Blank pressing tool for guardrail production

By designing an automatic feeding and processing edge pressing fixture, the problem of time-consuming and labor-intensive manual feeding in existing technologies has been solved, realizing efficient and automated feeding and processing in guardrail production and improving production efficiency.

CN223491791UActive Publication Date: 2025-10-31GUIZHOU WEIQI IND CO LTD
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Patent Information

Application Number
CN202423070338.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-10-31
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

The existing edge-pressing tooling for guardrail production requires manual handling and pushing of aluminum plates during feeding, which is time-consuming and labor-intensive, and lacks labor-saving effect.

Method used

A pressing fixture including a worktable, a feeding mechanism, a limiting mechanism, and a processing mechanism was designed. Automatic feeding and processing are achieved through a sliding plate, a rolling assembly, and a hydraulic push rod. The sliding plate is equipped with a limiting mechanism and a rolling assembly. The automatic conveying of the sheet metal is achieved by using a motor to drive the roller, and the hydraulic push rod performs punching and cutting.

Benefits of technology

It enables automatic feeding and efficient processing of sheet materials, reduces the labor intensity of manual operation, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of guardrail production, and discloses an edge pressing tool for guardrail production, which comprises a working table, supporting legs are fixedly connected below the working table, a feeding mechanism is arranged above the working table, the feeding mechanism comprises a sliding plate, the sliding plate is fixedly connected with the upper part of the working table, and the supporting legs are fixedly connected with the upper part of the working table. A sliding plate is arranged on the workbench, a limiting mechanism is arranged above the sliding plate and comprises a back plate, the back plate is fixedly connected with the upper portion of the workbench, a rolling assembly is arranged above the back plate and comprises a supporting plate, a connecting plate is rotationally connected to the front face of the supporting plate, and a power roller is rotationally connected to the front face of the connecting plate. Raw material plates needing to be machined are placed on the sliding plate on the workbench, the plates are limited through adjustment of the limiting mechanism after being placed, the plates are made to be placed on the sliding plate in order, at the moment, the plates are conveyed to the machining mechanism through the rolling assembly, the purpose of facilitating feeding is achieved, and the labor-saving effect is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of guardrail production technology, specifically to a pressing tool for guardrail production. Background Technology

[0002] Highway guardrails are a major form of semi-rigid guardrails. They are continuous structures made of corrugated steel guardrail panels spliced ​​together and supported by posts. They absorb energy during vehicle collisions, making them less prone to damage and providing excellent protection for vehicles and occupants. The bending of highway guardrails increases both aesthetics and strength; they are automatically extruded on a production line, resulting in a clean, undamaged surface and excellent corrosion resistance; surface treatment methods are mature; they are corrosion-resistant, anti-aging, sun-resistant, and resistant to high and low temperatures, with a service life of 10-25 years in outdoor environments; the product has a simple, beautiful, and practical structure, is easy to transport and install, has good anti-theft performance, is less restricted by actual terrain, and is particularly adaptable to mountainous, sloping, and winding areas; its moderate cost makes it suitable for large-scale application.

[0003] For example, Chinese Patent Publication No. CN219899800U, entitled "A Pressing Fixture for Guardrail Production," discloses the following technical solution: This utility model relates to a pressing fixture for guardrail production, including a workbench and two support frames located at the bottom of the workbench. Two block strips are fixed on both sides of the top of the workbench, and a pressing protrusion is provided between the two block strips. Limiting holes are opened on the opposite sides of the two block strips. A pressing mold adapted to the pressing protrusion is provided on the top surface of the workbench between the two block strips. A drive structure for driving the pressing protrusion to move up and down is provided on the side of the two block strips away from the pressing mold. This pressing fixture for guardrail production, by turning on the servo motor to drive the threaded shaft to rotate, the threaded shaft drives the lifting block to move up or down simultaneously, thereby driving the pressing protrusion between the two connecting shafts to press against the pressing mold. Then, the moving block drives the cutting blade to cut the formed aluminum plate, completing the cutting and pressing integrated forming operation, improving production efficiency.

[0004] However, in actual use, it is not convenient for feeding. When it is necessary to put the aluminum plate into the mold, the aluminum plate needs to be manually moved to the aluminum plate rack of this utility model. Then, the aluminum plate needs to be manually pushed in once with each processing, which is time-consuming and labor-intensive and does not save labor. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a pressing tool for guardrail production.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a pressing fixture for guardrail production, comprising a workbench, a support leg fixedly connected below the workbench, a feeding mechanism above the workbench, the feeding mechanism including a sliding plate fixedly connected to the top of the workbench, a limiting mechanism above the sliding plate including a back plate fixedly connected to the top of the workbench, a rolling assembly above the back plate including a support plate, a connecting plate rotatably connected to the front of the support plate, a power roller rotatably connected to the front of the connecting plate, a handle fixedly connected to the front of the connecting plate, and a processing mechanism on the right side of the workbench.

[0009] Preferably, the limiting mechanism further includes an adjusting plate, which is fixedly connected to the upper part of the worktable. A threaded rod is threaded through the front of the adjusting plate, and a limiting plate is rotatably connected to the back of the threaded rod. The lower part of the limiting plate is movably fitted to the upper part of the sliding plate. A limiting post is fixedly connected to the front of the limiting plate, and the limiting post movably passes through the front of the adjusting plate.

[0010] Preferably, the processing mechanism includes a pressure groove, which is fixedly connected to the left side of the worktable. A cutting groove is formed above the pressure groove. A support frame is provided above the pressure groove. The inner surface of the support frame is fixedly connected to the front and back of the pressure groove. A pressure block is slidably connected to the inner surface of the pressure groove. A first hydraulic push rod is fixedly connected above the pressure block. The top of the first hydraulic push rod is fixedly connected to the top of the inner surface of the support frame. A cutting component is provided above the pressure block.

[0011] Preferably, the cutting assembly includes a pressure plate with an opening in the middle, and cutters fixedly connected to the left and right sides of the pressure plate. The cutters are movably fitted to the left and right sides of the pressure block. A second hydraulic push rod is fixedly connected above the pressure plate, and the upper part of the second hydraulic push rod is fixedly connected to the top of the inner surface of the support frame. A limit assembly is provided below the pressure plate.

[0012] Preferably, the limiting component includes a limiting rod, which is fixedly connected to the top of the pressure block, and the limiting rod movably passes through the pressure plate. A limiting piece is fixedly connected to the top of the limiting rod, and the bottom of the limiting piece movably fits against the top of the pressure plate.

[0013] Preferably, the first hydraulic push rod is disposed within an opening in the pressure plate.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides a pressing tool for guardrail production, which has the following beneficial effects:

[0016] I. This edge-pressing fixture for guardrail production places the raw material sheet to be processed on a sliding plate on the worktable. After placement, the sheet is limited by the adjustment of the limiting mechanism, so that the sheet is neatly placed on the sliding plate. At this time, the sheet is transported to the processing mechanism by the rolling component, which facilitates feeding and saves labor.

[0017] II. This edge-pressing fixture for guardrail production uses a pressing groove and a pressing block to press and shape the raw material sheet to be processed. After the shaping is completed, the excess part is cut off by a cutting component to facilitate processing. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a right view of the overall structure of this utility model;

[0021] Figure 3 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0022] Figure 4 This utility model Figure 1 Enlarged schematic diagram of the structure at point B.

[0023] In the diagram: 1. Workbench; 2. Support leg; 3. Feeding mechanism; 301. Sliding plate; 4. Limiting mechanism; 401. Back plate; 402. Adjusting plate; 403. Threaded rod; 404. Limiting plate; 405. Limiting post; 5. Rolling assembly; 501. Support plate; 502. Connecting plate; 503. Power roller; 504. Handle; 6. Processing mechanism; 601. Grooving; 602. Cutting; 603. Support frame; 604. Pressing block; 605. First hydraulic push rod; 7. Cutting assembly; 701. Pressing plate; 702. Cutter; 703. Second hydraulic push rod; 704. Opening; 8. Limiting assembly; 801. Limiting rod; 802. Limiting piece. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Example 1

[0026] like Figure 1-4 As shown, this utility model provides a pressing fixture for guardrail production, including a workbench 1, with four support legs 2 fixedly connected below the workbench 1. A feeding mechanism 3 is provided above the workbench 1, including a sliding plate 301 fixedly connected to the top of the workbench 1. A limiting mechanism 4 is provided above the sliding plate 301, including a back plate 401 fixedly connected to the top of the workbench 1. A rolling assembly 5 is provided above the back plate 401, including a support plate 501. A connecting plate 502 is rotatably connected to the front of the support plate 501, and a power roller 503 is rotatably connected to the front of the connecting plate 502. The outer surface of the power roller 503... The material is rubber. A motor is installed on the back of the power roller 503. The motor drives the power roller 503 to rotate. The rotation of the power roller 503 will cause the raw material plate on the sliding plate 301 to slide to the left. A handle 504 is fixedly connected to the front of the connecting plate 502. The limiting mechanism 4 also includes an adjusting plate 402. The adjusting plate 402 is fixedly connected to the top of the worktable 1. A threaded rod 403 is threaded through the front of the adjusting plate 402. A limiting plate 404 is rotatably connected to the back of the threaded rod 403. The lower part of the limiting plate 404 is movably attached to the upper part of the sliding plate 301. A limiting post 405 is fixedly connected to the front of the limiting plate 404. The limiting post 405 is movably connected to the front of the adjusting plate 402. A processing mechanism 6 is provided on the right side of the worktable 1.

[0027] In this embodiment, the handle 504 is first pulled to lift the connecting plate 502, and the raw material metal sheet to be processed is placed above the sliding plate 301 on the workbench 1. Then, the position of the sheet is adjusted so that it presses against the back plate 401. At this time, the threaded rod 403 on the adjusting plate 402 is rotated to push the limiting plate 404 toward the sheet until the limiting plate 404 and the back plate 401 form a channel for the sheet, so that the sheet can slide stably and neatly on the sliding plate 301. Then, the handle 504 is lowered so that the power roller 503 presses the sheet. The motor on the back of the power roller 503 drives the power roller 503 to rotate. The rotation of the power roller 503 will cause the raw material sheet on the sliding plate 301 to slide to the left, so as to feed the processing mechanism 6.

[0028] Example 2

[0029] like Figure 1-4As shown, based on Embodiment 1, this utility model provides a technical solution: Preferably, the processing mechanism 6 includes a pressing groove 601, the upper part of which is flush with the height of the sliding plate 301. The pressing groove 601 is fixedly connected to the left side of the worktable 1. A cutting groove 602 is provided above the pressing groove 601, the specifications of which are adapted to the cutting blade 702. A support frame 603 is provided above the pressing groove 601, the inner surface of which is fixedly connected to the front and back of the pressing groove 601. A pressing block 604 is slidably connected to the inner surface of the pressing groove 601, the pressing block 604 is adapted to the pressing groove 601. A first hydraulic push rod 605 is fixedly connected above the pressing block 604, the upper part of which is fixedly connected to the top of the inner surface of the support frame 603. A cutting component is provided above the pressing block 604. 7. The cutting assembly 7 includes a pressure plate 701 with an opening 704 in the middle. Cutters 702 are fixedly connected to the left and right sides of the pressure plate 701. The cutters 702 are movably fitted to the left and right sides of the pressure block 604. A second hydraulic push rod 703 is fixedly connected to the top of the pressure plate 701. The top of the second hydraulic push rod 703 is fixedly connected to the top of the inner surface of the support frame 603. A limiting assembly 8 is provided below the pressure plate 701. The limiting assembly 8 includes a limiting rod 801, which is fixedly connected to the top of the pressure block 604 and movably passes through the pressure plate 701. A limiting piece 802 is fixedly connected to the top of the limiting rod 801 and movably fits to the top of the pressure plate 701. A first hydraulic push rod 605 is disposed in the opening 704 in the pressure plate 701.

[0030] In this embodiment, when the sheet slides to the left above the pressure groove 601, the first hydraulic push rod 605 pushes the pressure block 604, causing the pressure block 604 to press downward. The pressure block 604 will cooperate with the pressure groove 601 to stamp and shape the sheet. After the sheet is pressed into the required shape, the second hydraulic push rod 703 pushes the pressure plate 701 downward. The pressure plate 701 will cause the cutter 702 to press downward until it is inserted into the cutting groove 602 on the pressure groove 601, thereby cutting off the excess part of the stamped and shaped sheet to complete the processing.

Claims

1. A pressing fixture for guardrail production, comprising a workbench (1), characterized in that: A support leg (2) is fixedly connected below the workbench (1). A feeding mechanism (3) is provided above the workbench (1). The feeding mechanism (3) includes a sliding plate (301). The sliding plate (301) is fixedly connected to the upper part of the workbench (1). A limiting mechanism (4) is provided above the sliding plate (301). The limiting mechanism (4) includes a back plate (401). The back plate (401) is fixedly connected to the upper part of the workbench (1). A rolling assembly (5) is provided above the back plate (401). The rolling assembly (5) includes a support plate (501). A connecting plate (502) is rotatably connected to the front of the support plate (501). A power roller (503) is rotatably connected to the front of the connecting plate (502). A handle (504) is fixedly connected to the front of the connecting plate (502). A processing mechanism (6) is provided on the right side of the workbench (1).

2. The edge-pressing fixture for guardrail production according to claim 1, characterized in that: The limiting mechanism (4) further includes an adjusting plate (402), which is fixedly connected to the upper part of the worktable (1). A threaded rod (403) is threaded through the front of the adjusting plate (402), and a limiting plate (404) is rotatably connected to the back of the threaded rod (403). The lower part of the limiting plate (404) is movably attached to the upper part of the sliding plate (301). A limiting post (405) is fixedly connected to the front of the limiting plate (404), and the limiting post (405) is movably connected to the front of the adjusting plate (402).

3. The edge-pressing fixture for guardrail production according to claim 1, characterized in that: The processing mechanism (6) includes a pressure groove (601), which is fixedly connected to the left side of the worktable (1). A cutting groove (602) is provided above the pressure groove (601). A support frame (603) is provided above the pressure groove (601). The inner surface of the support frame (603) is fixedly connected to the front and back of the pressure groove (601). A pressure block (604) is slidably connected to the inner surface of the pressure groove (601). A first hydraulic push rod (605) is fixedly connected above the pressure block (604). The top of the first hydraulic push rod (605) is fixedly connected to the top of the inner surface of the support frame (603). A cutting assembly (7) is provided above the pressure block (604).

4. The edge-pressing fixture for guardrail production according to claim 3, characterized in that: The cutting assembly (7) includes a pressure plate (701), an opening (704) in the middle of the pressure plate (701), and cutters (702) fixedly connected to the left and right sides of the pressure plate (701). The cutters (702) are movably fitted to the left and right sides of the pressure block (604). A second hydraulic push rod (703) is fixedly connected above the pressure plate (701). The second hydraulic push rod (703) is fixedly connected to the top of the inner surface of the support frame (603). A limit assembly (8) is provided below the pressure plate (701).

5. The edge-pressing fixture for guardrail production according to claim 4, characterized in that: The limiting component (8) includes a limiting rod (801), which is fixedly connected to the upper part of the pressure block (604). The limiting rod (801) is movably connected to the pressure plate (701). A limiting piece (802) is fixedly connected to the upper part of the limiting rod (801), and the lower part of the limiting piece (802) is movably fitted to the upper part of the pressure plate (701).

6. The edge-pressing fixture for guardrail production according to claim 3, characterized in that: The first hydraulic push rod (605) is disposed in the opening (704) in the pressure plate (701).

Citation Information

Patent Citations

  • Blank pressing tool for protective fence production

    CN219899800U