Stator and rotor punching internal grinding device

By designing a stator and rotor punching and grinding device, the airbag block expands and rotates inside the hole to grind, solving the problem of adaptability to holes of different specifications, improving grinding efficiency and reducing replacement workload.

CN223492800UActive Publication Date: 2025-10-31NANJING JINZHI PRECISION ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202423056314.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-31
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing technology is difficult to adapt to different sizes of stator and rotor lamination hole specifications, which makes grinding operations inconvenient and increases the workload of replacement.

Method used

A stator and rotor punching and grinding device was designed, comprising a fixed frame, a fixed unit, a displacement unit, a grinding unit, and an air supply unit. It utilizes an air bladder block to expand inside the hole and rotates the abrasive to grind the hole, adapting to holes of different sizes.

Benefits of technology

It enables adaptive grinding of holes of different sizes, improves grinding efficiency, and reduces the workload of changing grinding heads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a stator and rotor punching internal grinding device, which relates to the field of punching internal grinding and comprises a fixing frame, fixing units are arranged on the movable tops of the two sides of the surface of the fixing frame, a displacement unit is arranged at the bottom of the fixing frame, and a grinding unit is arranged on the top of the displacement unit. An air conveying unit is arranged on one side of the polishing unit; different workpieces can be clamped and fixed through the fixing frame and the fixing unit, the distance between the air conveying unit and the polishing unit can be adjusted through the displacement unit, the air bag block extends into a hole, the air bag block can be inflated through the air conveying unit, the air bag block is expanded in the workpiece hole, and the polishing effect is improved. And rotating operation is carried out in the holes through driving rotation of the grinding material and the grinding unit, the air bag blocks can be inflated according to the holes of different sizes to be attached and adapted, the effect of adapting to the holes of various specifications is achieved, and hole punching operation is well carried out.
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Description

Technical Field

[0001] This utility model belongs to the field of internal grinding for punching, specifically a device for internal grinding of stator and rotor punching. Background Technology

[0002] The stator and rotor are important components of an electric motor, consisting of two parts: the stator and the rotor. The stator is the stationary part of the motor, on which a pair of DC-excited stationary main magnetic poles are mounted. The rotor is the rotating part inside the motor, also called the armature core, on which the armature windings are mounted. When energized, it generates an induced electromotive force, which acts as a rotating magnetic field. The stator and rotor are composed of several laminations. During the manufacturing process, the laminations need to be punched to facilitate the installation of magnetic poles. Multiple holes arranged in a ring array are required.

[0003] Since the smoothness of the laminations directly affects the efficiency of the motor, the stator and rotor laminations need to be deburred after the holes are punched. For the grinding of the holes, different punching specifications usually require grinding heads of different sizes, which is inconvenient to adapt to different punching specifications and increases the workload of replacement.

[0004] In summary, this utility model provides a stator and rotor punching and internal grinding device to solve the above problems. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] A stator and rotor punching internal grinding device includes a fixed frame, with fixed units provided on both sides of the fixed frame's top, a displacement unit provided at the bottom of the fixed frame, a grinding unit provided at the top of the displacement unit, an air supply unit provided on one side of the grinding unit, and a fixed ring included in the grinding unit. A fixed block is fixedly connected to one side of the fixed ring, and an airbag block is movably connected to one side of the fixed block. The surface of the airbag block is uniformly covered with granular abrasive.

[0007] Furthermore, in this utility model, the grinding unit also includes a second gear, the second gear is fixedly connected to one side of the surface of the airbag block, a motor is fixedly connected to one side of the inner cavity of the fixed block, and the output shaft of the motor is drivenly connected to a first gear, the first gear meshing with the second gear.

[0008] Furthermore, in this utility model, the gas delivery unit includes a gas delivery pump, the outlet of the gas delivery pump is connected to a valve, one end of the valve is connected to a gas delivery pipe, one end of the gas delivery pipe passes through a fixed block and is connected to an airbag block through a rotary joint.

[0009] Furthermore, in this utility model, the displacement unit includes a base, the top of the base is fixedly connected to a fixed frame, an electric push rod is fixedly connected to one side of the base, a movable seat is fixedly connected to the output end of the electric push rod, and insert rods are fixedly connected to both ends of one side of the movable seat. One end of the insert rod passes through the base and is movably connected to the inner cavity of the base, and the bottom of the fixed ring is fixedly connected to the base.

[0010] Furthermore, in this utility model, the gas delivery unit also includes a pressure gauge, which is fixedly connected to the gas delivery pipe. The detection end of the pressure gauge extends through the inner cavity of the gas delivery pipe. A support rod is fixedly connected to the bottom of the gas delivery pump, and one end of the support rod is fixedly connected to the movable seat.

[0011] Furthermore, in this utility model, the fixing unit includes a connecting cylinder, which is fixedly connected to the fixing frame. The inner cavity of the connecting cylinder is threaded with a threaded rod, the lower end of which passes through the fixing frame and is fixedly connected with a clamping block. The upper end of the threaded rod is fixedly connected with a handle.

[0012] Beneficial effects: This utility model has the following beneficial effects:

[0013] This invention can clamp and fix different workpieces by setting a fixed frame and a fixed unit. By setting a displacement unit, the distance between the air supply unit and the grinding unit can be adjusted, allowing the airbag block to extend into the hole. By setting an air supply unit, the airbag block can be inflated, causing it to expand inside the workpiece hole. It can also perform rotational work inside the hole by using the abrasive and the rotation driven by the grinding unit. It can adapt to different hole sizes by inflating the airbag block to fit, achieving the effect of adapting to various hole specifications and performing hole drilling operations well. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the handle, connecting cylinder, and threaded rod in their separated states according to this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the gas pump of this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the base of this utility model.

[0018] In the picture:

[0019] 1. Fixed frame; 2. Fixed unit; 21. Connecting cylinder; 22. Handle; 23. Threaded rod; 24. Clamping block; 3. Displacement unit; 31. Base; 32. Electric push rod; 33. Movable seat; 34. Insert rod; 4. Grinding unit; 41. Fixed ring; 42. Fixed block; 43. Airbag block; 44. Second gear; 45. Motor; 46. First gear; 5. Air supply unit; 51. Air pump; 52. Valve; 53. Air supply pipe; 54. Pressure gauge; 55. Support rod. Detailed Implementation

[0020] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.

[0021] Example 1

[0022] like Figure 1-4 As shown, this is the first embodiment of the present invention. This embodiment provides a stator and rotor punching internal grinding device, including a fixed frame 1. Fixed units 2 are provided on both sides of the surface of the fixed frame 1. Displacement units 3 are provided at the bottom of the fixed frame 1. Grinding units 4 are provided at the top of the displacement units 3. An air supply unit 5 is provided on one side of the grinding unit 4. The grinding unit 4 includes a fixed ring 41. A fixed block 42 is fixedly connected to one side of the fixed ring 41. An air bag block 43 is movably connected to one side of the fixed block 42. The surface of the air bag block 43 is uniformly provided with granular abrasive.

[0023] like Figure 1-3 As shown, workpieces of different sizes can be clamped by the fixed frame 1 and the fixed unit 2. The displacement unit 3 drives the airbag block 43 to extend into the hole. The air supply unit 5 inflates the airbag block 43 and the grinding unit 4 drives the airbag block 43 to rotate and grind the grinding disc in the hole. It can adapt to holes of different sizes. Connecting rods can be added to both ends of the inner cavity of the airbag block 43 to increase support and prevent the rotation of the two ends of the airbag block 43 from being asynchronous.

[0024] Example 2

[0025] Reference Figure 1 and 3 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0026] In this embodiment, the grinding unit 4 also includes a second gear 44. The second gear 44 is fixedly connected to one side of the surface of the airbag block 43. A motor 45 is fixedly connected to one side of the inner cavity of the fixing block 42. The output shaft of the motor 45 is drivenly connected to a first gear 46, and the first gear 46 meshes with the second gear 44.

[0027] The gas delivery unit 5 includes a gas delivery pump 51, the outlet of the gas delivery pump 51 is connected to a valve 52, one end of the valve 52 is connected to a gas delivery pipe 53, one end of the gas delivery pipe 53 passes through the fixing block 42 and is connected to the airbag block 43 through a rotary joint.

[0028] The gas delivery unit 5 also includes a pressure gauge 54, which is fixedly connected to the gas delivery pipe 53. The detection end of the pressure gauge 54 extends into the inner cavity of the gas delivery pipe 53. A support rod 55 is fixedly connected to the bottom of the gas delivery pump 51, and one end of the support rod 55 is fixedly connected to the movable seat 33.

[0029] like Figure 1 and 3 As shown, the motor 45 drives the first gear 46 to rotate, and drives the second gear 44 and the airbag block 43 to rotate. The air pump 51 supplies air into the air pipe 53 through the valve 52, and the internal air pressure is observed using the pressure gauge 54. The rotary joint is used to maintain communication with the inner cavity of the airbag block 43.

[0030] Example 3

[0031] Reference Figure 2 and 4 This is the third embodiment of the present invention, which is based on the first two embodiments.

[0032] In this embodiment, the displacement unit 3 includes a base 31, the top of the base 31 is fixedly connected to the fixed frame 1, an electric push rod 32 is fixedly connected to one side of the base 31, a movable seat 33 is fixedly connected to the output end of the electric push rod 32, and a plug rod 34 is fixedly connected to both ends of one side of the movable seat 33. One end of the plug rod 34 passes through the base 31 and is movably connected to the inner cavity of the base 31. The bottom of the fixed ring 41 is fixedly connected to the base 31.

[0033] The fixing unit 2 includes a connecting cylinder 21, which is fixedly connected to the fixing frame 1. The inner cavity of the connecting cylinder 21 is threadedly connected to a threaded rod 23. The lower end of the threaded rod 23 passes through the fixing frame 1 and is fixedly connected to a clamping block 24. The upper end of the threaded rod 23 is fixedly connected to a handle 22.

[0034] like Figure 2 and 4As shown, the electric push rod 32 can pull the movable seat 33, the grinding unit 4, and the air supply unit 5 to move. At the same time, the insertion rod 34 will pass through the base 31 and move in the inner cavity of the base 31, and limit the displacement of the movable seat 33 to improve the displacement stability of the equipment. The rotation of the handle 22 can drive the threaded rod 23 to rotate and push the clamping block 24 to move, and clamp the workpiece.

[0035] In use, the workpiece with the hole completed is first placed between the three clamping blocks 24. Rotating the handle 22 drives the threaded rod 23 to rotate and pushes the clamping blocks 24 to clamp the workpiece, aligning the workpiece hole with the airbag block 43. The electric push rod 32 is started through the external controller. The output end of the electric push rod 32 drives the movable seat 33, the grinding unit 4 and the air supply unit 5 to move, and the insertion rod 34 moves in the inner cavity of the base 31, allowing the airbag block 43 to extend into the workpiece hole. At this time, the air supply pump 51 is started, and air is supplied into the airbag block 43 through the valve 52 and the air supply pipe 53. The pressure gauge 54 is used to detect the air pressure value, and an appropriate amount of air is input according to the different sizes of holes, so that the airbag block 43 expands in the hole and the abrasive comes into contact with the inner wall of the hole. Finally, the motor 45 is started. The output shaft of the motor 45 drives the first gear 46 to rotate, and drives the second gear 44 and the airbag block 43 to rotate, so that the airbag block 43 and the abrasive grind the inner wall of the hole.

[0036] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.

[0037] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.

Claims

1. A stator and rotor punching and internal grinding device, comprising a fixed frame (1), characterized in that: Fixing units (2) are provided on both sides of the movable top of the fixed frame (1). A displacement unit (3) is provided at the bottom of the fixed frame (1). A grinding unit (4) is provided at the top of the displacement unit (3). An air supply unit (5) is provided on one side of the grinding unit (4). The grinding unit (4) includes a fixing ring (41). A fixing block (42) is fixedly connected to one side of the fixing ring (41). An airbag block (43) is movably connected to one side of the fixing block (42). The surface of the airbag block (43) is uniformly provided with granular abrasive.

2. The stator and rotor punching and internal grinding device as described in claim 1, characterized in that: The grinding unit (4) also includes a second gear (44). The second gear (44) is fixedly connected to one side of the airbag block (43). A motor (45) is fixedly connected to one side of the inner cavity of the fixed block (42). The output shaft of the motor (45) is driven by a first gear (46). The first gear (46) meshes with the second gear (44).

3. The stator and rotor punching and internal grinding device as described in claim 1, characterized in that: The gas delivery unit (5) includes a gas delivery pump (51), the outlet of the gas delivery pump (51) is connected to a valve (52), one end of the valve (52) is connected to a gas delivery pipe (53), one end of the gas delivery pipe (53) passes through a fixing block (42) and is connected to an airbag block (43) through a rotary joint.

4. The stator and rotor punching and internal grinding device as described in claim 3, characterized in that: The displacement unit (3) includes a base (31), the top of which is fixedly connected to a fixed frame (1), an electric push rod (32) is fixedly connected to one side of the base (31), a movable seat (33) is fixedly connected to the output end of the electric push rod (32), and a plug rod (34) is fixedly connected to both ends of one side of the movable seat (33). One end of the plug rod (34) passes through the base (31) and is movably connected to the inner cavity of the base (31). The bottom of the fixed ring (41) is fixedly connected to the base (31).

5. The stator and rotor punching and internal grinding device as described in claim 4, characterized in that: The gas delivery unit (5) also includes a pressure gauge (54), which is fixedly connected to the gas delivery pipe (53). The detection end of the pressure gauge (54) extends into the inner cavity of the gas delivery pipe (53). A support rod (55) is fixedly connected to the bottom of the gas pump (51), and one end of the support rod (55) is fixedly connected to the movable seat (33).

6. The stator and rotor punching and internal grinding device as described in claim 1, characterized in that: The fixing unit (2) includes a connecting cylinder (21), which is fixedly connected to the fixing frame (1). The inner cavity of the connecting cylinder (21) is threadedly connected to a threaded rod (23). The lower end of the threaded rod (23) passes through the fixing frame (1) and is fixedly connected to a clamping block (24). The upper end of the threaded rod (23) is fixedly connected to a handle (22).