Aluminum profile cutting device with protection mechanism
By introducing a protective mechanism into the aluminum profile cutting device, the problems of debris scattering and noise transmission have been solved, resulting in improved safety, cleanliness, and equipment lifespan.
Patent Information
- Application Number
- CN202423024567.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing aluminum profile cutting equipment generates debris during the cutting process that is easy to scatter, increasing cleaning difficulty and safety hazards. Furthermore, noise transmission affects the working environment, leading to decreased equipment performance and shortened service life.
An aluminum profile cutting device with a protective mechanism was designed, including a protective shell, sound insulation cotton, buffer column and electric slide rail. The device removes debris through a water tank cleaning system, absorbs noise through the sound insulation cotton, and buffer column buffers vibration to prevent debris from flying and protect the operator's safety.
It effectively removes cutting debris, reduces noise transmission, ensures operator safety, extends equipment lifespan, and lowers cleaning costs and safety risks.
Smart Images
Figure CN223492211U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum profile cutting technology, and in particular to an aluminum profile cutting device with a protective mechanism. Background Technology
[0002] An aluminum profile cutting device is a piece of equipment used for cutting and processing aluminum profiles. It can precisely cut aluminum profiles according to specific requirements to meet the needs of different industries such as construction and industrial manufacturing for aluminum profile dimensions, shapes, and other aspects.
[0003] Aluminum profile cutting equipment with protective mechanisms is a device that adds protective components to the conventional aluminum profile cutting equipment. It is used for cutting aluminum profiles. The protective mechanism can effectively block the flying debris generated during the cutting process, reducing the risk of injury to the operator. At the same time, it can block the transmission of noise generated during cutting to a certain extent and isolate and protect the cutting area, ensuring that the cutting work is carried out safely and orderly.
[0004] In existing technologies, the large amount of aluminum shavings generated by some aluminum profile cutting devices can negatively impact cleaning. During sawing, the high-speed rotation of the saw blade produces aluminum shavings of varying sizes. Small shavings disperse and settle, while larger shavings scatter around. Furthermore, aluminum, being a relatively soft metal, produces even more and more easily dispersed shavings during cutting, making them difficult to collect and prone to entering gaps and corners in the device, increasing cleaning difficulty. This leads to decreased equipment performance, shortened lifespan, and increased safety hazards such as fire and mechanical injury risks. Simultaneously, cleaning costs increase, including increased labor and cleaning supplies consumption. Therefore, this paper proposes an aluminum profile cutting device with a protective mechanism to address these issues. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides an aluminum profile cutting device with a protective mechanism, which aims to improve the problems of rising cleaning costs and increased consumption of manpower and cleaning supplies in the prior art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An aluminum profile cutting device with a protective mechanism includes a rail body. A track is fixedly connected to the top of the rail body, and a water tank is fixedly connected to the bottom of the track. A connecting pipe is fixedly connected to the left side of the water tank, and a flexible hose is fixedly connected to the left side of the connecting pipe. A fixing block is fixedly connected to the outside of the flexible hose, and a fixing rod is fixedly connected to the right side of the fixing block. A connecting rod is rotatably connected to the rear side of the fixing rod, and a connecting rod is rotatably connected to the rear side of the connecting rod. A motor is fixedly connected to the rear side of the connecting rod. Multiple water outlet holes are opened inside the track. Two electric slide rails are fixedly connected to the top of the rail body. A protective shell is slidably connected to the top of the electric slide rails, and a protective component for protecting the cutting table is fixedly connected inside the protective shell.
[0008] As a further description of the above technical solution:
[0009] The protective component includes sound insulation cotton, a buffer column is fixedly connected to the bottom of the sound insulation cotton, a slider is slidably connected inside the buffer column, a connecting column is fixedly connected to the bottom of the slider, a connecting piece is fixedly connected to the bottom of the connecting column, and a return spring is fixedly connected to the bottom of the buffer column.
[0010] As a further description of the above technical solution:
[0011] A cutting frame is fixedly connected to the bottom of the connecting piece, and a control box is fixedly connected to the bottom of the cutting frame;
[0012] As a further description of the above technical solution:
[0013] A cutting disc is fixedly connected to the right side of the control box, and the top of the sound insulation cotton is fixedly connected to the inner wall of the protective shell.
[0014] As a further description of the above technical solution:
[0015] A control box is fixedly connected to the left side of the track body, and a display screen is fixedly connected to the front side of the control box;
[0016] As a further description of the above technical solution:
[0017] Multiple buttons are fixedly connected to the front side of the display screen, and a handle is fixedly connected to the front side of the control box;
[0018] As a further description of the above technical solution:
[0019] The inner wall of the cutting frame is slidably connected to the top of the electric slide rail, and a passage groove is provided inside the protective shell;
[0020] As a further description of the above technical solution:
[0021] The fixing rod is externally fixedly connected to two limiting blocks, and the front side of the limiting blocks is fixedly connected to the rear side of the track.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, when the cutting table needs to be cleaned, the water tank is controlled by an electromagnetic valve to release cleaning fluid. When the hose cleans the cutting table, the motor drives the second connecting rod to rotate, which in turn pulls the first connecting rod to move. The first connecting rod then moves the fixed rod, which moves within its two limit blocks, limiting its range of movement and preventing accidental detachment. The fixed rod then drives the first fixed block to reciprocate, which in turn moves the hose. This effectively removes residual debris from the cutting process, keeping the cutting table clean and tidy, facilitating precise subsequent cutting operations, reducing damage caused by debris accumulation and corrosion, extending the service life of the cutting table, and ensuring a safe working environment by reducing potential safety hazards caused by debris.
[0024] 2. In this utility model, the vibration generated by the cutting machine is driven by the connecting plate to the connecting column and the slider, which are then buffered inside the buffer column. The buffer is further buffered by the return spring at the bottom of the buffer column. At this time, the sound insulation cotton at the top of the buffer column can absorb the noise generated by the cutting frame again, reducing the transmission of noise to the outside. At the same time, the protective shell also prevents the debris generated during the cutting process from flying and prevents injury to the operator. This effectively blocks the flying debris and sparks during the cutting process, greatly ensuring the personal safety of the operator and reducing the risk of operation. The protective mechanism not only protects the operator, but also reduces the transmission of noise generated during cutting, and also plays a certain role in protecting the cutting device itself, extending its service life and improving the overall working environment. Attached Figure Description
[0025] Figure 1 This is a three-dimensional schematic diagram of an aluminum profile cutting device with a protective mechanism proposed in this utility model.
[0026] Figure 2 This is a schematic diagram of the protective shell of an aluminum profile cutting device with a protective mechanism proposed in this utility model.
[0027] Figure 3 This is a schematic diagram of the structure of a limiting block for an aluminum profile cutting device with a protective mechanism proposed in this utility model;
[0028] Figure 4 for Figure 3 Enlarged view of point A in the middle
[0029] Figure 5This is a schematic diagram of the structure of a buffer column in an aluminum profile cutting device with a protective mechanism proposed in this utility model.
[0030] Figure 6 for Figure 5 Enlarged view of section B in the middle.
[0031] Legend:
[0032] 1. Rail body; 2. Track; 3. Water tank; 4. Connecting pipe; 5. Hose; 6. Fixing block one; 7. Fixing rod; 8. Connecting rod one; 9. Connecting rod two; 10. Motor; 11. Water outlet; 12. Electric slide rail; 13. Protective shell; 14. Sound insulation cotton; 15. Buffer column; 16. Sliding block; 17. Connecting column; 18. Return spring; 19. Connecting piece; 20. Cutting frame; 21. Control box; 22. Cutting disc; 23. Control box; 24. Display screen; 25. Limit block. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Reference Figure 1 , Figure 3 and Figure 4 An embodiment of this utility model is provided: an aluminum profile cutting device with a protective mechanism, including a rail body 1, which provides stable support for other components of the device. A track 2 is fixedly connected to the top of the rail body 1. The track 2 is a track for aluminum pipes to pass through. A water tank 3 is fixedly connected to the bottom of the track 2. The water tank 3 stores cleaning fluid. A connecting pipe 4 is fixedly connected to the left side of the water tank 3. A hose 5 is fixedly connected to the left side of the connecting pipe 4. The hose 5 has a stretching function and will not break after being easily pulled. A fixing block 6 is fixedly connected to the outside of the hose 5. A fixing rod 7 is fixedly connected to the right side of the fixing block 6.
[0035] A connecting rod 8 is rotatably connected to the rear side of the fixed rod 7, and a connecting rod 9 is rotatably connected to the rear side of the connecting rod 8. A motor 10 is fixedly connected to the rear side of the connecting rod 9. The motor 10 drives the connecting rod 9 to rotate, which in turn drives the connecting rod 8 to move. The connecting rod 8 drives the fixed rod 7 to reciprocate. Multiple water outlets 11 are opened inside the track 2. After cleaning, the water outlets 11 can drain the cleaning liquid. Two electric slide rails 12 are fixedly connected to the top of the track body 1. The electric slide rails 12 are the power source for the movement of the cutting component. A protective shell 13 is slidably connected to the top of the electric slide rails 12. The protective shell 13 serves to reduce noise for the cutting frame 20. A protective component for protecting the cutting table is fixedly connected inside the protective shell 13.
[0036] Reference Figure 2 , Figure 5 and Figure 6 The protective components include sound insulation cotton 14, which absorbs the noise generated by the cutting machine and prevents noise transmission. A buffer column 15 is fixedly connected to the bottom of the sound insulation cotton 14. The buffer column 15 provides space for the internal slider 16 and other related components to be accommodated and guided. The slider 16 is slidably connected inside the buffer column 15. The slider 16 fits tightly with the inner wall of the buffer column 15. A connecting column 17 is fixedly connected to the bottom of the slider 16. The connecting column 17 is an important component connecting the slider 16 and the connecting piece 19. The connecting piece 19 is fixedly connected to the bottom of the connecting column 17. The force on the connecting piece 19 is reduced by the buffer components to reduce noise transmission. A return spring 18 is fixedly connected to the bottom of the buffer column 15. After the operation is completed, the return spring 18 causes the connecting piece 19 to automatically return to its original position.
[0037] Reference Figure 1 and Figure 2 A cutting frame 20 is fixedly connected to the bottom of the connecting piece 19. The cutting frame 20 is the carrier that supports the cutting components. A control box 21 is fixedly connected to the bottom of the cutting frame 20. The control box 21 controls the cutting blade 22 to rotate. The cutting blade 22 is fixedly connected to the right side of the control box 21. The cutting blade 22 cuts the aluminum tube passing below. The top of the sound insulation cotton 14 is fixedly connected to the inner wall of the protective shell 13. As above, it can absorb the noise generated inside and prevent the noise from spreading. A control box 23 is fixedly connected to the left side of the rail body 1. A display screen 24 is fixedly connected to the front side of the control box 23. The display screen 24 makes it easy to view the status of the cutting components. Multiple buttons are fixedly connected to the front side of the display screen 24. Operators can easily operate the cutting device and set parameters through these buttons.
[0038] A handle is fixedly connected to the front of the control box 23, allowing operators to easily access the control box 23 for maintenance and inspection. The inner wall of the cutting frame 20 is slidably connected to the top of the electric slide rail 12, which is the power source for the movement of the cutting frame 20. The protective shell 13 has a passage groove inside, allowing the cut aluminum tube to pass through. The fixed rod 7 is externally fixedly connected to two limit blocks 25, which fix and limit the fixed rod 7 to prevent accidental detachment. The front of the limit block 25 is fixedly connected to the rear of the track 2, and the track 2 serves as a support for the limit block 25.
[0039] Working principle: When the aluminum tube is cut and the cutting table needs to be cleaned, the water tank 3 is controlled by the solenoid valve to release cleaning fluid. When the hose 5 cleans the cutting table, the motor 10 drives the connecting rod 2 9 to rotate, which in turn pulls the connecting rod 1 8 to move. The connecting rod 1 8 drives the fixed rod 7 to move. The fixed rod 7 moves within its two limit blocks 25, limiting its range of movement and preventing accidental detachment. Then, the fixed rod 7 drives the fixed block 1 6 to reciprocate, and the fixed block 1 6 drives the hose 5 to move, thereby effectively removing the debris remaining during the cutting process to the greatest extent.
[0040] When the cutting frame 20 needs to be protected, the vibration generated by the cutting machine is driven by the connecting plate 19 to the connecting column 17 and the slider 16, and then buffered by the return spring 18 at the bottom of the buffer column 15. At this time, the sound insulation cotton 14 at the top of the buffer column 15 can absorb the noise generated by the cutting frame 20 again, reducing the transmission of noise to the outside. At the same time, the protective shell 13 also prevents the debris generated during the cutting process from flying and prevents injury to the operator.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An aluminum profile cutting device with a protective mechanism, comprising a rail body (1), characterized in that: The top of the rail body (1) is fixedly connected to a track (2), the bottom of the track (2) is fixedly connected to a water tank (3), the left side of the water tank (3) is fixedly connected to a connecting pipe (4), the left side of the connecting pipe (4) is fixedly connected to a hose (5), the outside of the hose (5) is fixedly connected to a fixing block (6), the right side of the fixing block (6) is fixedly connected to a fixing rod (7), the rear side of the fixing rod (7) is rotatably connected to a connecting rod (8), the rear side of the connecting rod (8) is rotatably connected to a connecting rod (9), the rear side of the connecting rod (9) is fixedly connected to a motor (10), the inside of the track (2) is provided with multiple water outlet holes (11), the top of the rail body (1) is fixedly connected to two electric slide rails (12), the top of the electric slide rails (12) is slidably connected to a protective shell (13), and the inside of the protective shell (13) is fixedly connected to a protective component for protecting the cutting table.
2. The aluminum profile cutting device with a protective mechanism according to claim 1, characterized in that: The protective component includes sound insulation cotton (14), a buffer column (15) is fixedly connected to the bottom of the sound insulation cotton (14), a slider (16) is slidably connected inside the buffer column (15), a connecting column (17) is fixedly connected to the bottom of the slider (16), a connecting piece (19) is fixedly connected to the bottom of the connecting column (17), and a return spring (18) is fixedly connected to the bottom of the buffer column (15).
3. The aluminum profile cutting device with a protective mechanism according to claim 2, characterized in that: The bottom of the connecting piece (19) is fixedly connected to a cutting frame (20), and the bottom of the cutting frame (20) is fixedly connected to a control box (21).
4. The aluminum profile cutting device with a protective mechanism according to claim 3, characterized in that: A cutting blade (22) is fixedly connected to the right side of the control box (21), and the top of the sound insulation cotton (14) is fixedly connected to the inner wall of the protective shell (13).
5. The aluminum profile cutting device with a protective mechanism according to claim 1, characterized in that: A control box (23) is fixedly connected to the left side of the track body (1), and a display screen (24) is fixedly connected to the front side of the control box (23).
6. The aluminum profile cutting device with a protective mechanism according to claim 5, characterized in that: The front of the display screen (24) is fixedly connected with multiple buttons, and the front of the control box (23) is fixedly connected with a handle.
7. The aluminum profile cutting device with a protective mechanism according to claim 3, characterized in that: The inner wall of the cutting frame (20) is slidably connected to the top of the electric slide rail (12), and the interior of the protective shell (13) is provided with a passage groove.
8. The aluminum profile cutting device with a protective mechanism according to claim 1, characterized in that: The fixing rod (7) is externally fixedly connected to two limiting blocks (25), and the front side of the limiting blocks (25) is fixedly connected to the rear side of the track (2).