Leveling device for steel machining

Abstract

The utility model relates to the technical field of steel processing, in particular to a leveling device for steel processing. The leveling device comprises a base, first sliding seats, leveling plates and the like, the first sliding seats are connected to the left side and the right side of the base in a front-back symmetrical sliding mode, the leveling plates are connected between the two longitudinal first sliding seats, the leveling plates on the left side and the right side slide left and right on the base, and the leveling plates on the left side and the right side slide left and right on the base. Air cylinders are mounted on the left side and the right side of the base, piston parts of the air cylinders are fixedly connected with the adjacent leveling plates, mounting bases are fixedly connected to the front side and the rear side of the base, mounting shells are rotationally connected into the mounting bases on the front side and the rear side, limiting assemblies are arranged on the mounting shells on the front side and the rear side, and gear rings are fixedly connected to the mounting shells on the front side and the rear side. By means of the double-shaft motor, the rotating shaft, the gear, the gear ring, the limiting assembly and the like, the steel can be overturned during double-face leveling, manual overturning is not needed, and therefore the machining efficiency of the steel is improved.

Description

Technical Field

[0001] This utility model relates to the field of steel processing technology, and in particular to a leveling device for steel processing. Background Technology

[0002] Steel is an essential material for national construction and modernization. It has a wide range of applications and varieties. Based on different cross-sectional shapes, steel is generally divided into four categories: profiles, plates, pipes, and metal products. During the steel processing, the material may generate internal stress due to various reasons, which may cause the material to deform or become uneven. Leveling can eliminate the deflection and bending of the steel plate, so that the entire steel plate meets the processing requirements.

[0003] For example, patent publication number CN219211135U, published on June 20, 2023, discloses a steel processing leveling device, including a worktable with a placement groove inside. Multiple rotating rollers are arranged between the inner walls of the placement groove. A leveling mechanism is provided on the worktable, including a mounting frame. A hydraulic cylinder is located at the center of the top of the mounting frame, and a support frame is provided on the output shaft of the hydraulic cylinder. Leveling rollers are located inside the support frame. Driving mechanisms are provided at the bottom of both sides of the mounting frame to drive the mounting frame to slide horizontally on the worktable. However, the above solution has certain shortcomings in practical use. For example, when using steel that requires double-sided leveling, the leveling device lacks a design to flip the steel, requiring manual flipping, which affects the processing efficiency of the steel.

[0004] Based on the above, this utility model proposes a leveling device with a flipping function for steel processing. Utility Model Content

[0005] To overcome the shortcomings of lacking a design that can flip steel, requiring manual flipping and thus affecting the processing efficiency of steel, this utility model provides a leveling device for steel processing with a flipping function.

[0006] The technical solution is as follows: A leveling device for steel processing includes a base, a first slide block, a leveling plate, a cylinder, a mounting base, a mounting shell, a gear ring, a fixing block, a rotating shaft, a gear, and a dual-axis motor. The left and right sides of the base are symmetrically connected to the first slide blocks in a sliding manner. A leveling plate is connected between two longitudinally aligned first slide blocks. The leveling plates on both sides slide left and right on the base. Cylinders are installed on both sides of the base, and the pistons of the cylinders are fixedly connected to adjacent leveling plates. Mounting bases are fixedly connected to the front and rear sides of the base. Mounting shells are rotatably connected to the front and rear mounting bases. Limiting components are provided on the front and rear mounting shells. Gear rings are fixedly connected to the front and rear mounting shells. Fixing blocks are fixedly connected to the bottom of the front and rear mounting bases. A dual-axis motor is installed on the inner side of the top wall of the base. The output shafts on both sides of the dual-axis motor are connected to rotating shafts via couplings. The rotating shafts are rotatably connected to adjacent fixing blocks. Gears are fixedly connected to the sides of the rotating shafts that are furthest from each other.

[0007] Optionally, it also includes a limiting component, which includes a sliding rod, a clamping plate, and a spring. The left and right sides of the front and rear mounting shells are symmetrically connected with sliding rods in a vertical sliding manner. A clamping plate is connected between each of the two vertical sliding rods. A spring is connected between the clamping plate on the front and rear sides and the adjacent mounting shell. The springs on the front and rear sides are wrapped around the adjacent sliding rods.

[0008] Optionally, the gear meshes with the adjacent gear ring.

[0009] Optionally, it also includes an electric guide rail, a second slide block, an electric push rod, and a fixing rod. Electric guide rails are installed on both the left and right sides of the base. The electric guide rails are located directly below the cylinder. The second slide block is slidably connected to the electric guide rails on both the left and right sides. Electric push rods are installed on the front and rear parts of the second slide blocks on both the left and right sides. A fixing rod is connected between the two vertical sliding rods.

[0010] Optionally, circular grooves are provided in the mounting seats on both the front and rear sides.

[0011] Optionally, insertion holes are provided on the fixing rods on both the front and rear sides.

[0012] This invention has the following advantages: It can flip the steel material during double-sided leveling by using a dual-axis motor, rotating shaft, gear, gear ring, and limiting components, without the need for manual flipping, thereby improving the processing efficiency of steel.

[0013] This invention uses an electric guide rail, a second slide block, an electric push rod, and a fixing rod to control the opening and closing of the limiting components, reducing operation time and the workload of workers, thereby improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the base, first slide, and calibration plate of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the mounting base, mounting shell, and sliding rod of this utility model.

[0017] Figure 4 This is a three-dimensional sectional view of the components of this utility model, including the rotating shaft, gears, and dual-axis motor.

[0018] Figure 5 This is a three-dimensional sectional view of the components of this utility model, including the clamping plate, spring, and gear ring.

[0019] Figure 6 This is a three-dimensional structural diagram of the second slide, electric push rod, and fixing rod of this utility model.

[0020] Figure 7 This is a three-dimensional structural diagram of the electric guide rail, the second slide, and the electric push rod of this utility model.

[0021] The following are the labels in the diagram: 1. Base, 2. First slide, 3. Alignment plate, 4. Cylinder, 5. Mounting seat, 6. Mounting shell, 7. Sliding rod, 8. Clamping plate, 9. Spring, 10. Gear ring, 11. Fixing block, 12. Rotating shaft, 13. Gear, 14. Dual-axis motor, 15. Electric guide rail, 16. Second slide, 17. Electric push rod, 18. Fixing rod. Detailed Implementation

[0022] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0023] Example 1

[0024] A leveling device for steel processing, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and 5As shown, the system includes a base 1, first slide blocks 2, a leveling plate 3, cylinders 4, mounting bases 5, mounting shells 6, a gear ring 10, a fixing block 11, a rotating shaft 12, a gear 13, and a dual-axis motor 14. There are four first slide blocks 2, symmetrically slidably connected to the left and right sides of the base 1. A leveling plate 3 is connected between each two longitudinally aligned first slide blocks 2, and both leveling plates 3 slide left and right on the base 1. There are two cylinders 4, respectively mounted on the left and right sides of the base 1. The pistons of the cylinders 4 are fixedly connected to the adjacent leveling plates 3. There are two mounting bases 5. The two mounting bases 5 are fixed to the front and rear sides of the base 1 respectively. Each mounting base 5 has a circular sliding groove. Each mounting base 5 is rotatably connected to a mounting shell 6. Each mounting shell 6 is provided with a limit component. Each mounting shell 6 is fixedly connected to a gear ring 10. Each mounting base 5 has a fixing block 11 fixedly connected to its bottom. The dual-axis motor 14 is installed on the inner side of the top wall of the base 1. The output shafts on the front and rear sides of the dual-axis motor 14 are connected to a rotating shaft 12 through a coupling. The rotating shaft 12 is rotatably connected to the adjacent fixing block 11. The side of the rotating shaft 12 that is far away from each other is fixedly connected to a gear 13. The gear 13 meshes with the adjacent gear ring 10.

[0025] like Figure 3 and Figure 4 As shown, it also includes a limiting assembly, which includes a sliding rod 7, a clamping plate 8, and a spring 9. There are eight sliding rods 7, and the left and right sides of the front and rear mounting shells 6 are symmetrically distributed with sliding rods 7 in a vertical sliding manner. There are four clamping plates 8, and a clamping plate 8 is connected between each two vertical sliding rods 7. Each of the four clamping plates 8 is connected to the adjacent mounting shell 6 with a spring 9. There are eight springs 9, and all eight springs 9 are wound around the adjacent sliding rods 7.

[0026] When using this device, first separate the front and rear clamping plates 8 outwards, thereby moving the sliding rod 7 outwards. The spring 9 will deform. Then, the steel to be leveled is passed through the mounting shell 6 and placed on the base 1. Then, the clamping plates 8 are released. Under the elastic action of the spring 9, the clamping plates 8 will move the sliding rod 7 inwards, and the front and rear clamping plates 8 will clamp the front and rear ends of the steel. Then, control the cylinders 4 on the left and right sides to move the leveling plate 3 inwards. The inward-moving leveling plate 3 will level the left and right sides of the steel. After the two sides are leveled, control the cylinders 4 on the left and right sides to move the leveling plate 3 outwards to reset it. If it is necessary to level the top and bottom sides of the steel, the dual-axis motor 14 can be controlled to drive the rotating shaft 12 to rotate. By engaging gear 13 with gear ring 10, the mounting shell 6 is rotated 90 degrees. The mounting shell 6 then rotates the steel 90 degrees via the limiting component. Similarly, the cylinders 4 on both sides are controlled to move the leveling plate 3 inward to level the upper and lower sides of the steel. After leveling, the cylinders 4 on both sides are controlled to move the leveling plate 3 outward to reset it. Then, the dual-axis motor 14 is controlled to rotate the rotating shaft 12, causing the mounting shell 6 to rotate the steel another 90 degrees. Following the steps above, the limiting component is released to remove the steel. In summary, the dual-axis motor 14, rotating shaft 12, gear 13, gear ring 10, and limiting component enable the steel to be flipped while being leveled on both sides, eliminating the need for manual flipping and thus improving the processing efficiency of the steel.

[0027] Example 2

[0028] Based on Example 1, such as Figure 1 , Figure 6 and Figure 7 As shown, it also includes an electric guide rail 15, a second slide block 16, an electric push rod 17, and a fixing rod 18. There are two electric guide rails 15, which are respectively installed on the left and right sides of the base 1. Both electric guide rails 15 are located directly below the adjacent cylinder 4. The second slide block 16 is slidably connected to both electric guide rails 15. Electric push rods 17 are installed on the front and rear parts of the two second slide blocks 16. The two vertical sliding rods 7 are connected to the fixing rod 18. The fixing rods 18 on the front and rear sides are provided with insertion holes.

[0029] Initially, the electric push rod 17 is aligned with the insertion hole on the adjacent fixed rod 18. When the steel needs to be clamped with the limiting component, the operator can first control the telescopic part of the electric push rod 17 to extend away from the cylinder 4. The telescopic part of the electric push rod 17 will insert into the adjacent fixed rod 18. Then, control the electric guide rails 15 on both sides to drive the second slide block 16 to move outward. Thus, the adjacent clamping plate 8 is separated through the electric push rod 17, the fixed rod 18, and the sliding rod 7. The spring 9 deforms. Following the previous steps, the steel to be leveled is then passed through the mounting shell 6 and placed on the base 1. Then, the telescopic part of the electric push rod 17 is controlled to move closer to the cylinder 4. When cylinder 4 retracts, the telescopic part of electric push rod 17 separates from the adjacent fixed rod 18. Under the elastic action of spring 9, clamping plate 8 moves inward to clamp the steel. Continue to control electric guide rail 15 to drive second slide 16 to move inward to reset, so that electric push rod 17 also returns to its initial position. Similarly, when the steel is leveled, it can be removed from base 1, and the limiting component can be released from the steel according to the previous steps. In summary, the release and clamping of the limiting component are controlled by electric guide rail 15, second slide 16, electric push rod 17, and fixed rod 18, which reduces operation time and workload of workers, thereby improving production efficiency.

[0030] The above embodiments are provided for those skilled in the art to implement or use the present invention. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope that conforms to the innovative features mentioned in the claims.

Claims

1. A leveling device for steel processing, characterized in that, The system includes a base (1), a first slide (2), a calibration plate (3), a cylinder (4), a mounting base (5), a mounting shell (6), a gear ring (10), a fixing block (11), a rotating shaft (12), a gear (13), and a dual-axis motor (14). The base (1) has first slides (2) symmetrically slidably connected to its left and right sides. A calibration plate (3) is connected between the two longitudinally aligned first slides (2). The calibration plates (3) on both sides slide left and right on the base (1). A cylinder (4) is installed on both sides of the base (1), and the piston of each cylinder (4) is fixedly connected to the adjacent calibration plate (3). The front of the base (1)... Mounting bases (5) are fixedly connected to both the rear and rear sides. Mounting shells (6) are rotatably connected to the mounting bases (5) on both the front and rear sides. Limiting components are provided on the mounting shells (6) on both the front and rear sides. Gear rings (10) are fixedly connected to the mounting shells (6) on both the front and rear sides. Fixing blocks (11) are fixedly connected to the bottom of the mounting bases (5) on both the front and rear sides. A dual-axis motor (14) is installed on the inner side of the top wall of the base (1). The output shafts on both the front and rear sides of the dual-axis motor (14) are connected to rotating shafts (12) through couplings. The rotating shafts (12) are rotatably connected to the adjacent fixing blocks (11). Gears (13) are fixedly connected to the side of the rotating shafts (12) that are far apart from each other.

2. A leveling device for steel processing as described in claim 1, characterized in that, It also includes a limiting component, which includes a sliding rod (7), a clamping plate (8) and a spring (9). The left and right sides of the front and rear mounting shells (6) are symmetrically connected with sliding rods (7) in a vertical sliding manner. A clamping plate (8) is connected between the two vertical sliding rods (7). A spring (9) is connected between the clamping plate (8) on the front and rear sides and the adjacent mounting shell (6). The springs (9) on the front and rear sides are all wrapped around the adjacent sliding rods (7).

3. A leveling device for steel processing as described in claim 2, characterized in that, The gear (13) meshes with the adjacent gear ring (10).

4. A leveling device for steel processing as described in claim 3, characterized in that, It also includes an electric guide rail (15), a second slide (16), an electric push rod (17), and a fixed rod (18). Electric guide rails (15) are installed on both the left and right sides of the base (1). The electric guide rails (15) are located directly below the cylinder (4). The second slide (16) is slidably connected to the electric guide rails (15) on both the left and right sides. Electric push rods (17) are installed on the front and rear parts of the second slides (16) on both the left and right sides. A fixed rod (18) is connected between the two vertical sliding rods (7).

5. A leveling device for steel processing as described in claim 4, characterized in that, Both the front and rear mounting bases (5) have circular grooves.

6. A leveling device for steel processing as described in claim 5, characterized in that, Insertion holes are provided on the fixing rods (18) on both the front and rear sides.

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