating component installed on the rear side of the air blowing plate;

[0007] The adjustment assembly includes a sliding plate and a second locking tooth. The rear side of the sliding plate is fixedly connected to the front side of the scraper, and the front side of the second locking tooth is fixedly connected to the inner wall of the sliding frame. A pull rod is slidably connected inside the sliding plate, a limit plate is fixedly connected to the outer side of the pull rod, a first locking tooth is fixedly connected to the front side of the pull rod, a spring is sleeved on the outer side of the sliding plate, and a limit assembly is provided inside the sliding plate.

[0008] As a further description of the above technical solution:

[0009] The limiting component includes a slider and a first slide groove. The bottom of the slider is fixedly connected to the upper side of the limiting plate, the first slide groove is formed inside the sliding plate, and the outer side of the slider is slidably connected to the inside of the first slide groove.

[0010] As a further description of the above technical solution:

[0011] The reciprocating assembly includes a disc, the front side of which is fixedly connected to the rear side of the lead screw, an eccentric shaft is fixedly connected to the rear edge of the disc, a limit block is fixedly connected to the rear side of the eccentric shaft, a rotating frame is slidably connected to the outer side of the eccentric shaft, and a connecting rod is fixedly connected to the bottom of the rotating frame.

[0012] As a further description of the above technical solution:

[0013] The air blowing assembly includes a cylinder. The outer side of the cylinder is fixedly connected to the rear side of the coating machine body via a bracket. A piston is slidably connected inside the cylinder. Two one-way valves are fixedly connected to the bottom of the cylinder. Pipes are installed at the bottom of the one-way valves. The right end of the pipe away from the one-way valve is fixedly connected to the inside of the air blowing plate.

[0014] As a further description of the above technical solution:

[0015] The heating assembly includes a heating housing, which is installed on the outside of the rear pipe, and an electric heating wire is installed inside the heating housing.

[0016] As a further description of the above technical solution:

[0017] The inner wall of the sliding frame is provided with a second sliding groove, and the outer side of the sliding plate is slidably connected to the inside of the second sliding groove.

[0018] As a further description of the above technical solution:

[0019] The first and second locking teeth engage with each other, and the end of the spring away from the limiting plate is fixedly connected to the inner wall of the sliding plate.

[0020] As a further description of the above technical solution:

[0021] The end of the connecting rod away from the rotating frame passes through the cylinder and is fixedly connected to the upper side of the piston.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this invention, the sliding plate, pull rod, first locking tooth, second locking tooth, and spring in the adjusting assembly work together to achieve precise adjustment of the scraper position and angle. This allows the coating to be applied to the substrate with a more uniform thickness, avoiding problems such as uneven coating thickness and surface roughness caused by improper scraper position, thereby significantly improving the quality of the coating.

[0024] 2. In this invention, a reciprocating assembly drives an air intake assembly, which in turn transports air through a pipeline. An electric heating wire installed inside the heating housing of the heating assembly heats the gas passing through the pipeline. When the hot gas is blown onto the coating surface, it significantly increases the evaporation rate of moisture in the coating, thereby accelerating the drying process. This drastically shortens the drying time of the coating and improves production efficiency. Attached Figure Description

[0025] Figure 1 This is a perspective view of the water-based coating machine proposed in this utility model;

[0026] Figure 2 This is a schematic diagram of the mounting frame for the water-based coating film coating machine proposed in this utility model;

[0027] Figure 3 This is a cross-sectional view of the sliding frame of the water-based coating machine proposed in this utility model;

[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle;

[0029] Figure 5 for Figure 1 Enlarged view at point B in the middle;

[0030] Figure 6This is a cross-sectional view of the cylinder of the water-based coating machine proposed in this utility model;

[0031] Figure 7 This is a schematic diagram of the heating shell of the water-based coating machine proposed in this utility model.

[0032] Legend:

[0033] 1. Coating machine body; 2. Servo motor; 3. Lead screw; 4. Sliding frame; 5. Scraper; 6. Coating substrate; 7. Mounting frame; 8. Feeder; 9. Sliding plate; 10. Limiting plate; 11. First locking tooth; 12. Spring; 13. Pull rod; 14. Second locking tooth; 15. Slider; 16. First slide groove; 17. Second slide groove; 18. Disc; 19. Eccentric shaft; 20. Limiting block; 21. Rotating frame; 22. Connecting rod; 23. Cylinder; 24. Piston; 25. One-way valve; 26. Pipe; 27. Heating shell; 28. Heating wire; 29. ​​Air blowing plate. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0035] Reference Figures 1-3This utility model provides an embodiment of a water-based coating machine, including a machine body 1. The machine body 1 is the main structure of the entire water-based coating machine, providing the foundation for the installation and support of various components. A servo motor 2 is fixedly connected to the front of the machine body 1. The servo motor 2 has high-precision control performance and stable output power. Fixedly connected to the front of the machine body 1, it provides a reliable power source for the operation of the coating machine. A lead screw 3 is fixedly connected to the output end of the servo motor 2. The lead screw 3 converts the rotational motion of the motor into linear motion. A sliding frame 4 is threaded to the outside of the lead screw 3. The sliding frame 4 moves back and forth under the rotation of the lead screw 3. A scraper 5 is installed on the rear side of the sliding frame 4. The scraper 5 is used to evenly coat the coating onto the coating substrate 6. A mounting frame 7 is slidably connected to the front of the sliding frame 4. The mounting frame 7 is used to install a feeder 8. Through the sliding connection with the sliding frame 4, the position of the feeder 8 can be adjusted within a certain range. The feeder 8 is fixedly connected to the middle of the mounting frame 7. The feeder 8 is responsible for evenly conveying the water-based coating onto the coating substrate. On the upper side of plate 6, and on the rear side of sliding frame 4, an air blowing plate 29 is fixedly connected. The air blowing plate 29 is used to blow air onto the coating surface to accelerate the drying process of the coating. On the upper side of coating machine body 1, a coating substrate 6 is installed. The coating substrate 6 is the object to which the coating is applied. An adjustment component is provided inside the sliding frame 4. The adjustment component is used to adjust the position of the scraper 5 to adapt to different coating requirements. A reciprocating component is provided on the rear side of lead screw 3. The reciprocating component provides power to the air blowing component. An air blowing component is fixedly connected on the rear side of coating machine body 1. The air blowing component provides an air source for air blowing plate 29 to accelerate the drying of the coating. A heating component is installed on the rear side of air blowing plate 29. The heating component can heat the gas blown toward the coating to further improve the drying speed of the coating.

[0036] Reference Figure 4 The adjustment assembly includes a sliding plate 9 and a second locking tooth 14. The rear side of the sliding plate 9 is fixedly connected to the front side of the scraper 5, and the sliding plate 9 provides a sliding track for adjusting the position of the scraper 5. The front side of the second locking tooth 14 is fixedly connected to the inner wall of the sliding frame 4. The second locking tooth 14 is used to cooperate with the first locking tooth 11 to fix the position of the scraper 5. A pull rod 13 is slidably connected inside the sliding plate 9. By pulling the pull rod 13, the meshing state of the first locking tooth 11 and the second locking tooth 14 can be controlled. A limit plate 10 is fixedly connected to the outside of the pull rod 13. The limit plate 10 is used to limit the movement range of the pull rod 13. The first locking tooth 11 is fixedly connected to the front side of the pull rod 13. When the first locking tooth 11 and the second locking tooth 14 are engaged, the position of the scraper 5 can be fixed. A spring 12 is sleeved on the outside of the sliding plate 9. The spring 12 plays the role of reset and buffer in the adjustment assembly. A limit assembly is provided inside the sliding plate 9. The limit assembly is used to limit the movement direction of the limit plate 10 to ensure the stability of the movement of the pull rod 13 and the first locking tooth 11.

[0037] Reference Figure 4The limiting component includes a slider 15 and a first slide groove 16. The bottom of the slider 15 is fixedly connected to the upper side of the limiting plate 10. The slider 15 slides in the first slide groove 16 as the limiting plate 10 moves, thus limiting the movement direction of the limiting plate 10. The first slide groove 16 is opened inside the sliding plate 9 and provides a sliding track for the slider 15, ensuring that the movement direction of the slider 15 is accurate. The outer side of the slider 15 is slidably connected inside the first slide groove 16.

[0038] Reference Figure 5 The reciprocating assembly includes a disc 18, which is fixedly connected to the rear side of the lead screw 3. The disc 18 rotates under the drive of the lead screw 3, providing power to the reciprocating assembly. An eccentric shaft 19 is fixedly connected to the rear edge of the disc 18. The eccentric shaft 19 performs circular motion under the drive of the disc 18, further driving the rotating frame 21 and the connecting rod 22 to achieve reciprocating motion. A limit block 20 is fixedly connected to the rear side of the eccentric shaft 19. The limit block 20 is used to limit the range of movement of the rotating frame 21 within the eccentric shaft 19. The rotating frame 21 is slidably connected to the outer side of the eccentric shaft 19. The rotating frame 21 performs reciprocating swing motion under the drive of the eccentric shaft 19. A connecting rod 22 is fixedly connected to the bottom of the rotating frame 21. The connecting rod 22 converts the reciprocating swing motion of the rotating frame 21 into the vertical linear motion of the piston 24.

[0039] Reference Figure 5 and Figure 6 The air blowing assembly includes a cylinder 23, which is the main structure of the air blowing assembly and provides space for the movement of the piston 24. The outer side of the cylinder 23 is fixedly connected to the rear side of the coating machine body 1 by a bracket, so that the cylinder 23 can be firmly installed on the coating machine body 1. The piston 24 is slidably connected inside the cylinder 23. The piston 24 slides up and down inside the cylinder 23 under the drive of the connecting rod 22 to realize the functions of air intake and exhaust. Two one-way valves 25 are fixedly connected to the bottom of the cylinder 23. The one-way valves 25 control the flow direction of the gas and ensure that the gas can only flow in a predetermined direction. A pipe 26 is installed at the bottom of the one-way valve 25. The pipe 26 connects the cylinder 23 to the air blowing plate 29, so that the gas can be delivered from the cylinder 23 to the air blowing plate 29. The end of the right pipe 26 away from the one-way valve 25 is fixedly connected to the inside of the air blowing plate 29, so that the gas can be delivered from the cylinder 23 to the air blowing plate 29 through the pipe 26.

[0040] Reference Figure 7 The heating assembly includes a heating housing 27, which is installed on the outside of the rear pipe 26. The heating housing 27 provides space for the installation and protection of the heating wire 28. The heating wire 28 is installed inside the heating housing 27. The heating wire 28 heats up after being energized, thus heating the gas passing through the pipe 26.

[0041] Reference Figure 4The inner wall of the sliding frame 4 is provided with a second sliding groove 17. The outer side of the sliding plate 9 is slidably connected to the inside of the second sliding groove 17. The second sliding groove 17 provides a sliding track for the sliding plate 9, ensuring the stable movement of the sliding plate 9 within the sliding frame 4.

[0042] Reference Figure 3 and Figure 4 The first locking tooth 11 and the second locking tooth 14 engage to fix the position of the sliding plate 9, thereby fixing the position of the scraper 5. The end of the spring 12 away from the limiting plate 10 is fixedly connected to the inner wall of the sliding plate 9, so that the spring 12 can play the role of reset and buffer in the adjustment assembly.

[0043] Reference Figure 5 and Figure 6 The end of the connecting rod 22 away from the rotating frame 21 passes through the cylinder 23 and is fixedly connected to the upper side of the piston 24. The connecting rod 22 converts the reciprocating swing motion of the rotating frame 21 into the up-down linear motion of the piston 24.

[0044] Working Principle: When coating water-based materials, the material is fed into the feeder 8 through the connecting pipe on the upper side of the feeder 8. Then, two servo motors 2 are started, which rotate the lead screw 3 and the reciprocating lead screw. The reciprocating lead screw drives the mounting frame 7 to slide back and forth, evenly placing the material on the coating substrate 6. The lead screw 3 rotates, driving the sliding frame 4 to slide, which in turn drives the scraper 5 to slide and coat the material. At the same time, the rotation of the lead screw 3 also drives the disc 18 to rotate, which in turn drives the eccentric shaft 19 to rotate, causing the limit block 20 to slide up and down. This further drives the rotating frame 21 to slide up and down, which in turn drives the piston 24 to slide up and down through the connecting rod 22. The piston 24 slides up and down, causing the cylinder 23 to move up and down. The air pressure in the part is changed to extract and transport air. During the air transport, the air is heated by the heating wire 28 inside the heating shell 27, so that the air coming out of the air blowing plate 29 is hot air, which is convenient for drying the scraped material. When the height of the scraper needs to be adjusted, the pull rod 13 is pulled, and the pull rod 13 slides, which drives the limiting plate 10 to slide and squeezes the sliding plate 9. At the same time, the sliding of the pull rod 13 also drives the second locking tooth 14 to slide. When the second locking tooth 14 disengages from the engagement between the first locking tooth 11, the height of the scraper 5 can be adjusted. After the adjustment is completed, the pull rod 13 is released, and the spring force of the spring 12 pushes the first locking tooth 11 to reset, so that the first locking tooth 11 and the second locking tooth 14 engage.

[0045] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A water-based coating machine, comprising a coating machine body (1), characterized in that: A servo motor (2) is fixedly connected to the front side of the coating machine body (1). A lead screw (3) is fixedly connected to the output end of the servo motor (2). A sliding frame (4) is threadedly connected to the outer side of the lead screw (3). A scraper (5) is installed on the rear side of the sliding frame (4). A mounting frame (7) is slidably connected to the front side of the sliding frame (4). A feeder (8) is fixedly connected to the middle of the mounting frame (7). An air blowing plate (29) is fixedly connected to the rear side of the sliding frame (4). A coating substrate (6) is installed on the upper side of the coating machine body (1). An adjustment component is provided inside the sliding frame (4). A reciprocating component is provided on the rear side of the lead screw (3). An air blowing component is fixedly connected to the rear side of the coating machine body (1). A heating component is installed on the rear side of the air blowing plate (29). The adjustment assembly includes a sliding plate (9) and a second locking tooth (14). The rear side of the sliding plate (9) is fixedly connected to the front side of the scraper (5). The front side of the second locking tooth (14) is fixedly connected to the inner wall of the sliding frame (4). A pull rod (13) is slidably connected inside the sliding plate (9). A limit plate (10) is fixedly connected to the outside of the pull rod (13). A first locking tooth (11) is fixedly connected to the front side of the pull rod (13). A spring (12) is sleeved on the outside of the sliding plate (9). A limit assembly is provided inside the sliding plate (9).

2. The water-based coating machine according to claim 1, characterized in that: The limiting component includes a slider (15) and a first groove (16). The bottom of the slider (15) is fixedly connected to the upper side of the limiting plate (10). The first groove (16) is opened inside the sliding plate (9). The outer side of the slider (15) is slidably connected to the inside of the first groove (16).

3. The water-based coating machine according to claim 1, characterized in that: The reciprocating assembly includes a disc (18), the front side of which is fixedly connected to the rear side of the lead screw (3), an eccentric shaft (19) is fixedly connected to the rear edge of the disc (18), a limit block (20) is fixedly connected to the rear side of the eccentric shaft (19), a rotating frame (21) is slidably connected to the outer side of the eccentric shaft (19), and a connecting rod (22) is fixedly connected to the bottom of the rotating frame (21).

4. The water-based coating machine according to claim 3, characterized in that: The air blowing assembly includes a cylinder (23), the outer side of which is fixedly connected to the rear side of the coating machine body (1) by a bracket. A piston (24) is slidably connected inside the cylinder (23). Two one-way valves (25) are fixedly connected to the bottom of the cylinder (23). A pipe (26) is installed at the bottom of the one-way valve (25). The end of the pipe (26) on the right side away from the one-way valve (25) is fixedly connected to the inside of the air blowing plate (29).

5. The water-based coating machine according to claim 4, characterized in that: The heating assembly includes a heating housing (27), which is installed on the outside of the rear pipe (26), and an electric heating wire (28) is installed inside the heating housing (27).

6. The water-based coating machine according to claim 1, characterized in that: The inner wall of the sliding frame (4) is provided with a second sliding groove (17), and the outer side of the sliding plate (9) is slidably connected to the inside of the second sliding groove (17).

7. The water-based coating machine according to claim 1, characterized in that: The first locking tooth (11) and the second locking tooth (14) are engaged, and the end of the spring (12) away from the limiting plate (10) is fixedly connected to the inner wall of the sliding plate (9).

8. The water-based coating machine according to claim 5, characterized in that: The end of the connecting rod (22) away from the rotating frame (21) passes through the cylinder (23) and is fixedly connected to the upper side of the piston (24).

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