Module coating processing and drying device
The design of the module coating drying device solves the problem of uneven drying of tool coatings, achieves uniform drying of coatings and purification of harmful gases, and improves coating quality and environmental protection.
Patent Information
- Application Number
- CN202422838437.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-11-20
AI Technical Summary
In existing tool coating drying devices, the tool cannot rotate during the drying process, resulting in uneven drying of the coating surface, causing drying spots or streaks, which affects the coating quality.
A module coating processing drying device was designed. The combination of sliding seat, motor and rotating disk realizes the rotation and rotation of the tool. Combined with the high temperature gas blowing of spiral heating tube and fan, it ensures uniform drying of coating surface and is equipped with purification system to treat harmful gases.
It achieves uniform drying of the coating surface, improves the drying effect and coating quality, and at the same time purifies harmful gases and protects the environment.
Smart Images
Figure CN223491308U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coated tool processing technology, specifically a module coating processing and drying device. Background Technology
[0002] Tools are cutting tools used in mechanical manufacturing. During the production process, it is often necessary to spray some special coatings on the surface of the tool to reduce tool wear and increase the tool's wear resistance. After the tool is coated, it needs to be dried using a drying device.
[0003] Existing drying equipment for tool coatings mainly consists of a drying chamber, heating tubes, and a blower. When drying the coating on the surface of a tool after spraying, the tool is first placed in the drying chamber. Then, the blower operates, and with the cooperation of the heating tubes, the heated high-temperature gas is blown onto the surface of the tool, thereby quickly drying the coated tool.
[0004] Existing drying devices for tool coatings often require the tool to circulate within the drying chamber but not rotate on its own. While circulation helps the tool move within the chamber, the inability to rotate can lead to uneven drying in certain areas of the coating surface due to continuous exposure to heat, while other areas may remain under-dried. This results in uneven drying, such as drying spots or streaks, ultimately reducing coating quality. Therefore, a new drying device for module coating processing is proposed to address these issues. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology and solve the problems mentioned in the background technology, this utility model proposes a module coating processing and drying device.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A module coating processing and drying device of this utility model includes a base; a box is fixedly connected to the base; a T-shaped slide rail is fixedly connected to the bottom inner wall of the box; a sliding seat is sleeved on the T-shaped slide rail; a first motor is installed at the top of the sliding seat; a rotating shaft is connected to the output end of the first motor; a rotating disk is fixedly connected to the top of the rotating shaft; multiple limiting rings are fixedly connected to the rotating disk; a frustum is rotatably installed in each limiting ring; a gear ring is fitted at the top of the circumference of each frustum; multiple third motors are installed on the frustum; a gear is installed at the output end of each third motor, and the gear meshes with the gear ring; a housing is fixed to one side of the top of the box; a spiral heating tube is installed inside the housing; the housing... Three support rods are fixed to the inner wall of the machine, and a fourth motor is installed on the three support rods. A fan is installed at the output end of the fourth motor. A dustproof mesh plate is fixed at the air inlet of the machine housing. After the tool is sprayed, when drying the tool coating, the sliding seat is first moved on the T-shaped slide rail to move the rotating disk from the spraying area to the drying area. Then, the fourth motor operates to make the fan rotate. With the cooperation of the spiral heating tube, the heated high-temperature gas is blown onto the coating surface. At the same time, the first motor and the third motor are started, and the tool rotates and rotates. Through the rotation and rotation of the tool, the coating surface can receive heat energy evenly, achieve uniform drying treatment, and ensure that all parts of the coating material are fully dried, thereby improving the drying effect and improving the quality of the coating.
[0007] Preferably, a groove is provided on the cylindrical platform, and a second motor is installed on the outer wall of the cylindrical platform. The output end of the second motor is connected to a bidirectional lead screw, which is disposed in the groove. Both ends of the bidirectional lead screw are fitted with sliders, and a clamping plate is fixed to the top of each slider. A friction pad is fixed on the side wall of the clamping plate. When clamping and fixing the tool, the tool is first placed on the cylindrical platform. Then, the second motor operates to rotate the bidirectional lead screw. With the cooperation of the groove, the two sliders drive the two clamping plates to move closer together, thereby clamping and fixing the tool. By setting the friction pad, the friction between the clamping plate and the tool surface can be increased, making the tool clamped more firmly, which is convenient for subsequent spraying and drying treatment.
[0008] Preferably, a purification box is installed on the base, and an air inlet pipe is connected between the purification box and the box body. A suction fan is installed inside the air inlet pipe. A filter screen and an activated carbon adsorption screen are sequentially arranged inside the purification box. An exhaust pipe is connected to the bottom of one side of the purification box. During the drying process, the coating material may release volatile organic compounds or other harmful gases. By operating the suction fan, the toxic gases generated during the drying process are drawn into the purification box through the air inlet pipe. The filter screen can intercept particulate impurities in the gas, and the activated carbon adsorption screen can effectively adsorb harmful gas molecules, remove tiny particulate matter, bacteria, viruses, etc. from the air, and achieve the purpose of purifying the gas. The purified gas is discharged through the exhaust pipe, thereby avoiding environmental pollution.
[0009] Preferably, an annular pipe is fixed to the inner top wall of the housing, and multiple nozzles are mounted on the annular pipe. An inlet pipe is connected to the annular pipe. During spraying, a delivery pump is first connected to the inlet pipe. The delivery pump operates to allow the liquid in the storage phase to flow into the annular pipe through the inlet pipe and finally spray out through the nozzles, thereby enabling the coating to be applied to the surface of the tool.
[0010] The advantages of this utility model are:
[0011] 1. After the tool coating of this utility model is completed, when drying the tool coating, the sliding seat is first moved on the T-shaped slide rail to move the rotating disk from the spraying area to the drying area. Then, the fourth motor operates to make the fan rotate. With the cooperation of the spiral heating tube, the heated high-temperature gas is blown onto the coating surface. At the same time, the first motor and the third motor are started, and the tool rotates and rotates. Through the rotation and rotation of the tool, the coating surface can be uniformly heated, achieving uniform drying treatment and ensuring that all parts of the coating material are fully dried, thereby improving the drying effect and improving the quality of the coating.
[0012] 2. During the drying process, the coating material may release volatile organic compounds or other harmful gases. By using a suction fan, the toxic gases generated during the drying process are drawn into the purification chamber through the air inlet pipe. The filter screen can intercept particulate impurities in the gas, and the activated carbon adsorption screen can effectively adsorb harmful gas molecules, remove tiny particulate matter, bacteria, viruses, etc. from the air, and achieve the purpose of purifying the gas. The purified gas is discharged through the exhaust pipe, thereby avoiding environmental pollution. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the drying device;
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the rotating disk assembly;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of a frustum in cross section.
[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the drying mechanism;
[0018] Figure 5 This is a cross-sectional three-dimensional structural diagram of the cleanroom.
[0019] In the diagram: 1. Base; 2. Housing; 3. T-shaped slide rail; 4. Sliding seat; 5. First motor; 6. Rotary disk; 7. Limiting ring; 8. Frustum; 9. Slide groove; 10. Second motor; 11. Bidirectional lead screw; 12. Slider; 13. Clamping plate; 14. Friction pad; 15. Gear ring; 16. Third motor; 17. Gear; 18. Housing; 19. Spiral heating tube; 20. Support rod; 21. Fourth motor; 22. Fan; 23. Purification box; 24. Air inlet pipe; 25. Fan; 26. Filter screen; 27. Activated carbon adsorption screen; 28. Exhaust pipe; 29. Dustproof screen; 30. Ring pipe; 31. Nozzle; 32. Liquid inlet pipe. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0021] Please see Figure 1-4As shown, a module coating processing and drying device includes a base 1; a housing 2 is fixedly connected to the base 1, a T-shaped slide rail 3 is fixedly connected to the bottom inner wall of the housing 2, a sliding seat 4 is sleeved on the T-shaped slide rail 3, a first motor 5 is installed at the top of the sliding seat 4, the output end of the first motor 5 is connected to a rotating shaft, a rotating disk 6 is fixedly connected to the top of the rotating shaft, a plurality of limiting rings 7 are fixedly connected to the rotating disk 6, a frustum 8 is rotatably installed in each limiting ring 7, a gear ring 15 is fitted at the top of the circumference of each frustum 8, a plurality of third motors 16 are installed on the frustum 8, a gear 17 is installed at the output end of each third motor 16, and the gear 17 meshes with the gear ring 15; a housing 18 is fixed to one side of the top of the housing 2, a spiral heating tube 19 is provided inside the housing 18, three support rods 20 are fixedly connected to the inner wall of the housing 18, a fourth motor 21 is installed on the three support rods 20, and the output end of the fourth motor 21 is installed with... A fan 22 is provided, and a dustproof mesh plate 29 is fixed at the air inlet of the housing 18. After the tool is sprayed, when drying the tool coating, the sliding seat 4 is first moved on the T-shaped slide rail 3 to move the rotating disk 6 from the spraying area to the drying area. Then, the fourth motor 21 operates to make the fan 22 rotate. With the cooperation of the spiral heating tube 19, the heated high-temperature gas is blown onto the coating surface. At the same time, the first motor 5 and the third motor 16 are started. The first motor 5 causes the rotating disk 6 to drive the tool to make a circular motion. The third motor 16 causes the gear 17 to drive the gear ring 15 to rotate, which in turn causes the truncated cone 8 to drive the tool to rotate. Through the rotation and rotation of the tool, the coating surface can receive heat energy evenly, achieve uniform drying treatment, and ensure that all parts of the coating material are fully dried, thereby improving the drying effect and improving the quality of the coating.
[0022] Please see Figure 3 As shown, a sliding groove 9 is provided on the truncated cone 8. A second motor 10 is installed on the outer wall of the truncated cone 8. The output end of the second motor 10 is connected to a bidirectional lead screw 11, which is located in the sliding groove 9. Slider 12 is sleeved on both ends of the bidirectional lead screw 11. A clamping plate 13 is fixed to the top of each slider 12. A friction pad 14 is fixed on the side wall of the clamping plate 13. When clamping and fixing the tool, the tool is first placed on the truncated cone 8. Then, the second motor 10 is operated to rotate the bidirectional lead screw 11. With the cooperation of the sliding groove 9, the two sliders 12 drive the two clamping plates 13 to move closer to each other, thereby clamping and fixing the tool. By setting the friction pad 14, the friction between the clamping plate 13 and the tool surface can be increased, making the tool clamped more firmly, which is convenient for subsequent spraying and drying.
[0023] Please see Figure 5As shown, a purification box 23 is installed on the base 1. An air inlet pipe 24 connects the purification box 23 to the box body 2. A suction fan 25 is installed inside the air inlet pipe 24. A filter screen 26 and an activated carbon adsorption screen 27 are sequentially installed inside the purification box 23. An exhaust pipe 28 is connected to the bottom of one side of the purification box 23. During the drying process, the coating material may release volatile organic compounds or other harmful gases. The suction fan 25 draws the toxic gases generated during the drying process into the purification box 23 through the air inlet pipe 24. The filter screen 26 intercepts particulate impurities in the gas, and the activated carbon adsorption screen 27 effectively adsorbs harmful gas molecules, removing tiny particulate matter, bacteria, viruses, etc. from the air, thus purifying the gas. The purified gas is discharged through the exhaust pipe 28, thereby avoiding environmental pollution.
[0024] Please see Figure 1 As shown, an annular pipe 30 is fixed to the top inner wall of the box 2. Multiple nozzles 31 are mounted on the annular pipe 30, and an inlet pipe 32 is connected to the annular pipe 30. During spraying, the inlet pipe 32 is first connected to a delivery pump. Through the operation of the delivery pump, the liquid in the storage phase flows into the annular pipe 30 through the inlet pipe 32, and finally sprays out through the nozzles 31, thereby enabling the coating to be applied to the surface of the tool.
[0025] Working principle: Existing tool coating drying devices often only allow the tool to circulate within the drying chamber, preventing it from rotating on its own. While circulation helps the tool move within the chamber, the inability to rotate leads to uneven drying in certain areas due to continuous heat exposure, while other areas may remain under-dried. This results in uneven drying, such as drying spots or streaks, ultimately reducing coating quality. Therefore, this invention proposes a module coating drying device. After tool coating is completed, during drying, the sliding seat 4 moves on the T-shaped slide rail 3, moving the rotating disk 6 from the spraying area... The coating is moved to the drying area, and then the fan 22 is rotated by the fourth motor 21. With the cooperation of the spiral heating tube 19, the heated high-temperature gas is blown onto the coating surface. At the same time, the first motor 5 and the third motor 16 are started. The first motor 5 causes the rotating disk 6 to drive the cutter to make a circular motion. The third motor 16 causes the gear 17 to drive the gear ring 15 to rotate, which in turn causes the truncated cone 8 to drive the cutter to rotate. Through the rotation and rotation of the cutter, the coating surface can receive heat energy evenly, achieving uniform drying treatment and ensuring that all parts of the coating material are fully dried, thereby improving the drying effect and improving the quality of the coating.
[0026] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A module coating processing and drying device, characterized in that: The system includes a base (1); a housing (2) is fixedly connected to the base (1); a T-shaped slide rail (3) is fixedly connected to the bottom inner wall of the housing (2); a sliding seat (4) is fitted on the T-shaped slide rail (3); a first motor (5) is installed at the top of the sliding seat (4); a rotating shaft is connected to the output end of the first motor (5); a rotating disk (6) is fixedly connected to the top of the rotating shaft; multiple limiting rings (7) are fixedly connected to the rotating disk (6); a frustum (8) is rotatably installed in each limiting ring (7); a sliding groove (9) is opened on the frustum (8); and a second motor (10) is installed on the outer wall of the frustum (8). The output end of the second motor (10) is connected to a bidirectional lead screw (11), and the bidirectional lead screw (11) is set in a slide groove (9). Both ends of the bidirectional lead screw (11) are fitted with sliders (12). Each slider (12) has a clamping plate (13) fixed to its top. A friction pad (14) is fixed on the side wall of the clamping plate (13). A gear ring (15) is fitted to the top of the circumferential surface of each frustum (8). Multiple third motors (16) are installed on the frustum (8). Each third motor (16) has a gear (17) installed at its output end, and the gear (17) meshes with the gear ring (15).
2. The module coating processing and drying device according to claim 1, characterized in that: A housing (18) is fixed to one side of the top of the housing (2). A spiral heating tube (19) is installed inside the housing (18). Three support rods (20) are fixed to the inner wall of the housing (18).
3. The module coating processing and drying device according to claim 2, characterized in that: The three support rods (20) are fitted with a fourth motor (21), and a fan (22) is installed at the output end of the fourth motor (21). A dustproof mesh plate (29) is fixed at the air inlet of the housing (18).
4. The module coating processing and drying device according to claim 1, characterized in that: A purification box (23) is installed on the base (1), and an air inlet pipe (24) is connected between the purification box (23) and the box body (2). A suction fan (25) is installed inside the air inlet pipe (24).
5. The module coating processing and drying apparatus according to claim 4, characterized in that: The purification box (23) is provided with a filter screen (26) and an activated carbon adsorption screen (27) in sequence, and an exhaust pipe (28) is connected to the bottom of one side of the purification box (23).
6. The module coating drying apparatus according to claim 1, characterized in that: An annular tube (30) is fixed to the top inner wall of the box (2), and multiple nozzles (31) are mounted on the annular tube (30). An inlet pipe (32) is connected to the annular tube (30).