Tool device for removing dead head of piston blank

Abstract

The utility model discloses a tool device for removing a dead head of a piston blank, relates to the technical field of piston machining, and aims to solve the problems that the labor intensity of operators is increased, the operators are possibly injured, stable workpiece positioning is difficult to realize during machining of existing equipment, the machining efficiency is high, and the like due to the fact that the existing dead head is mostly cut off manually. The device comprises a base and supporting legs, the base is installed on the supporting legs, a material cutting mechanism is arranged on the base and driven by an electric push rod, and the electric push rod is fixed to the base through a supporting plate; a discharging plate and a recycling plate are connected to the base, and a waste opening used for outputting waste is formed in the base. A feeding mechanism is further arranged on the base, a guide rail used for conveying blanks is further arranged between the feeding mechanism and the cutting mechanism, and the cutting mechanism is located above the guide rail. The feeding mechanism and the cutting mechanism are further connected through the transmission mechanism, so that the equipment can machine the piston.

Description

Technical Field

[0001] This utility model relates to the field of piston processing technology, and in particular to a tooling device for removing risers from piston blanks. Background Technology

[0002] In casting, raw castings often have excess parts (i.e., risers) used for feeding during the manufacturing process. However, these risers need to be removed from the finished product. Existing riser removal is mostly done manually or by semi-automated equipment, which not only increases the labor intensity of operators but also poses safety hazards and can easily lead to personnel injuries. Furthermore, existing semi-automated equipment is difficult to achieve stable workpiece positioning during processing, affecting the quality of removal. Moreover, the semi-finished and finished products after removal need to be manually separated and recycled, which is a cumbersome process that increases the workload of workers and reduces work efficiency.

[0003] Therefore, this application provides a piston blank riser removal tooling device to meet the requirements. Utility Model Content

[0004] The purpose of this application is to provide a tooling device for removing risers from piston blanks, which aims to solve the problems that existing riser removal is mostly done manually or by semi-automatic equipment. This not only increases the labor intensity of operators but also poses safety hazards and can easily lead to personnel injuries. Furthermore, existing semi-automatic equipment is difficult to achieve stable workpiece positioning during processing, affecting the quality of removal. In addition, the semi-finished and finished products after removal need to be manually separated and recycled, which is a cumbersome process that increases the workload of workers and reduces work efficiency.

[0005] To achieve the above objectives, this application provides the following technical solution: a piston blank riser removal tooling device, comprising a base, pistons, and support legs. Multiple sets of pistons are provided, connected to each other via risers. The base is mounted on the support legs. A cutting mechanism is provided on the base, driven by an electric push rod, which is fixed to the base via a support plate. A discharge plate and a recycling plate are connected to the base, and a waste outlet for discharging waste material is provided on the base. A feeding mechanism is also provided on the base, and multiple sets of guide rails are provided between the feeding mechanism and the cutting mechanism for conveying the blank. The cutting mechanism is located above the guide rails. The feeding mechanism and the cutting mechanism are also connected via a transmission mechanism, enabling the equipment to conveniently and quickly remove risers from the pistons.

[0006] Preferably, the cutting mechanism further includes a mounting plate, on which a U-shaped blade and a pressure blade are connected. Multiple sets of pressure blades are provided, and the pressure blades are installed on both sides of the U-shaped blade. A pre-tightening block is provided on the side of the pressure blade closest to the U-shaped blade, and a pressure block is provided on the other side of the pressure blade, so that the riser on the piston can be easily and quickly cut off.

[0007] Preferably, the preload block is located above the guide rail, and a limit rod is connected to the mounting plate. The limit rod is connected to the transmission mechanism, so that the feeding mechanism can operate synchronously when the equipment performs riser removal processing on the piston.

[0008] Preferably, the feeding mechanism further includes a buffer block. The top surface of the buffer block has a buffer groove adapted to the size of the piston. The inner wall of the buffer groove has an output hole and a sliding hole on both sides, which are connected to the outside. The positions of the output hole and the sliding hole are adapted to the position of the guide rail. One end of the guide rail is located in the buffer groove. A push rod slides in the sliding hole. The push rod is connected to the transmission mechanism through a connecting rod, so that the equipment can fill multiple piston blanks at one time.

[0009] Preferably, the transmission mechanism further includes a linkage rod and a slide rod. One end of the linkage rod is hinged to the limiting rod, and the other end of the linkage rod is hinged to the slide rod. A sliding groove for sliding the slide rod is provided on the base. The slide rod is connected to the connecting rod, so that the feeding mechanism can operate synchronously when the equipment performs riser removal processing on the piston.

[0010] Preferably, there are multiple sets of recycling plates, and the multiple sets of recycling plates are respectively installed on the base below the pressing block. A recycling box is provided below the recycling plate. The discharge plate is installed on the base below the support plate. A discharge box is provided below the discharge plate. Both the discharge plate and the recycling plate are inclined. The waste port is located below the U-shaped knife, so that the equipment can output semi-finished product pistons and finished product pistons.

[0011] In summary, the technical effects and advantages of this utility model are as follows:

[0012] In this invention, the feeding mechanism improves the efficiency and safety of riser removal. Through the coordinated operation of the transmission mechanism and the cutting mechanism, the blank piston can be automatically transported, accurately positioned, and quickly removed without manual intervention. This reduces the removal deviation caused by workpiece offset or rotation, ensures the removal accuracy, avoids direct contact with operators, and reduces safety hazards.

[0013] In this invention, the automatic separation and recycling of finished and semi-finished products are achieved through the design of a recycling plate and a discharge plate. After the cutting is completed, the semi-finished product with residual risers is automatically separated from the finished product using the discharge plate and the recycling plate, and sent to the recycling box and the discharge box respectively. Through automatic separation and recycling, the tedious process of manual material handling in the traditional cutting method is reduced, the degree of automation is improved, and the labor intensity of operators is reduced. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the enlarged structure of the cache block of this utility model. Figure 1 ;

[0017] Figure 3 This is a schematic diagram of the enlarged structure of the cache block of this utility model. Figure 2 ;

[0018] Figure 4 This is a schematic diagram of the internal structure of the present invention;

[0019] Figure 5 This is an enlarged structural schematic diagram of the mounting plate of this utility model;

[0020] Figure 6 This is a schematic diagram of the base structure of this utility model;

[0021] Figure 7 This is a schematic diagram of the enlarged piston structure of this utility model.

[0022] In the diagram: 1. Base; 2. Support leg; 3. Discharge plate; 4. Recycling plate; 5. Feeding mechanism; 6. Cutting mechanism; 7. Transmission mechanism; 8. Discharge box; 9. Recycling box; 10. Electric push rod; 11. Support plate; 12. Guide rail; 13. Piston; 14. Riser; 61. Mounting plate; 62. U-shaped knife; 63. Pressing knife; 64. Pre-tightening block; 65. Pressing block; 66. Limiting rod; 51. Buffer block; 52. Buffer groove; 53. Output hole; 54. Sliding hole; 55. Push rod; 56. Connecting rod; 71. Linkage rod; 72. Sliding rod; 101. Waste outlet; 102. Sliding groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0024] refer to Figure 1-7 The piston blank riser removal tool shown includes a base 1 and a piston 13. The bottom of the base 1 is connected to a support leg 2 for support. The base 1 is provided with a guide rail 12. There are two sets of guide rails 12, and the two sets of guide rails 12 are installed side by side on the base 1. A cutting mechanism 6 is provided above one end of the guide rail 12, and a feeding mechanism 5 is provided at the other end of the guide rail 12. The feeding mechanism 5 is installed on the base 1. The cutting mechanism 6 is connected to the base 1 through a support plate 11. The base 1 is also provided with a waste outlet 101 for discharging waste material. The waste outlet 101 is located below the U-shaped blade 62. The two sides of the base 1 are connected to a recovery plate 4 for recycling materials. The base 1 is also connected to a discharge plate 3 for discharging materials. The discharge plate 3 is located below the support plate 11. The feeding mechanism 5 and the cutting mechanism 6 are also connected through a transmission mechanism 7.

[0025] As one embodiment of this invention, in order to facilitate the cutting of the riser 14 of the piston 13 by the equipment, the cutting mechanism 6 also includes a mounting plate 61, a U-shaped knife 62, and a pressing knife 63. The U-shaped knife 62 and the pressing knife 63 are mounted on the mounting plate 61, and there are two sets of pressing knives 63. The two sets of pressing knives 63 are located on both sides of the U-shaped knife 62. A pre-tightening block 64 is provided on one side of the pressing knife 63, and a pressing block 65 is provided on the other side of the pressing knife 63. The pre-tightening block 64 is located between the U-shaped knife 62 and the pressing knife 63, and is located directly above the guide rail 12. It is used to fix the piston 13 when pressing down to cut the riser 14 on the piston 13, so as to prevent the piston 13 from deflecting. The size of the U-shaped knife 62 is adapted to the riser 14. The distance between the U-shaped knife 62 and the pressing knife 63 is the same as the size of the piston 13. The pressing block 65 is used to assist in separating the semi-finished piston 13 from the finished piston 13. The mounting plate 61 is also provided with a limiting rod 66 for connecting with the transmission mechanism 7.

[0026] As one embodiment of this invention, in order to reduce the probability of workers being injured when filling the equipment, the feeding mechanism 5 also includes a buffer block 51. The buffer block 51 has a buffer groove 52 for storing the piston 13 in its blank state. The inner walls of the buffer groove 52 are respectively provided with sliding holes 54 and output holes 53 for outputting the piston 13 to the guide rail 12. The position of the output hole 53 corresponds to the position of the guide rail 12. There are two sliding holes 54. Push rods 55 slide in the sliding holes 54. The push rods 55 are connected to each other by a connecting rod 56. The connecting rod 56 is used to connect to the transmission mechanism 7.

[0027] As one embodiment of this invention, in order to enable the equipment to automatically feed materials, the transmission mechanism 7 also includes a linkage rod 71 and a slide rod 72. The mounting plate 61 is provided with a sliding groove 102 for the slide rod 72 to slide. The slide rod 72 is connected to the connecting rod 56. One end of the linkage rod 71 is hinged to the slide rod 72, and the other end of the linkage rod 71 is hinged to the limiting rod 66. This allows the limiting rod 66 to move synchronously when the mounting plate 61 is pushed downward by the electric push rod 10. Through the connection between the linkage rod 71 and the slide rod 72, the limiting rod 66 allows the push rod 55 to reciprocate synchronously when the mounting plate 61 moves up and down, thus conveying the material in the buffer tank 52 to the bottom of the cutting mechanism 6.

[0028] The working principle of this utility model is as follows: In use, the pistons 13 in their blank state are first placed in the buffer slots 52 on the buffer block 51. Four pistons 13 in their blank state are arranged in a group. Then, the electric push rod 10 on the support plate 11 lifts the cutting mechanism 6 upwards. The limiting rod 66 in the cutting mechanism 6 drives the sliding rod 72 to slide in the sliding groove 102 via the linkage rod 71. The sliding rod 72 drives the push rod 55 to move via the connecting rod 56. The push rod 55 pushes the pistons 13 in their blank state out of the output hole 53 from the buffer slot 52, causing the pistons 13 to be pushed along the guide rail 12 to the cutting machine. Below the structure 6, the blank piston 13 undergoes initial processing. The U-shaped blade 62 and pressure blade 63 on the mounting plate 61 of the cutting mechanism 6 move downward to cut off the riser 14 between the two middle pistons 13. The cut-off riser 14 is output through the waste port 101. Then, the two semi-finished pistons 13 on both sides, still with risers 14, fall into the recycling box 9 through the recycling plates 4 on both sides. While the cutting mechanism 6 moves downward, it also moves backward through the linkage rod 71 and slide rod 72 in the transmission mechanism 7, driving the push rod through the connecting rod 56. Push rod 55 retracts into buffer tank 52. As cutting mechanism 6 moves upward, push rod 55 pushes the second set of blank pistons 13 out of buffer tank 52 and moves them along guide rail 12 to below cutting mechanism 6. At the same time, it pushes the finished pistons 13 of the previous set onto discharge plate 3, and then they fall into discharge box 8 through discharge plate 3. After the blank pistons 13 are processed, the semi-finished pistons 13 in recycling box 9 are put back into buffer tank 52. Then, electric push rod 10 is activated to raise cutting mechanism 6 again, so that limit rod 66 drives the connecting rod 71 and slide rod 72 to move the connecting rod 72. Rod 56 and push rod 55 work together. Push rod 55 pushes the semi-finished piston 13 in buffer tank 52 out of output hole 53 and moves it along guide rail 12 to the bottom of cutting mechanism 6, ready for secondary cutting processing. When the semi-finished piston 13 moves to the bottom of cutting mechanism 6, the mounting plate 61 and pressure knife 63 of cutting mechanism 6 move down again, so that U-shaped knife 62 and pressure knife 63 on both sides accurately cut off the remaining riser 14 on semi-finished piston 13. Piston 13 completes final processing. Finished piston 13 is conveyed to discharge box 8 through discharge plate 3, completing the entire cutting and material distribution process.

[0029] The electromechanical connections involved in this utility model are common practices used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments; they are common knowledge.

[0030] Components not described in detail in this article are existing technologies.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tooling device for removing risers from piston blanks, comprising a base (1), pistons (13), and support legs (2), wherein multiple sets of pistons (13) are provided, and the pistons (13) are connected to each other via risers (14), and the base (1) is mounted on the support legs (2), characterized in that: The base (1) is provided with a cutting mechanism (6), which is driven by an electric push rod (10). The electric push rod (10) is fixed on the base (1) by a support plate (11). The base (1) is connected to a discharge plate (3) and a recycling plate (4), and the base (1) is provided with a waste outlet (101) for discharging waste. The base (1) is also provided with a feeding mechanism (5), and a guide rail (12) for conveying blanks is provided between the feeding mechanism (5) and the cutting mechanism (6). The guide rail (12) is provided with multiple sets. The cutting mechanism (6) is located above the guide rail (12); The feeding mechanism (5) and the cutting mechanism (6) are also connected by a transmission mechanism (7).

2. The piston blank riser removal tooling device according to claim 1, characterized in that: The cutting mechanism (6) also includes a mounting plate (61), on which a U-shaped blade (62) and a pressure blade (63) are connected. The pressure blade (63) is provided in multiple sets, and the pressure blade (63) is installed on both sides of the U-shaped blade (62). A pre-tightening block (64) is provided on the side of the pressure blade (63) close to the U-shaped blade (62), and a pressure block (65) is provided on the other side of the pressure blade (63).

3. The piston blank riser removal tooling device according to claim 2, characterized in that: The preload block (64) is located above the guide rail (12), and a limit rod (66) is connected to the mounting plate (61). The limit rod (66) is connected to the transmission mechanism (7).

4. The piston blank riser removal tooling device according to claim 3, characterized in that: The feeding mechanism (5) also includes a buffer block (51). The top surface of the buffer block (51) is provided with a buffer groove (52) that is adapted to the size of the piston (13). The inner walls of the buffer groove (52) are respectively provided with an output hole (53) and a sliding hole (54) that communicate with the outside. The positions of the output hole (53) and the sliding hole (54) are adapted to the position of the guide rail (12). One end of the guide rail (12) is located in the buffer groove (52). A push rod (55) slides in the sliding hole (54). The push rod (55) is connected to the transmission mechanism (7) through a connecting rod (56).

5. The piston blank riser removal tooling device according to claim 4, characterized in that: The transmission mechanism (7) further includes a linkage rod (71) and a slide rod (72). One end of the linkage rod (71) is hinged to the limiting rod (66), and the other end of the linkage rod (71) is hinged to the slide rod (72). The base (1) is provided with a sliding groove (102) for sliding the slide rod (72). The slide rod (72) is connected to the connecting rod (56).

6. The piston blank riser removal tooling device according to claim 2, characterized in that: The recycling plate (4) is provided in multiple sets, and the multiple sets of recycling plates (4) are respectively installed on the base (1) below the pressure block (65). A recycling box (9) is provided below the recycling plate (4). The discharge plate (3) is installed on the base (1) below the support plate (11). A discharge box (8) is provided below the discharge plate (3). The discharge plate (3) and the recycling plate (4) are both inclined. The waste port (101) is located below the U-shaped knife (62).

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